Materials Science and Engineering Commons^™

Feasibility Of Fused Deposition Of Ceramics With Zirconia And Acrylic Binder, Lindsay V. Page

Master's Theses

Processing of ceramics has always been difficult due to how hard and brittle the material is. Fused Deposition of Ceramics (FDC) is a method of additive manufacturing which allows ceramic parts to be built layer by layer, abetting more complex geometries and avoiding the potential to fracture seen with processes such as grinding and milling. In the process of FDC, a polymeric binder system is mixed with ceramic powder for the printing of the part and then burned out to leave a fully ceramic part. This experiment investigates a new combination of materials, zirconia and acrylic binder, optimizing the process …

Design And Testing Of A Top Mask Projection Ceramic Stereolithography System For Ceramic Part Manufacturing, Dylan Robert De Caussin

Master's Theses

Ceramic manufacturing is an expensive process with long lead times between

the initial design and final manufactured part. This limits the use of ceramic as a viable material unless there is a large project budget or high production volume associated with the part. Ceramic stereolithography is an alternative to producing low cost parts through the mixing of a photo curable resin and ceramic particles. This is an additive manufacturing process in which each layer is built upon the previous to produce a green body that can be sintered for a fully dense ceramic part.

This thesis introduces a new approach …

Grain Orientation Effects On The Rotating-Bending Fatigue Properties Of Forged 7050-T7452 Aluminum Alloy, Matt Cristler, Jonas Zhang

Materials Engineering

In order to investigate the effects of grain orientation on the high cycle fatigue properties of 7050-T7452 aerospace grade aluminum, rotating-bending fatigue tests were performed on longitudinal (LG) and short transverse (ST) specimens taken from two sample sets (Method A and Method B) of open die forged 7050 aluminum. The fatigue specimens were machined to a 0.2" gage diameter and 4" length and subsequently hand polished to a mirror finish to minimize potential crack initiation sites. The tests were conducted on a Fatigue Dynamics RBF-300 HT tester in the fully reversed loading condition, with stress levels varying from 20 ksi …

Manufacturing And Characterization Of Poly (Lactic Acid)/Carbon Black Conductive Composites For Fdm Feedstock: An Exploratory Study, Dylan Fitz-Gerald, Justin Boothe

Materials Engineering

This exploratory study developed methods of manufacturing and characterizing the electrical properties of small batches of conductive composite feedstock for the Fused Deposition Modeling (FDM) manufacturing process, commonly known as 3D printing. We utilized a solution casting process of Poly(lactic acid) (PLA) (Grade 4043D, NatureWorks, LLC.) and Carbon Black (CB) (Vulcan® XC72, Cabot Corp.) in chloroform. The resulting composite precursor was cryogenically treated with liquid nitrogen and milled in a coffee grinder in order to achieve particles that could be fed into the extruder. Composite precursors were dried in a vacuum oven at an elevated temperature of 38°C. Filaments were …

Infrared Imaging - Case Studies And Applications, Shuang Du

Theses

Recent advancements in the manufacture of solid state detectors have led to significant improvements in the use and applications of infrared (IR) imaging. Compared with traditional imaging in visible light, infrared imaging has abilities to convey significant additional information. Applications in medicine require wavelengths in the range of 0.8 to 25 microns while metrology and astronomy, traditionally, require wavelengths in the range of 25 microns to 1 mm.

In this study, infrared imaging has been used as a tool to characterize a variety of objects and systems. Some of these case studies have been considered under conditions of thermodynamic non-equilibrium. …

Diffusivity Of Drug Actives In Transdermal Drug Delivery (Tdd), Natali R. Gendelberg

Theses

Transdermal Drug Delivery (TDD) through skin patches has many advantages including the following: slow and continuous administration of the therapeutic over long periods of time, timely dosage, accessibility, kinetic maneuverability, elimination of the “First Pass Effect” and negative side effects on the digestive tract. All of the above justify investment into further development of TDD therapies, despite the skin permeability restrictions posed on size and charge by the skin. As skin permeability varies between all individuals based on age, ethnicity and lifestyle, the determination of the proper drug dosages to be contained in the skin patch is highly reliant on …

Magnetic Augmented Rotation System (Mars ) - Properties And Performance, Ruolei Liu

Theses

Magnetic Augmented Rotation System (MARS) is proposed as a system for conversion of mechanical energy into electrical energy. It works on the principle of magnetic coupling. Because it is contactless, compared with traditional gears, it increases the transfer efficiency from a driver to a rotor; reduces noise, requires no lubrication and has low maintenance cost. In order to assess the performance of MARS, a charging system based on MARS is implemented. This system includes rechargeable batteries in the range of 6 volts to 12 volts, a load in the form of a light bulb, a voltage transformer, and digital multimeter …

A Computational Model For Transdermal Diffusion Of Lidocaine And Tetracaine Topical Patches, Qian Dong

Theses

In recent years, transdermal drug delivery patches (TDDP) have developed rapidly. This is because the TDD system has more advantages than traditional drug delivery systems such as oral medicine and intravenous injection. In order to reach the circulatory system of the human body, drug molecules have to pass through the epidermis (outer layer) of the skin. The barrier properties of epidermis originate from low permeability of stratum corneum (SC) which is the outermost layer of the human skin. The objective of this thesis is to build a Finite Element (FE) model, utilizing commercial FE software (ANSYS), that can be implemented …

Koh Etching Of Silicon, Ying Wang

Theses

In this research, a series of comparative etching experiments on silicon wafers have been carried out using potassium hydroxide (KOH) for different experimental etching conditions for concentration, temperature and time on (100) orientation p-type silicon wafers. Besides the basic etching conditions, the position of the immersed wafer also has unpredictable effect on the etching process. This may be attributed to the relative contact position between the surface of the immersed wafer and the flow patterns of the stirred etching solution.

The surface morphology analysis indicates that the specific position of the wafer, with respect to the flow of the etchant, …

Design, Testing, Analysis, And Material Properties Of Carbon Fiber Reinforced Polymers, Andrew Miner, Simon Jones

Rose-Hulman Undergraduate Research Publications

Rose-Hulman Institute of Technology excels in many fields, however in the field of Carbon Fiber Reinforced Polymers (CFRPs) there is a significant lack of knowledge. Over the 2015 summer I started accumulating and building a knowledge base for the institute to help future students who have interest in this ever expanding field. This report covers many of the learnings I found in the structures of fiber reinforced polymers, manufacturing processes and controls, testing procedures and standards, important considerations in the design process of CFRPs, and analysis capabilities and methods. This report is organized as a series of short guides to …

Zno Thin Films Generated By Ex-Situ Thermal Oxidation Of Metallic Zn For Photovoltaic Applications, Kovas Zygas

Macalester Journal of Physics and Astronomy

ZnO thin films that function as either transparent conducting oxides in solid-state photovoltaic cells or as nanocrystalline dye-absorbers in dye-sensitized solar cells have the potential to reduce the cost of producing electricity from solar energy. Although there exist many methods to produce ZnO thin films, the most economical and practical method may be oxidation of metallic Zn thin films. This research examined the utility of ex-situ thermal oxidation of DC magnetron sputtered Zn thin films in generating useful ZnO thin films for these photovoltaic applications. We annealed Zn thin films in air at 570° C in order to produce ZnO …

Reflective Efficiencies Of Materials For Applications Of Bifacial Solar Cells, Michael Metter

Senior Theses

The bifacial solar cell is superior to its monofacial predecessor due to its ability to convert both incident light on top and reflected light from below into energy. The scattering of the reflected light is affected by the property of the material on which it is interacting. To date, little work has been contributed to studying the properties of these materials to determine optimal quantities for bifacial solar cells. In the first experiment, reflective efficiencies compared to the angle of reflection were explored for different grit of sandpaper in order to develop an understanding of how surface texture impacts reflectivity. …

Searching To Distinguish Defects And The Presence Of Negative Capacitance, Thaddeus Cox

Senior Theses

In the search for solar cells with lower manufacturing costs, thin film technology was developed. These thin films are only micrometers thick and are grown at relatively low temperatures, resulting in films with imperfections known as defects. Defects can cause thin film solar cells to have lower efficiencies than their single crystalline counterparts. In order to create more efficient thin film solar cells the physical mechanisms behind defects need to be investigated by sensitive techniques. Capacitance measurements of solar cells detect minute changes in charge in the material. For that reason, capacitance is used to electrically characterize the solar cell. …

Theory Of Carrier Transport From First Principles: Applications In Photovoltaic And Thermoelectric Materials, Alireza Faghaninia

McKelvey School of Engineering Graduate Student Theses & Dissertations

New sources of energy that are environmentally friendly, cost-effective, and renewable are essential if we are to combat the effects of global climate change. Two of these sources are solar photovoltaic (PV) cells to convert sunlight into electricity and thermoelectric (TE) devices to convert heat to electricity. To be practical on a large scale, the properties (e.g. electrical conductivity, band gap, Seebeck coefficient, etc) of the the underlying materials must be improved significantly through judicious control of structure and composition. Significant understanding of materials properties is required to design and engineer new high-performing materials. First principles calculations using density functional …

Size Effect On The Magnetic Phase In Sr4Ru3O10, Yan Liu, Jiyong Yang, Weike Wang, Haifeng Du, Wei Ning, Langsheng Ling, Wei Tong, Zhe Qu, Zhaorong Yang, Minling Tian, Gang Cao, Yuheng Zhang

Center for Advanced Materials Faculty Publications

High quality Sr₄Ru₃O₁₀ nanoflakes are obtained by the scotch tape-based micro-mechanical exfoliation method. The metamagnetic transition temperature T_m^flake is found to decrease in line with the decrease of thickness, while the ferromagnetic (FM) phase, the ordinary, and anomalous Hall effects (OHE and AHE) are independent on the thickness of the flake. Analysis of the data demonstrates that the AHE reflects the FM nature of Sr₄Ru₃O₁₀, and the decrease of thickness favors the Ru moments aligned in the ab-plane, which induces a decrease of the metamagnetic transition …

Effect Of The Inherent Eccentricity In Single-Lap Direct-Shear Tests Of Pbo Frcm-Concrete Joints, Tommaso D'Antino, Lesley Sneed, Christian Carloni, Carlo Pellegrino

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Investigation of the bond between fiber reinforced composites and the substrates onto which they are applied is of critical importance to understand their failure mechanisms. The bond behavior can be studied using different experimental test set-ups; the most commonly used are the single-lap and double-lap direct-shear tests. Although single-lap shear tests are simpler to carry out than double-lap shear tests, the presence of an eccentricity between the pulling and restraining forces leads to a mixed mode fracture process at the interface, which may influence the results. This study investigates the eccentricity effect on the bond behavior of fiber reinforced cementitious …

A Concrete Water Pasteurization Device For Third World Countries, Andrea R. Murchie

Senior Honors Projects, 2010-2019

In the rural areas of South Africa, as well as many other developing countries, people cook food and sterilize their water by heating over open fires. Many times the fires are inside of homes, which more often than not are very small. Children will often be the ones to tend to the fire, out of necessity while parents and other family members are tending to other work and needs.

The purpose of my Senior Honors Project was to design a concrete vessel that can hold water and heat the water to pasteurization (149°F) when exposed to sunlight for an extended …

Manipulation Of Surface Plasmon Resonance In Metal And Alloy Thin Films Using Dielectric Media, Benjamin Dubray Hall

Graduate Theses - Physics and Optical Engineering

Surface plasmon polaritons are coherent electron oscillations that propagate along an interface between a Drude metal and a dielectric medium. The excitation of polaritons is highly dependent on the dielectric properties of the metal, the thickness of the metal, and the optical properties of the dielectric material. First, plasmonic activity is assessed for several thicknesses of silver and nickel chromium under He-Ne incidence. Relationships between film thickness and metal dielectric function are explored in both cases. To manipulate the plasmonic activity at the silver surfaces, two methods are explored. Silver oxide was grown on the surface of the silver films, …

Micro-Raman Investigation Of Residual Stresses In Sic/Sic Composites, Kaitlin Kollins

The University Honors Program

Ceramic Matrix Composites (CMCs) are being developed for use in extreme operating conditions. Specifically, there is interest to replace superalloys with Silicon-Carbide/Silicon-Carbide (SiC/SiC) CMCs in the hot section of gas turbine engines because of their lower densities, high temperature performance, and oxidation resistance. Due to the high temperature processing conditions of SiC/SiC CMCs, there are thermal residual stresses inherent to the material. This study focused on using micro-Raman Spectroscopy on as manufactured SiC/SiC CMCs to measure and investigate the residual stresses within a fiber and the matrix material. Following the silicon Raman active mode at 520 cm-1 and the SiC …

Microstructure And Properties Of Hard And Optically Transparent Hfo2 Films Prepared By High-Rate Reactive High-Power Impulse Magnetron Sputtering, Nai-Wen Pi

Material Science and Engineering Theses - Archive

Hafnium Dioxide (HfO2) has an extraordinary high bulk modulus, high hardness, high chemical stability, high melting point and high thermal stability. This material can be used as protective coatings for application involving high temperature environments. HfO2 films were fabricated on Si using high-rate reactive high-power impulse magnetron sputtering (HiPIMS) using different deposition-averaged target power density and voltage pulse durations t1. Five HfO2 films were prepared with (1) t1 = 25 µs, =7.6 Wcm-2 (T25S7), (2) t1 = 100 µs, =7.2 Wcm-2 (T100S7), (3) t1 = 200 µs, =7.3 Wcm-2 (T200S7), (4) t1 = 200 µs, =18 Wcm-2 (T200S18) and (5) …