Manufacturing Commons^™

A Dynamic Programming Approach To Determine Optimum Modularity Level In Industrial Packaging, Marshal Louie, Kumar B

Journal of Applied Packaging Research

Modular packaging facilitate customization for accommodating variable product sizes in a product family. When determining package sizes for product variability, packaging engineers does not find difficulty to determine package dimension for less product variety whereas if the product variety is more, then determining the dimension of modular package involves complex decision-making and time-consuming process to find the optimal solution. This in turn directly impacts the overall lead time of the supply chain. Thus, in this paper a dynamic programming is developed to determine the quantity and dimension of modular packages for every demand of assorted products sizes. The program helps …

Half-Barrel Planter Mover, Mihir Shah, Natalie Lewis, Mason James Hughes

Mechanical Engineering

A device for transporting heavy barrel planters is needed. Barrel planters are wooden wine barrels that have been cut in half along the circumference. They are used to store and grow a variety of plants. As such, they can contain more than 300 pounds of soil. The products currently on the market are not designed for such heavy planters, are cost prohibitive, and do not take advantage of the tapered design of a wine barrel half. A solution is needed that is durable, easy to use, and low cost. This final design report will show the steps used to find …

Wind Blade Manufacturing For The Cal Poly Wind Power Club, Benjamin E. Thompson, Jake R. Lund, Claudia C. Angeles

Mechanical Engineering

The Cal Poly Wind Power Club is entering the 2021 Collegiate Wind Competition (CWC) in June. Last year, three senior project teams were assigned to collaborate and assist the club with the pitching mechanism, the rotor balancing, and the manufacturing process. As the manufacturing team, the goal of our project was to design a manufacturing process for the bladegeometry given. The manufacturing process was required to meet the team’s expectations and CWC’s performance requirements to place highly in the competition taking place in June 2021.These expectations included creating a manufacturing process that is repeatable and reliable for future competitions. The …

Accelerated Controller Tuning For Wind Turbines Under Multiple Hazards, Aly Mousaad Aly, Milad Rezaee

Faculty Publications

During their lifecycle, wind turbines can be subjected to multiple hazard loads, such as high-intensity wind, earthquake, wave, and mechanical unbalance. Excessive vibrations, due to these loads, can have detrimental effects on energy production, structural lifecycle, and the initial cost of wind turbines. Vibration control by various means, such as passive, active, and semi-active control systems provide crucial solutions to these issues. We developed a novel control theory that enables semi-active controller tuning under the complex structural behavior and inherent system nonlinearity. The proposed theory enables the evaluation of semi-active controllers’ performance of multi-degrees-of-freedom systems, without the need for time-consuming …

Project G.H.O.S.T., Matthew Morell, Austin Conrad, Zackeris Gordon, Conan Estes

Mechanical Engineering

Project G.H.O.S.T aimed to produce a model transmission with a control system for high performance/racing electric vehicles to utilize the full capability of the electric motor at higher speed applications. Current electric vehicles have a large amount of torque and use a fixed gear ratio that compromises between both high and low speeds with performance peaking around 65 miles per hour. A typical electric motor used in this application has approximately 1800 ft-lbs of torque up to 5,000 rpm. Past approximately 5,000 rpm, the torque rapidly drops off and so does the overall vehicle performance. Though transmissions exist that could …

Enduro Campers, Ryan J. Shomsky, Alexander W. Horst, Kevin S. Pickering, Jackson L. Aplanalp, Luke Arana, Will Firestone

Mechanical Engineering

The Enduro Campers senior project team (Formerly known as Lobo Campers senior project team) was recruited by Mr. Leif Stein to assist in the design, manufacturing, and testing of the materials and components of his company’s expedition box camper. The two main focuses of the project, divided into two sub-teams, were on the testing and manufacturing process of the materials used in the camper, and on the design and analysis of the camper’s access door, step box, and other subsystems.

The focus of the materials analysis and manufacturing team was based around the design parameter to use composite sandwich panels …

Microstructure And Mechanical Properties Of Porous Copper And Copper Brazed With Cu-Based Filler Metal, Mian Muhammad Sami

Student Works (2020-2029)

In recent time, the heat dissipation rate of electronics increased due to the high volumetric power density they experience. In such circumstances, cooling devices with high heat transfer performance are required. Therefore, adopting porous metal can be critical in applications requiring thermal management due to its large internal surface area and high permeability for fluids. The cooling system can be composed of porous copper to enhance heat transfer making it suitable for replacement in active cooling systems, such as heat sink and heat exchanger. Effective joining of porous copper (Cu) to a copper substrate is significant when considering porous copper …

Asme Rc Baja Racer, Chesna Kern

All Undergraduate Projects

The American Society of Mechanical Engineers (ASME) holds a competition at their annual conference for college students to design an RC car that will compete in sprint, slalom, and obstacle course races. The RC Baja car was designed to complete every event in the competition with a focus on the obstacle course due to the anticipated impacts inflicted on the project car by jumps and other obstacles. The project was a collaborative effort. This presentation focuses on the chassis and suspension while Gizan Gando will present about the drivetrain. The drop and frontal impact test requirements guided the design process …

Jcati Base Plate, Jacob Atamian

All Undergraduate Projects

Students of the Mechanical Engineering Technology (MET) program at Central Washington University have contributed to an ongoing Carbon Fiber Recycler project funded by the Joint Center for Aerospace Technology Innovation (JCATI). The goal of this project was to modify the existing recycling system to produce a higher success rate of recycled carbon composite material. This report focuses on increasing the rigidity of the crushing gears so that the deflection occurring among the components during operation was below 0.005 inches to ensure proper operating conditions. The operating speed of the crushing gears was 2.5 rpm with a crushing load of 10,500 …

Balsa Wood Bridge, Anndie Watterson

All Undergraduate Projects

A model for a strong bridge that could span a set distance and rise up to allow for passage underneath was requested, and specifications for the design were given. The model bridge was designed out of balsa wood to meet all the requirements. Using structural and material analysis and simple mechanical designs, a bridge was designed and constructed out of balsa wood, wood glue, and metal components used for articulation that met all of the criteria set by the assigner. The bridge was tested to ensure all specifications were met. The resulting bridge can hold 20kg of weight suspended from …

Balsa Wood Bridge, Andrew Harris

All Undergraduate Projects

Faculty at Central Washington University proposed a challenge to mechanical engineering students that could be accomplished in an in-home setting. The goal was to create a balsa wood bridge, weighing no more than 85 grams, that can support a load over an open span and raise above its resting position by means of a mechanical system. To produce a successful solution to the problem, a vertical lift bridge was created consisting of two lifting towers and a load bearing bridge. Using equations of static equilibrium and strength of materials, the required width for each member was determined. Project requirements were …

Mini Rc Baja Car, Jason Schindler

All Undergraduate Projects

Incorporating each aspect of engineering incorporated into a senior project is difficult. That is why an RC Baja car is a great senior project for Mechanical Engineering students. The approach that students must take to design, construct, and test the car is to set parameters, and to make overall goals that can be easily measured. These goals include, but not limited to things like a $700 budget and the ability to withstand a 1-foot drop to a flat surface on all four wheels simultaneously. First, the design must meet the specifications and rules that are set previously. This ensures that …

Hydraulic Balsa Wood Rising Bridge, Kaitlyn Greenfield

All Undergraduate Projects

What is the solution to allowing tall vessels to navigate past a vehicle bridge that is less than 10 [ft] above the water? To answer this question, a balsa wood bridge was designed, constructed, and tested. The bridge needed to articulate by mechanical means, allow for travel through the bridge, and be able to withstand ample force while the main structure only being constructed of balsa wood and glue. The project was analyzed in sections. These sections include: the bridge structure and its members, the hydraulic lift, and the pins needed for the bridge and hydraulic lift to operate. The …

Asme Rc Baja Car Drivetrain, Gizan G. Gando

All Undergraduate Projects

The purpose of the RC Baja Car is to compete in the American Society of Mechanical Engineers (ASME) competition, a series of events to prove the functionality of the vehicle. This series of events includes the Slalom, Drag, and Baja race. The Slalom is a test in the steering capability of the car. The Drag is a test in the acceleration of the car in a straight line. Lastly, the Baja puts all factors together in a race to test every component of the car. This project is about building an RC car that can function under these conditions and …

Effect Of Feedrate, Depth Of Cut, Tool Material, And Toolpath On Dimensional Accuracy And Surface Roughness Of Milled Cfrp, Assem Hesham Almadani

Graduate Theses, Dissertations, and Problem Reports (ETD)

This thesis investigates the effect of different factors on Carbon Fiber Reinforced Polymers (CFRP) milling, like feedrate, tool material, and cutting speed. CFRP offers excellent material properties, which led to the increase of the material in today's manufacturing industry. CFRP offers up to 2.25 times steel's modulus of elasticity at about a fifth of the weight and excellent thermal properties, which allow the use of this material in applications with high heat like automobiles. Many industries have implemented the use of CFRP in their applications, like airplanes and automobiles, which lead to a decrease in weight and increase in strength. …

Agv Design, Vincent Orzel, Zachary Woodrum

Williams Honors College, Honors Research Projects

This report details the design and calculation work done towards creating an autonomous guided vehicle (AGV) for use in the steel and metal related industries. Steel Equipment Specialists (SES) is a major manufacturer of coil transportation vehicles for these industries. SES believes the future of coil transportation within the mills includes AGVs in some circumstances. The team was tasked with exploring the design and cost of a base model for use in future designs, since SES has not yet modeled or manufactured an AGV. This design was successful under the stress from the application in calculations, and the cost of …

Design, Fabrication, And Testing Of A High-Speed, Low-Cost Atomic Force Microscope Housing And Distance Measurement System, Jonathan Menke

All Undergraduate Theses and Capstone Projects

Advances to the state-of-the-art in fields like biology and material science often stand on the foundation of improved imaging. Here a low-cost Atomic Force Microscope (AFM) housing and distance measurement system was designed, fabricated, and tested. The instrument was developed around an Optical Pickup Unit (OPU) and designed for use as part of a high-speed AFM system. A structure to align the OPU with the probe holder was designed to ensure the beam of the OPU is positioned above the probe in addition to accommodating space, manufacturability, and cost constraints by using cost effective components. The designs were fabricated and …

Energy Consumption And Lifecycle Assessment Comparison Of Cutting Fluids For Drilling Titanium Alloy, Navneet Khanna, Prassan Shah, Jwalant Wadhwa, Anjali Pitroda, Julius M. Schoop, Franci Pusavec

Institute for Sustainable Manufacturing Faculty Publications

This study analyzes four cutting conditions (dry, flood, Liquid CO 2 (LCO2), and Liquid N2 (LN 2)) based on energy consumption and ecological impacts for drilling VT-20, a Titanium alloy. The lower cutting and total energy have been consumed for LCO2 as compared to others. The Life Cycle Assessment (LCA) analysis has been performed using ReCiPe 2016 midpoint (H) to identify the impact of cutting conditions on ecosystem, human health, and natural resources. Cryogenic environment with LN 2 has been found as the most ecological cutting condition next to dry machining, while flood coolant has 94-99% of total impact considering …

Material Handling System For An Advanced Flexible Manufacturing Environment, Con Cronin

Theses

A Flexible Manufacturing System (FMS) is a method of production that is designed to easily adapt to changes in the type and quantity of the product being manufactured. Machines and computerised systems can be configured to manufacture a variety of parts and to handle the changing levels of production that is required. The aim of this project was to investigate the current manufacturing processes of Kostal Ireland GmbH with the aim of developing a bespoke prototype material handling system to achieve flexible manufacturing. Kostal Ireland GmbH currently do not have the ability to change their manufacturing operations easily when a …

Rheology Of Particulate Suspensions With Non-Newtonian Fluids In Capillaries, Bin Xia, Paul Krueger

Mechanical Engineering Research

This resource contains the processed experimental measurements of the flow consistency index and flow behavior index, along with their trendlines, for the particulate suspensions investigated in "Rheology of Particulate Suspensions with Non-Newtonian Fluids in Capillaries" by Bin Xia and Paul S. Krueger.