Manufacturing Commons^™

A Machine Vision Based Automated Quality Control System For Product Dimensional Analysis, Aditya Akundi, Mark Reyna

Manufacturing & Industrial Engineering Faculty Publications

Quality control (QC) in manufacturing processes is critical to ensuring consumers receive products with proper functionality and reliability. Faulty products can lead to additional costs for the manufacturer and damage trust in a brand. A growing trend in QC is the use of machine vision (MV) systems because of their noncontact inspection, high repeatability, and relatively low cost. This paper presents a robust MV system developed to perform comparative dimensional inspection on diversely shaped samples, including additive manufacturing products. The algorithm used performs dimensional inspection on a base product considered to have acceptable dimensions. The perimeter, area, rectangularity, and circularity …

A Review On Application Of Model Based Systems Engineering To Manufacturing And Production Engineering Systems, Aditya Akundi, Viviana Lopez

Manufacturing & Industrial Engineering Faculty Publications

Increasing complexity in today’s manufacturing and production industry due to the need for higher flexibility and competitiveness is leading to inconsistencies in the iterative exchange loops of the system design process. To address these complexities and inconsistencies, an ongoing industry trend for organizations to make a transition from document-centric principles and applications to being model-centric is observed. In this paper, a literature review is presented highlighting the current need for an industry-wide transition from document-centric systems engineering to Model-Based Systems Engineering (MBSE). Further, investigating the tools and languages used by the researchers for facilitating the transition to and the integration …

Potential Production Of Theranostic Boron Nitride Nanotubes (64cu-Bnnts) Radiolabeled By Neutron Capture, Wellington Marcos Silva, Helio Ribeiro, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications

In this work, the radioisotope 64Cu was obtained from copper (II) chloride dihydrate in a nuclear research reactor by neutron capture, (63Cu(n, )64Cu), and incorporated into boron nitride nanotubes (BNNTs) using a solvothermal process. The produced 64Cu-BNNTs were analyzed by TEM, MEV, FTIR, XDR, XPS and gamma spectrometry, with which it was possible to observe the formation of64Cu nanoparticles, with sizes of up to 16 nm, distributed through nanotubes. The synthesized of 64Cu nanostructures showed a pure photoemission peak of 511 keV, which is characteristic of gamma radiation. This type of emission is desirable for Photon Emission Tomography (PET scan) …

Machine Learning Model Optimization With Hyper Parameter Tuning Approach, Md. Riyad Hossain, Douglas Timmer

Manufacturing & Industrial Engineering Faculty Publications

Hyper-parameters tuning is a key step to find the optimal machine learning parameters. Determining the best hyper-parameters takes a good deal of time, especially when the objective functions are costly to determine, or a large number of parameters are required to be tuned. In contrast to the conventional machine learning algorithms, Neural Network requires tuning hyperparameters more because it has to process a lot of parameters together, and depending on the fine tuning, the accuracy of the model can be varied in between 25%-90%. A few of the most effective techniques for tuning hyper-parameters in the Deep learning methods are: …

The Development Of A Holistic Quality Score Using In-Situ Monitoring Of Laser Powder Bed Fusion, Ryan Daigneault

College of Graduate Studies: Theses & Dissertations

Additive manufacturing processes allow for a great degree of flexibility in terms of part production. The process is autonomous once the part has started printing in that the operator generally does not need to intervene until the part is finished. One issue that this introduces, however, is an inability to determine part quality during the printing process. Once a part has started printing, the operator must either wait until the part is finished or regularly check on the part during the print to determine the part quality. Using data gathered from multiple sensors, a quality score can be used to …

Reclamation Of Fused Silica From Investment Shells Used For Casting Steel, Samuel L. Holt

College of Graduate Studies: Theses & Dissertations

Fused silica is widely used for investment casting shell molds. Fused silica shells are discarded after being used for casting one time. This is due to the transformation of fused silica to beta cristobalite above 1652℉ (900℃). To reduce cost and waste of investment casting foundries, this study is exploring a method to inhibit transformation of fused silica and reclaim it from high temperature investment casting shells. This research has employed firing to minimalize fused silica transformation to cristobalite. The phase transformation is minimalized due to sintering and coarsening of the particles during firing. Coarsening reduces surface area to volume …

Mechanical Properties Of Nanomodified Hybrid Gfrp Composite Materials, Micah Rop Kimutai

College of Graduate Studies: Theses & Dissertations

The mechanical behavior of the nanomodified hybrid epoxy matrix was investigated in glass fiber reinforced plastics (GFRP). In this study, five nanocomposites enriched with as received halloysite, nanomer I.28E, HNT-APTES, and the hybrid combinations of the two HNTs with the nanomer I.28E were successfully fabricated. To evaluate the effects and morphological characteristics of the individual fillers and the hybrid configurations on the epoxy resin matrix, TGA, DSC, and DMA were analyzed. To understand the effect of the five configurations on the neat GFRP laminate, mode I interlaminar fracture toughness, tensile, and vibration properties were investigated. Electron microscopy testing techniques were …

Rust Preventative Spray Varnish Verification And Nozzle Development, Dakota Snyder, Collin Whitely, Stephen Patrick, William Mccullough

Williams Honors College, Honors Research Projects

This document details the research and selection of five rust preventative spray varnishes that were to be tested. These varnishes are known as the five materials. The materials underwent rust testing and in-depth analysis to see which protects against rust the best. In addition, the document reports on the construction of a prototype self-contained, automated spray varnishing unit.

The Investigation Of The Underlying Microstructure Associated With Fracture Features In 6061 Cold Sprayed Aluminum, Justin White

UNF Graduate Theses and Dissertations

Cold gas dynamic spraying commonly known as cold spray is a process currently used for restoration, re-tolerancing, and application of coatings. With additional resources allocated towards the development of a through process model aimed at predicting the properties of bulk material produced via the Cold Spray process, more lab testing and investigation must be done to capture the effects of the varying microstructure in CS materials. The properties of ultra-fine-grained materials are derived from data collected from coarse grained materials and processes that do not accurately capture the effects as elevated strain rates and ultra-fine-grained materials. The lack of property …

Viability Of A Proposed Transparent Fluid Model For Analog Metal Casting Filling Process, Andres Segura Irazoqui

Dissertations and Theses @ UNI

This research work was conducted to develop a proposed transparent fluid model to mimic dross formation and dispersion in metal castings during the mold filling process. The major cause for dross formation includes the air entrainment, surface turbulence, and bubbles, which create oxide films inside the molten metal. The oxide films are trapped inside the casting after solidification causing detrimental effects on the mechanical properties of the casting.

The objective of the investigation was to explore the feasibility using phenolic urethane as a transparent fluid material to investigate air entrainment mechanism. The experimentation consists of the following materials: the phenolic …

A Bibliometric Analysis Of Ultrasonic Vibration Assisted Turning, Govind S. Ghule, Sudarshan Sanap Prof. Dr.

Library Philosophy and Practice (e-journal)

Ultrasonic vibration-assisted turning (UVAT) is a new crossover in machining techniques which uses high frequency, low amplitude sound waves which are further superimposed on the cutting tool in traditional turning. This innovative technology is being utilized over the decades due to its conspicuous influence contrasted with traditional approach particularly in turning of hard-to-machine materials. This present paper analyses the past explores in the arena of ultrasonic vibration-assisted turning, by a far-reaching bibliometric investigation. The analysis is carried out by scrutinizing the studies through Science Direct and Scopus database to select the peer-reviewed papers. The advanced research tools like the word …

Predictive Maintenance Of Bearing Machinery Using Simulation- A Bibliometric Study, Karan Gulati Mr., Keshav Basandrai Mr., Shubham Tiwari Mr., Pooja Kamat Prof., Satish Kumar Dr.

Library Philosophy and Practice (e-journal)

Modelling is a way of constructing a virtual representation of software and hardware that involves a real-world device. We will discover the behaviour of the system if the software elements of this model are guided by mathematical relationships. For testing conditions that may be difficult to replicate with hardware prototypes alone, modelling and simulation are particularly useful, especially in the early phase of the design process when hardware might not be available. Model-based approach in MATLAB-Simulink can be useful for predictive maintenance of machines as it can reduce unplanned downtimes and maintenance costs when industrial equipment breaks. Through this bibliometric …

Base Vibration Effects On Additive Manufactured Part Quality: A Study Of 3d Printing Onboard U.S. Navy Ships, Nick Jensen

Dissertations, Master's Theses and Master's Reports

The current landscape of manufacturing is evolving because of technology like additive manufacturing (AM). The mobility and compactness of AM are what make it desirable for many industry sectors. The U.S. Navy has shown interest in deploying AM on ships as it could alleviate their dependency on off-route docking to recharge supplies. However, the U.S. Navy's aspiration is currently hindered due to harsh ship-borne environments that degrade AM part quality.

This thesis focuses on vertical base vibration effects on AM part quality. An introduction is first given in Chapter 1 to familiarize the reader with the U.S. Navy's predicament. The …

Design And Testing Of An Open Source Vacuum Oven For Research, Community Recycling, And Additive Manufacturing, Benjamin R. Hubbard

Dissertations, Master's Theses and Master's Reports

To aid the continuing growth of open source tools in the research community, this thesis presents two broadly useful instruments which can be built and operated for a fraction of the cost of equivalent or inferior commercial products. The first device is a digitally-replicable scale, which provides a single framework for making measurements on the order of milligrams all the way up to tens of kilograms by supporting multiple types of load cells. The second device is a vacuum oven, which is validated using the first. The open source vacuum oven facilitates the dehydration of materials at low temperature, providing …

Sustainability Assessment Of Direct Energy Deposition (Ded) Based Hybrid Manufacturing Using Life Cycle Assessment (Lca) Method, Faujia Islam

Graduate Theses, Dissertations, and Problem Reports (ETD)

As sustainability has emerged as a highlight for almost every field over the last few decades, the manufacturing field is no exception. Generally, additive manufacturing performs better than traditional manufacturing in terms of sustainability because of its lean energy- and material usage. Previous studies have compared the sustainability performance between traditional and additive manufacturing, but hybrid manufacturing was not focused upon much. In this paper, the life cycle assessment method is used to analyze and compare the energy consumption and environmental impact of direct energy deposition (DED) based hybrid manufacturing and traditional manufacturing “CNC milling” process for a turbine blade. …

Prediction Of Tensile Behaviors Of L-Ded 316 Stainless Steel Parts Using Machine Learning, Israt Zarin Era

Graduate Theses, Dissertations, and Problem Reports (ETD)

Directed energy deposition (DED) is a rising field in the arena of metal additive manufacturing and has extensive applications in aerospace, medical and rapid prototyping. The process parameters, such as laser power, scanning speed and specimen height, play a great deal in controlling and affecting the properties of DED fabricated parts. Nevertheless, both experimental and simulation methods have shown constraints and limited ability to generate accurate and efficient computational predictions on the correlations between the process parameters and the final part quality. In this work, a data driven machine learning model XGBoost has been built and applied to predict the …

Dry Reforming Of Methane Using Microwave Irradiated Metal Oxide/Coal Char Catalysts, Anthony Carter

Graduate Theses, Dissertations, and Problem Reports (ETD)

This research focuses on the synthesis of both shaped and amorphous powder materials, the combination of these materials with dried Powder River Basin (PRB) coal char, and their reactionary properties with methane and carbon dioxide gasses with conventional and microwave (MW) heating. The first goal of this project was to synthesize shaped micro and nano sized particles with ideal dielectric properties for converting electromagnetic energy into heat and proven capabilities of activating methane. These particles were synthesized via solvothermal, hydrothermal, and co-preceptory treatments alone and onto the surface of dried PRB coal char. PRB is a sub-bituminous, low-ranking coal (LRC) …

El Español En Estados Unidos Como Recurso Para La Educación De Hispanos En Ingeniería, Hiram Moya

Manufacturing & Industrial Engineering Faculty Publications

Los Hispanos representan la más grande minoría en Estados Unidos. Sin embargo, el número de estudiantes hispanos en las carreras de ciencias y en particular en ingeniería ha estado subrepresentada por muchos años. Esta falta de representación ha hecho que se estudie de muchas formas los métodos de reclutar y retener y graduar estudiantes hispanos en ingeniería. Sin embargo, la urgencia continúa. Existen muchos retos para mejorar la participación de hispanos en ingeniería, incluyendo la falta costumbre en preguntar o solicitar ayuda, los retos económicos, y la falta de ejemplos a seguir en la facultad. Dado los retos, este artículo …

Comparison Of Popular Three-Dimensional Printing Materials For Oral And Maxillofacial Surgical Guidance Model, Mohammad Adhitya, Sunarso Sunarso, Abdul Muis

Journal of Dentistry Indonesia

The application of three-dimensional (3D) models in the medical field has become popular. However, the accuracy of 3D models for surgical guidance varies among different materials and 3D printing technologies, such as printing machine usage. Objectives: This study aims to obtain more information about the effect of three different materials printed using a fused deposition material printer from the same digital data source. This study also aims to compare, analyze, and test the materials’ ability. Methods: Each of the filament materials (acetylbutane stearate [ABS], polylactic acid [PLA], and high-impact polystyrene [HIPS]) are printed at two infill densities, their weight, volume, …

Spectral Absorption Coefficient Of Additive Manufacturing Materials, Nicholas J. Wallace, Matthew R. Jones, Nathan B. Crane

Faculty Publications

Active thermography techniques are of interest for quality assurance of additive manufacturing processes. However, accurate measurements of thermophysical properties of materials are required to successfully implement active thermography. In particular, the spectral absorption coefficient of materials commonly used in additive manufacturing must be known to accurately predict the spatial distribution of thermal energy generated from absorption of power emitted by a laser or pulsed flash lamp. Accurate measurements of these optical properties are also needed to develop greater understanding of additive manufacturing processes that rely on radiative heat transfer to fuse powders. This paper presents spectral absorption coefficient measurements and …