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Mechanical Properties Of Nanomodified Hybrid Gfrp Composite Materials, Micah Rop Kimutai 2021 Georgia Southern University

Mechanical Properties Of Nanomodified Hybrid Gfrp Composite Materials, Micah Rop Kimutai

College of Graduate Studies: Theses & Dissertations

The mechanical behavior of the nanomodified hybrid epoxy matrix was investigated in glass fiber reinforced plastics (GFRP). In this study, five nanocomposites enriched with as received halloysite, nanomer I.28E, HNT-APTES, and the hybrid combinations of the two HNTs with the nanomer I.28E were successfully fabricated. To evaluate the effects and morphological characteristics of the individual fillers and the hybrid configurations on the epoxy resin matrix, TGA, DSC, and DMA were analyzed. To understand the effect of the five configurations on the neat GFRP laminate, mode I interlaminar fracture toughness, tensile, and vibration properties were investigated. Electron microscopy testing techniques were …


In-Situ Process Monitoring For Metal Additive Manufacturing (Am) Through Acoustic Technique, Md Shahjahan Hossain 2021 Georgia Southern University

In-Situ Process Monitoring For Metal Additive Manufacturing (Am) Through Acoustic Technique, Md Shahjahan Hossain

College of Graduate Studies: Theses & Dissertations

Additive Manufacturing (AM) is currently a widely used technology in different industries such as aerospace, medical, and consumer products. Previously it was mainly used for prototyping of the products, but now it is equally valuable for commercial product manufacturing. More profound understanding is still needed to track and identify defects during the AM process to ensure higher quality products with less material waste. Nondestructive testing becomes an essential form of testing for AM parts, where AE is one of the most used methods for in situ process monitoring. The Acoustic Emission (AE) approach has gained a reputation in nondestructive testing …


The Development Of A Holistic Quality Score Using In-Situ Monitoring Of Laser Powder Bed Fusion, Ryan Daigneault 2021 Georgia Southern University

The Development Of A Holistic Quality Score Using In-Situ Monitoring Of Laser Powder Bed Fusion, Ryan Daigneault

College of Graduate Studies: Theses & Dissertations

Additive manufacturing processes allow for a great degree of flexibility in terms of part production. The process is autonomous once the part has started printing in that the operator generally does not need to intervene until the part is finished. One issue that this introduces, however, is an inability to determine part quality during the printing process. Once a part has started printing, the operator must either wait until the part is finished or regularly check on the part during the print to determine the part quality. Using data gathered from multiple sensors, a quality score can be used to …


Reclamation Of Fused Silica From Investment Shells Used For Casting Steel, Samuel L. Holt 2021 Georgia Southern University

Reclamation Of Fused Silica From Investment Shells Used For Casting Steel, Samuel L. Holt

College of Graduate Studies: Theses & Dissertations

Fused silica is widely used for investment casting shell molds. Fused silica shells are discarded after being used for casting one time. This is due to the transformation of fused silica to beta cristobalite above 1652℉ (900℃). To reduce cost and waste of investment casting foundries, this study is exploring a method to inhibit transformation of fused silica and reclaim it from high temperature investment casting shells. This research has employed firing to minimalize fused silica transformation to cristobalite. The phase transformation is minimalized due to sintering and coarsening of the particles during firing. Coarsening reduces surface area to volume …


Design And Development Of Soft Earthworm Robot Driven By Fibrous Artificial Muscles, Beau Ragland 2021 Georgia Southern University

Design And Development Of Soft Earthworm Robot Driven By Fibrous Artificial Muscles, Beau Ragland

College of Graduate Studies: Theses & Dissertations

Earthworm robots have proven their viability in the fields of medicine, reconnaissance, search and rescue, and infrastructure inspection. These robots are traditionally typically hard-shelled and must be tethered to whatever drives their locomotion. For this reason, truly autonomous capabilities are not yet feasible. The goal of this thesis is to introduce a robot that not only sets the groundwork for autonomous locomotion, but also is safe for human-robot interaction. This was done by ensuring that the actuation principle utilized by the robot is safe around humans and can work in an untethered design. Artificial muscle actuation allowed for these prerequisites …


The Effect Of Laser Welding Modes On Mechanical Properties And Microstructure Of 304l Stainless Steel Parts Fabricated By Laser-Foil-Printing Additive Manufacturing, Chia Hung Hung, Wei Ting Chen, M. Hossein Sehhat, Ming C. Leu 2021 Missouri University of Science and Technology

The Effect Of Laser Welding Modes On Mechanical Properties And Microstructure Of 304l Stainless Steel Parts Fabricated By Laser-Foil-Printing Additive Manufacturing, Chia Hung Hung, Wei Ting Chen, M. Hossein Sehhat, Ming C. Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The success of laser-foil-printing (LFP) additive manufacturing depends critically on the laser welding of sheet metals onto the substrate or the previous layer during the part fabrication process. The welding can be generally categorized into two modes: conduction mode and keyhole mode. In this study, 304L stainless steel parts fabricated by the LFP process using the two laser welding modes are compared. The porosity, microstructure, and tensile properties of the fabricated parts in these two modes are measured and compared in the laser scanning direction (X) and part building direction (Z). The parts fabricated in the conduction mode have a …


Dry Reforming Of Methane Using Microwave Irradiated Metal Oxide/Coal Char Catalysts, Anthony Carter 2021 West Virginia University

Dry Reforming Of Methane Using Microwave Irradiated Metal Oxide/Coal Char Catalysts, Anthony Carter

Graduate Theses, Dissertations, and Problem Reports (ETD)

This research focuses on the synthesis of both shaped and amorphous powder materials, the combination of these materials with dried Powder River Basin (PRB) coal char, and their reactionary properties with methane and carbon dioxide gasses with conventional and microwave (MW) heating. The first goal of this project was to synthesize shaped micro and nano sized particles with ideal dielectric properties for converting electromagnetic energy into heat and proven capabilities of activating methane. These particles were synthesized via solvothermal, hydrothermal, and co-preceptory treatments alone and onto the surface of dried PRB coal char. PRB is a sub-bituminous, low-ranking coal (LRC) …


Fabrication Of Silicon Nitride Parts By Ceramic On-Demand Extrusion Process, Sachin Choudhary 2021 Missouri University of Science and Technology

Fabrication Of Silicon Nitride Parts By Ceramic On-Demand Extrusion Process, Sachin Choudhary

Masters Theses

“Ceramic On-Demand Extrusion (CODE) is a patented solid freeform fabrication method for manufacturing high-density monolithic ceramic parts. In the past 5-6 years, the technology has been successfully implemented to fabricate alumina and zirconia parts. The mechanical characterizations also show CODE’s high potential in achieving desired structural properties. The present study covers the fabrication of silicon nitride parts by CODE process, which entailed the design of paste formulation for achieving rheology suitable for dimensional control in fabricated parts and determining firing temperature and the content of sintering additives for silicon nitride green bodies fabricated by CODE. The density, hardness, and fracture …


Research And Development Of A Laser Hot Wire Deposition Process, Christopher Croft 2021 Missouri University of Science and Technology

Research And Development Of A Laser Hot Wire Deposition Process, Christopher Croft

Masters Theses

“Laser hot wire directed energy deposition (DED) is an increasingly popular method for improving deposition rates and overall reduction of build times in DED processing. While there is clear benefit, it is important to fully understand the impact of preheating the wire. This work focuses on developing a model that describes bead geometry output using all factors including the wire preheat. The model was fit with over 150 data points that explored a large range of each factor. The resulting model was then leveraged to evaluate a process control variable. The technique chosen used feedback from the hot wire system …


Sustainability Assessment Of Direct Energy Deposition (Ded) Based Hybrid Manufacturing Using Life Cycle Assessment (Lca) Method, Faujia Islam 2021 West Virginia University

Sustainability Assessment Of Direct Energy Deposition (Ded) Based Hybrid Manufacturing Using Life Cycle Assessment (Lca) Method, Faujia Islam

Graduate Theses, Dissertations, and Problem Reports (ETD)

As sustainability has emerged as a highlight for almost every field over the last few decades, the manufacturing field is no exception. Generally, additive manufacturing performs better than traditional manufacturing in terms of sustainability because of its lean energy- and material usage. Previous studies have compared the sustainability performance between traditional and additive manufacturing, but hybrid manufacturing was not focused upon much. In this paper, the life cycle assessment method is used to analyze and compare the energy consumption and environmental impact of direct energy deposition (DED) based hybrid manufacturing and traditional manufacturing “CNC milling” process for a turbine blade. …


Prediction Of Tensile Behaviors Of L-Ded 316 Stainless Steel Parts Using Machine Learning, Israt Zarin Era 2021 West Virginia University

Prediction Of Tensile Behaviors Of L-Ded 316 Stainless Steel Parts Using Machine Learning, Israt Zarin Era

Graduate Theses, Dissertations, and Problem Reports (ETD)

Directed energy deposition (DED) is a rising field in the arena of metal additive manufacturing and has extensive applications in aerospace, medical and rapid prototyping. The process parameters, such as laser power, scanning speed and specimen height, play a great deal in controlling and affecting the properties of DED fabricated parts. Nevertheless, both experimental and simulation methods have shown constraints and limited ability to generate accurate and efficient computational predictions on the correlations between the process parameters and the final part quality. In this work, a data driven machine learning model XGBoost has been built and applied to predict the …


A Bibliometric Analysis Of Ultrasonic Vibration Assisted Turning, Govind S. Ghule, Sudarshan Sanap Prof. Dr. 2021 MIT School of Engineering, MIT ADT University

A Bibliometric Analysis Of Ultrasonic Vibration Assisted Turning, Govind S. Ghule, Sudarshan Sanap Prof. Dr.

Library Philosophy and Practice (e-journal)

Ultrasonic vibration-assisted turning (UVAT) is a new crossover in machining techniques which uses high frequency, low amplitude sound waves which are further superimposed on the cutting tool in traditional turning. This innovative technology is being utilized over the decades due to its conspicuous influence contrasted with traditional approach particularly in turning of hard-to-machine materials. This present paper analyses the past explores in the arena of ultrasonic vibration-assisted turning, by a far-reaching bibliometric investigation. The analysis is carried out by scrutinizing the studies through Science Direct and Scopus database to select the peer-reviewed papers. The advanced research tools like the word …


Comparison Of Popular Three-Dimensional Printing Materials For Oral And Maxillofacial Surgical Guidance Model, Mohammad Adhitya, Sunarso Sunarso, Abdul Muis 2020 Department of Oral and Maxillofacial Surgery, Faculty of Dentistry, Universitas Indonesia, Jakarta, Indonesia

Comparison Of Popular Three-Dimensional Printing Materials For Oral And Maxillofacial Surgical Guidance Model, Mohammad Adhitya, Sunarso Sunarso, Abdul Muis

Journal of Dentistry Indonesia

The application of three-dimensional (3D) models in the medical field has become popular. However, the accuracy of 3D models for surgical guidance varies among different materials and 3D printing technologies, such as printing machine usage. Objectives: This study aims to obtain more information about the effect of three different materials printed using a fused deposition material printer from the same digital data source. This study also aims to compare, analyze, and test the materials’ ability. Methods: Each of the filament materials (acetylbutane stearate [ABS], polylactic acid [PLA], and high-impact polystyrene [HIPS]) are printed at two infill densities, their weight, volume, …


Spectral Absorption Coefficient Of Additive Manufacturing Materials, Nicholas J. Wallace, Matthew R. Jones, Nathan B. Crane 2020 Brigham Young University - Provo

Spectral Absorption Coefficient Of Additive Manufacturing Materials, Nicholas J. Wallace, Matthew R. Jones, Nathan B. Crane

Faculty Publications

Active thermography techniques are of interest for quality assurance of additive manufacturing processes. However, accurate measurements of thermophysical properties of materials are required to successfully implement active thermography. In particular, the spectral absorption coefficient of materials commonly used in additive manufacturing must be known to accurately predict the spatial distribution of thermal energy generated from absorption of power emitted by a laser or pulsed flash lamp. Accurate measurements of these optical properties are also needed to develop greater understanding of additive manufacturing processes that rely on radiative heat transfer to fuse powders. This paper presents spectral absorption coefficient measurements and …


Thermo-Fluid Characterizations Of The Powder-Bed Fusion Additive Manufacturing Processes Using Laser And Electron Beam, M Shafiqur Rahman 2020 University of New Orleans, New Orleans

Thermo-Fluid Characterizations Of The Powder-Bed Fusion Additive Manufacturing Processes Using Laser And Electron Beam, M Shafiqur Rahman

LSU New Orleans Theses and Dissertations

The powder-bed fusion (PBF) process is a subdivision of Additive Manufacturing (AM) technology where a heat source at a controlled speed selectively fuses regions of a powder-bed material to form three-dimensional (3-D) parts. Two of the most effective PBF processes are selective laser melting (SLM) and electron beam additive manufacturing (EBAM), which can fabricate full-density metallic parts in a layer-by-layer fashion. In this study, thermal behavior and melt-pool dynamics in the PBF process are investigated by developing 3-D multiphysics-based thermo-fluid models for both SLM and EBAM, containing Ti-6Al-4V alloy as a powder-bed material. The laser and electron beams are modeled …


A Bibliometric Analysis Of Minimum Quantity Lubrication As A Sustainable Approach, Shrikant U. Gunjal Mr., Sudarshan B. Sanap Dr. 2020 MIT School of Engineering-MIT ADT University

A Bibliometric Analysis Of Minimum Quantity Lubrication As A Sustainable Approach, Shrikant U. Gunjal Mr., Sudarshan B. Sanap Dr.

Library Philosophy and Practice (e-journal)

Environment-friendly machining methods are being focused widely across the research areas concerning the consequences and challenges of the traditional methods. Flood lubrication technique which is aggressively being implemented, targeting better machining attributes of the end product. However, the devastating effects of the flood lubrication technique are causing harmful consequences to the environment majorly and the machining operator therein. Minimum quantity lubrication (MQL) which is also called Near-dry machining (NDM) is the most attributed cooling and lubrication approach which justify the sustainable requirements of the development; as it implies only 50-150 ml/hr cutting fluid under consideration. The present article presents the …


Evaluation Of Mechanical Properties Of Malaysia Local Source Wood For Electric Cruiser Board Applications, Mohamad Rosman Othaman 2020 Universiti Malaya

Evaluation Of Mechanical Properties Of Malaysia Local Source Wood For Electric Cruiser Board Applications, Mohamad Rosman Othaman

Student Works (2020-2029)

This research project revolves around the idea to reduce the carbon emission in mitigating the issue of climate change. An idea to introduce the electrical cruiser board by Muhammad Fiqkri Ismail from Universiti Kuala Lumpur with his idea to promote carbon less form of multimodal transportation for users in urban city of Greater Kuala Lumpur leads this research to study the elastic properties of local source woods in Malaysia that could be proposed for this application. The wood is used for the construction of the deck of cruiser board which designed three layers with the cross-ply laminate. Three types of …


Design, Fabrication, And Reliability Effects Of Additively Manufactured First Level Compliant Interconnects For Microelectronics Application, Tumininu David Olatunji 2020 University of Arkansas, Fayetteville

Design, Fabrication, And Reliability Effects Of Additively Manufactured First Level Compliant Interconnects For Microelectronics Application, Tumininu David Olatunji

Graduate Theses and Dissertations

Semiconductor packaging and development is greatly dependent on the magnitude of interconnect and on-chip stress that ultimately limits the reliability of electronic components. Thermomechanical related strains occur because of the coefficient of thermal expansion mismatch from different conjoined materials being assembled to manufacture a device. To curb the effect of thermal expansion mismatch between conjoined parts, studies have been done in integrating compliant structures between dies, solder balls, and substrates. Initial studies have enabled the design and manufacturing of these structures using a photolithography approach which involves a high number of fabrication steps depending on the complexity of the structures …


Modeling And Analysis For Unit Cell Size, Material Anisotropy And Material Imperfection Effects Of Cellular Structures Fabricated By Powder Bed Fusion Additive Manufacturing., Yan Wu 2020 University of Louisville

Modeling And Analysis For Unit Cell Size, Material Anisotropy And Material Imperfection Effects Of Cellular Structures Fabricated By Powder Bed Fusion Additive Manufacturing., Yan Wu

Electronic Theses and Dissertations

Cellular structures are networks of interconnected struts or walls with porosities and are widely found in many natural load-bearing structures such as plants and bones. Cellular structures offer unique functional characteristics such as high stiffness to weight ratio, tailorable heat transfer coefficient, and enhanced mechanical energy absorption, which makes them highly attractive in various engineering disciplines such as biomedical implants, electrodes, heat exchangers, and lightweight structures. There exists an abundance of literatures that have investigated various mechanical properties of various cellular structures such as Poisson’s ratio, elastic modulus, ultimate strength, yield strength, and failure characteristics. Based on the classic cellular …


A.C. Moyer Eye-Cap Manufacturing, Thais Bertolus, Alexa Steidl, Hana Welsh, Jarod Kinney, Maya Willis 2020 California Polytechnic State University, San Luis Obispo

A.C. Moyer Eye-Cap Manufacturing, Thais Bertolus, Alexa Steidl, Hana Welsh, Jarod Kinney, Maya Willis

Mechanical Engineering

A.C. Moyer company has been making eye caps as a family business since 1947. Eye caps are a product used during the embalming process. Currently the machines being used to produce the eye caps are outdated and unsafe. We are a team of 5 mechanical engineering students tasked with either designing new machines or updating the existing machines to make the manufacturing process more efficient, automated, and safer. This document describes the design process, provides background, relevant research, establishes project objectives, and defines plans for project implementation.


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