Manufacturing Commons^™

Mono And Multi-Objective Optimization And Modeling Of Machining Performance In Face Milling Of Ti6al4v Alloy, Al Mazedur Rahman

Theses and Dissertations

Titanium alloys are extensively used in numerous industries like aerospace, automotive, military, etc., due to their exclusive characteristics. But machining these alloys has always been challenging for manufacturers. This research investigates the effect of radial depth of cut on cutting forces, tool life, surface roughness (Ra), and material removal rate (MRR) during face milling of Ti6Al4V alloy. It also aims to perform mono and multi-objective optimization of response characteristics to determine the optimal input parameters, namely cutting speed, feed rate, and radial depth of cut. Taguchi method and analysis of variance (ANOVA) have been used for mono-objective optimization, whereas Taguchi-based …

Additive Manufacturing-Enabled Design, Manufacturing, And Lifecycle Performance, Tao Peng, Yi Zhu, Ming Leu, David Bourell

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

Improvement Of Light Intensity And Efficiency Of N-Zno/Nio/P-Gan Heterojunction-Based White Light Emitting Diodes Using Micro-/Nanolens Array, Apurba Adhikary, Md Shamim Ahsan, Md Mahbub Hossain, Md Bipul Hossain, S. H. Shah Newaz, Farid Ahmed, Ik-Bu Sohn

Manufacturing & Industrial Engineering Faculty Publications

Our study proposes a technique to enhance light extraction efficiency of light emitting diodes (LEDs) by incorporating various micro-/nanolens arrays (MNLAs) on the substrate layer, which in turn increases the external quantum efficiency (EQE) of the LEDs. To simulate the LEDs, we utilized the finite difference time domain method. To achieve a white LED, we inserted a thin layer of NiO at the interface between the n-type ZnO and the p-type GaN. The basic n-ZnO/NiO/p-GaN heterojunction-based LED exhibited an EQE of 10.99% where the effective refractive index of the LED structure was 1.48. The EQE was further increased by engraving …

Grow Local Manufacturing Along Us/Mexico Border Region For An Integrated Supply Chain In The Post Covid-19 Era, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

The current coronavirus disease pandemic, plus the strong movement of manufacturing reshoring, provide a unique opportunity for many US regions to grow local manufacturers. This technical note attempts to review the current situation and trend in US manufacturing. We then discuss challenges and necessary steps, such as asset mapping, required to grow local suppliers. Suggestions are then made to support growing local suppliers along the US/Mexico border region.

Data Analysis To Evaluate The Performance Of Breathing Masks Used For Filtering Nano-Level Particles At Manufacturing Sites, Gracia M. Dardano

Honors College Theses

The work performed in this research aims to evaluate the performance of commercially available breathing masks in filtering airborne nanoparticles at manufacturing sites. Nanoparticles are found virtually anywhere, from dust in a worksite to a simple sneeze. Therefore, they pose a substantial threat to human health as their velocity and volatility are high. This research analyzes if current efforts of breathing masks to hinder nanoparticles are effective, especially at manufacturing sites. Data has been collected in order to analyze the behavior of nanoparticles and to measure nanoparticle levels at manufacturing sites and its working environment. Data is statistical in nature …

Fusion-Features And Visual-Dictionary Image Recognition Methods For Apple Classification In Smart Manufacturing, Ahsiah Ismail

Student Works (2020-2029)

Smart manufacturing enables an efficient manufacturing process to optimize production. The optimization is performed through data analytics that requires reliable and informative data as input. Therefore, in this research, two image recognition feature extraction methods namely Curvelet Wavelet-Gray Level Co-occurrence Matrix (CWGLCM) and Fuzzy-Spatial Pyramid Matching (F-SPM) are proposed to provide reliable inputs for vision-based apple classification in smart manufacturing. Feature extraction is one of the major steps that could influent the efficiency of the manufacturing process. The CW-GLCM method is a feature extraction of fusion-features with Decision Tree classifier, while the F-SPM method uses a visual-dictionary based method to …

Evaluation Of A Bulge Reduction Technology For Corrugated Fiberboard Containers Under Static Compression, Daan Peleman, Jay Singh, Koushik Saha, S. Roy

Journal of Applied Packaging Research

This research examines the effect of top-to-bottom static compression load on the bulge of RSC containers. The study compares a control regular slotted container (RSC) constructed with corrugated fiberboard to tape-reinforced designs. The bulge reduction, achieved using various tape placements and conditioning environments, were measured. Currently, no research on the effect of reinforcement tape towards reduction in the out-of-plane displacement (bulging) of the corrugated fiberboard panels has been undertaken. Samples related to four different container designs, varying by presence, quantity and the position of the reinforcement tape on the vertical panels, were tested and analyzed. The study involved the use …

A New Method Of Statcom Controlling For Harmonic Mitigation And Power Factor Correction, Doha Jdeed

Journal of the Arab American University مجلة الجامعة العربية الامريكية للبحوث

This paper presents a control algorithm of 3ph STATic synchronous COMpensator (STATCOM). The algorithm depends on the accurate reference currents extraction from only the nonlinear load current spec-trum in frequency domain using Fast Fourier Transfer (FFT). Then the determined harmonics and reactive components of load current are added together to form the compensating reference signals, the PI controllers then generate signals which control the Pulse Width Modulation (PWM) method. The simulation of the study is carried out under MATLAB/Simulink environment to show the usefulness of this control algorithm with nonlin-ear dynamic loads. It determines exactly the phase shift between the …

Study On The Viability Of Preparing Plaster Molds For Rapid Prototyping Of Complex Ceramic Parts Using The Lost Pla Method, Shelton F. Fowler Iv

Honors College Theses

In the field of metal casting, cast parts often require an internal cavity to be made to meet design requirements. Frequently, these interior surfaces are not manufacturable through standard machining processes, and even when possible, they would most likely involve expensive and time-consuming operations. In order to avoid these machining costs, expendable ceramic or sand cores are manufactured and placed into the mold to allow the direct casting of complex internal geometries. This research seeks to use relatively inexpensive plastic 3D printing technology and the lost PLA casting process for the production of low-cost and rapidly producible ceramic cores. A …

Final Design Review Report: The Underdogs, Parker Johnson, Jack Montgomery, Katherine Thomas

Mechanical Engineering

Aspen is a three-legged dog with mobility issues from Berkeley, California. She was hit by a car and her rear left leg was amputated at the hip. Robin Swanson, Aspen's owner, and her friend, Audrey Beil, are the sponsors for this project. Jack Montgomery, Katherine Thomas, and Parker Johnson, “The Underdogs”, are tasked with helping Aspen regain some of her mobility and the ability to go on walks. Research was done into the problem by talking with the sponsors and looking into existing products, designs, and patents. This document, the Final Design Review Report, outlines the background information, problem specification, …

2 Degree Of Freedom Robotic Leg, Oded Tzori, Henry Terrell, Adan Martinez

Mechanical Engineering

Professor Xing, an assistant professor at Cal Poly, proposed the 2 DOF Robotic Leg project for this quarter’s senior project class. The project is to build a robotic leg attached at the hip to a stand, which will be used as a teaching tool and eventually help develop Cal Poly’s very own robotic quadruped. Since this project has multiple uses after its completion, there are multiple customers that it must perform well for: the Cal Poly Mechanical Engineering (ME) Department, the ME Lab instructors, and the students. The Scope of Work (Sections 2 & 3) is composed of 2 main …

Modulating Mechanical Properties Of Polymer Composites Via Colloidal Particle Reinforcement, Yusheng Guo

LSU Master's Theses

Additive manufacturing allows the rapid process of complex objects with excellent design flexibility. However, the products often exhibit poor mechanical properties when pure polymer is applied as printable material. In this work, we demonstrate that printability of polymer can be dramatically improved when particle filler is added to form reinforced polymer composites. Furthermore, the interaction between filler and polymer matrix leads to the enhancement in mechanical properties of the printed product. The material reinforcement induced by addition of fillers enables the wide application of polymer composites to print structures with unique features. In the printing of silica-reinforced pNIPAM composite, we …

Characterization And Performance Of Minimum Quantity Lubricants In Through-Tool Drilling, Amla Patil, Jay Raval, Tim Bangma, Immanuel Edinbarough, Bruce Tai, David Stephenson, Suleiman Obeidat, Wayne Nguyen Hung

Manufacturing & Industrial Engineering Faculty Publications

This study characterized airborne microdroplet diameters and size distribution from two commercially available lubricants A and B for internal minimum quantity lubrication (MQL). The effects of air pressure, oil channel size, physical properties of lubricants on the resultant microdroplets and through-tool MQL drilling performance were studied. Airborne microdroplet diameters were highly sensitive to the coolant channel sizes and air pressure. Cluster method was used to divide microdroplets into smaller clusters for comparison. Experimental data show that the average airborne microdroplet of lubricant B was larger than that of lubricant A at different air pressures and channel sizes. The contact angle …

Impact Of Sintering Time And Temperature On Mechanical Properties In Projection Sintering Of Polyamide-12, Justin Nussbaum, Taranjot Kaur, Julie Harmon, Nathan B. Crane

Faculty Publications

In powder bed fusion additive manufacturing (AM), the fusing process is temperature and time dependent. However, little work has been done to understand how different processing temperatures and times might impact the mechanical properties at longer sintering times than are typical in laser sintering (LS) systems. Prior results with projection sintering have shown that heating for longer times (>1s) improves part toughness compared to laser sintering. In this work, Large Area Projection Sintering (LAPS) is used to sinter entire layers of material simultaneously over the course of a few seconds with spatial control of layer temperature. This work evaluates …

Preparation Characterization And Tribological Behavior Of Lube Oil With Nanoparticles Additives, Waleed Alghani

Student Works (2020-2029)

There are many companies worldwide that would like to improve and upgrade the lube oil and enhance its performance. There is a big concern for the enhancement of lube oil by using nanotechnology and more precisely with using nanomaterial additives. Much work has made to explore and develop new sorts of lubricating oil nano-additives to diminish wear and friction in tribological configurations and to enhance surface morphology. It has noted that the use of dual nano-additives should examine the lubricating capacity and durability of lubricant. (TiO2 Anatase + Graphene) and (ZnO + Graphene) nanoparticles have selected to formulate nano-additives that …

Design Of A Methanol Reformer For On-Board Production Of Hydrogen As Fuel For A 3kw High-Temperature Proton Exchange Membrane Fuel Cell Power System, Vladimir Gurau, Adedayo Ogunleke, F. Strickland

Manufacturing Engineering: Faculty Publications (2015-2023)

The method of Computational Fluid Dynamics is used to predict the process parameters and select the optimum operating regime of a methanol reformer for on-board production of hydrogen as fuel for a 3 kW High-Temperature Proton Exchange Membrane Fuel Cell power system. The analysis uses a three reactions kinetics model for methanol steam reforming, water gas shift and methanol decomposition reactions on Cu/ZnO/Al2O3 catalyst. Numerical simulations are performed at single channel level for a range of reformer operating temperatures and values of the molar flow rate of methanol per weight of catalyst at the reformer inlet. Two operating regimes of …

An Affordable And Portable Palpable System For Sensing Breast Tissue Abnormalities, Cody J. Clarke

Montview Journal of Research & Scholarship

Due to the high cost of equipment and lack of trained personnel, manual palpation is a preferred alternative breast examination technique over mammography. The process involves a thorough search pattern using trained fingers and applying adequate pressure, with the objective of identifying solid masses from the surrounding breast tissue. However, palpation requires skills that must be obtained through adequate training in order to ensure proper diagnosis. Consequently, palpation performance and reporting techniques have been inconsistent. Automating the palpation technique would optimize the performance of self-breast examination, optimize clinical breast examinations (CBE), and enable the visualization of breast abnormalities as well …

Dynamic Analysis And Fabrication Of A Bi-Stable Structure Designed For Mems Energy Harvesting Applications., Masoud Derakhshani

Electronic Theses and Dissertations

Thanks to the rapid growth in demand for power in remote locations, scientists’ attention has been drawn to vibration energy harvesting as an alternative to batteries. Over the past ten years, the energy harvesting community has focused on bistable structures as a means of broadening the working frequency range and, by extension, the effective efficiency of vibration-based power scavenging systems. In the current study, a new method is implemented to statically and dynamically analyze a bistable buckled, multi-component coupled structure designed specifically for low-frequency vibration energy harvesting systems in both macro and MEMS-scale sizes. Furthermore, several micro-fabrication steps using advanced …

Application Of Optimized Laser Surface Re-Melting Process On Selective Laser Melted 316l Stainless Steel Inclined Parts, Jafar Ghorbani, Jianzhi Li, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Lower surface quality of selective laser melting (SLM) manufactured parts remains to be a key shortcoming particularly for high performance functional components. In this paper, the authors utilized Box–Behnken methodology to explore the effect of laser surface re-melting process parameters. The process parameters are:laser power, laser exposure time, laser point distance, and shell layer thickness. The experiments were conducted using Renishaw AM-250 machine. SLM manufactured parts with inclination of 45˚ up-skin were treated with a given surface roughness using laser surface re-melting (LSR). The optimization of process parameters was conducted using response surface methodology and the validation tests was carried …

Formula Sae Monocoque Chassis Development, Kc Egger, Brian Ford, Kyle Nagao, Neal Sharma, Donovan Zusalim

Mechanical Engineering

Formula SAE is a collegiate competition hosted by SAE International with the primary goal being to design, manufacture, and race an open wheel race car. The Cal Poly Racing Formula SAE team strives for improvement every race season and has remained competitive as a result. The 2019-2020 management team determined that further research and development towards the chassis would yield the greatest performance benefit for future seasons, as the previous chassis platform limited packaging and mounting options for vehicle subsystems which interfaced with the chassis.

A redesign of the Cal Poly Racing Formula SAE team’s carbon fiber reinforced polymer monocoque …