Materials Science and Engineering Commons^™

Field-Assisted Post-Processing Of Cold-Sprayed Pure Copper, Alan Hensley

Theses and Dissertations--Mechanical and Aerospace Engineering

The properties of materials processed through cold spray, and many other AM processes, are non-uniform and unpredictable. In most cases, post-processing is required to achieve desired properties and better uniformity. In cold spray, the typical method is an annealing heat treatment (AHT), which can improve bond strength, reduce porosity, and restore ductility, among other effects. AHT alone, however, is unable to completely remedy any of the unfavorable properties. In addition, long treatments at high temperatures are often needed for satisfactory results. This increases energy consumption and extends production times for products made by the process. For these reasons, numerous investigations …

Development Of Stronger, More Extrudable 6xxx Series Alloys For Automotive Applications, Eli A. Harma

Dissertations, Master's Theses and Master's Reports

6xxx alloys are widely used in automotive extrusion structures for their high specific strength and formability. Advanced designs require greater formability and strength, creating an opportunity for high-strength, formable alloys. The 6xxx series forms β”-Mg₅Si₆ precipitates during age hardening and develops a fibrous microstructure during extrusion, both strengthening the alloy. Increasing Mg and Si to form more β” decreases formability. Thus, modifying texture can increase strength without reducing formability. Current alloys like 6005A add Mn and Cr to form dispersoids that inhibit recrystallization and promote strengthening textures; however, high Mn and Cr concentrations reduce formability. Replacing Mn …

Methodology Development For Evaluating Relative Heat Checking Resistance Of Open-Die Forge Tooling, Jack F. Schaller

Dissertations, Master's Theses and Master's Reports

Heat checking, characterized by biaxial networks of surface cracks induced by thermomechanical cycling, can cause premature failure of open-die forge tooling. To facilitate the evaluation of heat checking resistance of die steels, a simulation‑informed out-of-phase thermomechanical fatigue (OP-TMF) testing methodology was developed using 4330V steel as a baseline material. Temperature‑dependent material properties and flow stress data were collected and compiled into a material data file for use with finite element analysis software. Forging and cooling scenarios were simulated across a range of die preheat temperatures. Temperature and in-plane strain histories extracted from the die surface provided a foundation for laboratory …

Feasibility Of Upcycling Spent Lithium-Ion Battery To Carbon Dioxide Capture Adsorbent, Chimezie Frank Onwudinjo

Master’s Theses

This study investigates the feasibility of repurposing spent lithium-ion battery (SLIB) to lithium orthosilicate (Li₄SiO₄), a high temperature carbon dioxide sorbent. Two synthesis pathways including conventional acid-leaching method (Scenario 1) and a pyrolysis-based route (Scenario 2) were explored. Additionally, techno-economic analysis (TEA) and lifecycle assessment (LCA) of the two processes were also performed. Different analytical characterization techniques were performed to understand the material properties of Li₄SiO₄ including surface area, crystallinity, morphology and thermal stability. CO₂ capture performance of the synthesized Li₄SiO₄ was tested in a thermogravimetric analyzer (TGA) using …

Discovering Naturally Occurring Antifreeze Peptides From Microbiome By Integrating Protein Language Models And Molecular Dynamics Simulation, Ibrahim A. Imam, Trevor Morey, Yuexu Jiang, Duolin Wang, Dong Xu, Qing Shao

Chemical and Materials Engineering Faculty Publications

Antifreeze peptides inhibit ice crystal growth and recrystallization, and are promising components of cryoprotective formulations for cell, tissue, and food preservation, as well as anti-icing surface coatings. However, the discovery of new antifreeze peptides has been hindered by their sequence diversity and the limited scalability of experimental screening. In this study, we identify novel antifreeze peptide candidates from a microbiome-derived sequence library using ensemble machine learning and molecular dynamics (MD) simulations. We developed an ensemble classifier composed of 10 adapter-tuned protein-language models and a random forest meta-learner. After training on a curated dataset of 73 766 sequences, we applied this …

Effect Of Protective Mutation On Structure And Dynamics Of Apoe: A Molecular Dynamics Simulation Study, Newton A. Ihoeghian, Usman L. Abass, Ibrahim A. Imam, Qing Shao

Chemical and Materials Engineering Faculty Publications

Apolipoprotein E (APOE) plays a significant role in determining the risk of Alzheimer’s disease (AD). Three mutations—APOE3–R136S, APOE3–V236E, and APOE4–R251G—have been reported to reduce the risk of AD. Unveiling the molecular mechanism behind this reduction could lay a foundation for developing therapeutics for AD. To shed light on this subject, we investigate the mutation-induced variation in structural and dynamic properties of APOE3–R136S, APOE3–V236E, and APOE4–R251G in explicit solvent using molecular dynamics simulations. The APOE2, APOE3, and APOE4 were used as the reference. The analysis unveiled that the three protective mutations may exert protection through different mechanisms. The R215G mutation makes …

Tiny Plastic, Big Trouble: How Polystyrene Nanoparticles Impact Dna-Damage Repair Deficient Cervical Cancer Cells, Jordan D. Berezowitz, Mira C. Fish, Lauren E. Mehanna, Breanna Knicely, Claire E. Rowlands, Eva M. Goellner, Brittany E. Givens

Chemical and Materials Engineering Faculty Publications

Microplastics are becoming increasingly abundant waste products; therefore, the risk of human exposure is also increasing. The cytotoxic consequences of microplastic exposure, particularly in cancer, have yet to be explored. We obtained commercially available polystyrene nanoparticles of uniform size (86.61 ± 6.41 nm) and confirmed the chemical composition and shape using Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM), respectively. We evaluated colloidal stability over a range of concentrations from 1–1000 µg mL⁻¹ using hydrodynamic diameter and zeta potential, determining that higher concentrations exhibit greater colloidal stability compared to lower concentrations. Specifically, the zeta potential increased from …

Effects Of Gum Additives On Nickel Electroplating For Enhancing Steel Corrosion Resistance, Supitcha Supansomboon, Manatsawee Maneekan, Chanyanut Saenthaweesuk, Duangta Sitthichokcharoen, Natthapong Phinichka

Journal of Metals, Materials and Minerals

Low-carbon steels are widely used across various industries but have limited corrosion resistance, leading to safety hazards and a shortened service life. Nickel plating is a common method for enhancing steel corrosion resistance. The plating bath solution can be modified by adding additives to improve the properties of the coating. In this research, gum arabic, guar gum and gelatin were used as additives in a nickel electroplating bath. SS400 low-carbon steel, as a substrate, was plated with nickel from these different baths at 5 V for 25 min. Nickel coated with green additives showed higher hardness compared to those without …

Synergy Of Ground Granulated Blast-Furnace Slag And Limestone Powder In Ternary Cement: Effects On Heat Of Hydration And Strength Development, Pailyn Thongsanitgarn, Watcharapong Wongkeo, Thanongsak Nochaiya, Arnon Chaipanich

Journal of Metals, Materials and Minerals

This study explores the synergistic effect of ground granulated blast-furnace slag (GGBS) and limestone powder (LS) on the hydration behavior and mechanical performance of ternary cement systems. Calorimetry revealed that 30GGBS mix showed a significantly lower peak of about 2.3 mW∙g‒1 and a delayed response. In contrast, the incorporation of LS enhanced early hydration, with the 30LS mix reaching a peak of approximately 2.8 mW∙g‒1 around 6 h. Among ternary blends, 15GGBS–15LS exhibited the highest and earliest heat flow peak (about 2.55 mW∙g‒1 around 7.5 h), while 25GGBS–5LS showed a slower response (about 2.45 mW∙g‒1 around 9.5 h). Despite differences …

Degradation Of Wastewater By Advanced Oxidation Processes Using Green Synthesised Cuo Nanoparticles, Srinivasan Vishal, Anand Sarvesvaron, Muralidharan Keerthana, Hemanth Sanjay Reddy, A Babu Ponnusami

Journal of Metals, Materials and Minerals

This study highlights the green synthesis of CuO nanoparticles using coconut coir extract and evaluates their photocatalytic performance in the degradation of the Brown G dye. The CuO nano-particles were synthesised through sol-gel method, and the biomolecules like polyphenols, tannins and flavonoids acted as reducing agents to stabilise the nanoparticles. The characterisation of these nanoparticles was carried out through XRD, FTIR and FESEM methods. The nanoparticles were used to degrade the dye Brown G under UV irradiation.  Response surface methodology was used to optimise the operating parameter with Box-Behnken design, which is the most suitable for varying 3 or more …

Dual-Functional Activated Carbon From Coffee Grounds For Crystal Violet Dye Removal And Subsequent Application As An Electrode Material In Energy Storage Devices, Sirikorn Khaophong, Tawatchai Kangkamano, Sonchai Intachai, Panita Kongsune

Journal of Metals, Materials and Minerals

The conversion of agricultural waste into high-value functional materials offers a sustainable strategy to address environmental concerns. In this study, activated carbon was synthesized from spent coffee grounds (CGAC) via KOH activation and used for crystal violet (CV) dye adsorption. Under optimal conditions (0.5 g dosage, 300 mg∙L‒1 CV, 30°C, 120 min), CGAC achieved 91.41% removal efficiency, with adsorption behavior fitting pseudo-second-order kinetics and the Freundlich isotherm. Thermo-dynamic parameters confirmed a spontaneous and endothermic process. Moreover, the reusability study revealed that CGAC maintained a high removal efficiency above 88% after seven adsorption–desorption cycles, demonstrating its structural stability and potential for …

Investigation On The Tribological Properties Of Al2o3-Tic Substrates In Fixed Abrasive Lapping For Data Storage Applications, Benjie Locsing Fernandez, Thanakrit Srisuwan, Duangamol Tungasmita, Sukkaneste Tungasmita

Journal of Metals, Materials and Minerals

Alumina titanium-carbide (Al2O3-TiC) or simply AlTiC substrates were widely used in the magnetic recording industry for their superior mechanical and tribological properties. This study investigated the effect of AlTiC substrate crystal structure, chemical bonding and grain size in slider fix abrasive lapping tribology. Two types of AlTiC substrates, Type-A AlTiC and Type-B AlTiC equipped with an electro lapping guide (ELG), fully functional reader and writer devices were used in the study. The type-B lower material removal rate resulting to rougher surface finish was mainly due weakening caused by the titanium oxycarbide phase, which was the dominant factor, outweighing the minimal …

Surface Properties And In-Vitro Bioactivity Studies Of Tio2 Nanowire Doped Transition Metal (M=Fe, Co, And Mn), Misriyani Misriyani, Enayah Enayah, Z. Ryan Tian, Andi Meutiah Ilhamjaya

Journal of Metals, Materials and Minerals

This study investigates the influence of transition metal (Fe, Co, Mn) doping on the surface properties and in-vitro bioactivity of TiO2 nanowires. It aims to elucidate how transition-metal doping alters the surface behavior and biological response of TiO2 nanowires, enabling their potential use in biocompatible and magnetically responsive materials. Magnetic TiO2 nanowires doped with transition metals (Mx+/TiO2) were successfully prepared by a hydrothermal method using titanium dioxide in alkaline solution. Cations were added with Ti/Mx+ molar ratios of 5 to produce Fe/TNW, Co/TNW, and Mn/TNW. Characterization using SEM and XRD determine their surface properties. In-vitro bioactivity tests were conducted by …

Recent Insight And Perspective Of Marine-Inspired Biopolymers For Wound Healing Applications - A Review, Muhammad Umar Aslam Khan, Saiqa Yousaf, Abdalla Abdal-Hay, Mohd Faizal Bin Abdullah, Sahar Madani, Muhammad Shahzad Zafar, Goran M. Stojanović, Lobat Tayebi

Electrical & Computer Engineering Faculty Publications

There is an increasing necessity for advanced, sustainable, and biocompatible materials for wound healing as therapeutic and diagnostic products. Marine environments, characterized by high biodiversity, offer an underutilized source of natural resources with enormous potential for creating novel materials for dressings. This review highlights the revolutionary nature of polymeric biomaterials of marine origin, with a focus on polysaccharides, like alginate, chitosan, and carrageenan; proteins, such as collagen and gelatin. These biopolymers are outstanding in their physicochemical properties, such as biodegradability, bioactivity, and modifiable mechanical strength, which enable their use in wound-healing systems. Besides, these biomaterials may be easily chemically and …

Direct Ink Writing Of Shear Exfoliated Two-Dimensional Nanomaterial- Elastomeric Multifunctional Nanocomposite, Md Abdur Rahman Bin Abdus Salam, Asif Hasan Ridoy, A K M Abirul Haque, Muhammad Shahbaz Rafique, Md Arafat Hossain, Md Shahriar Forhad, Matthew G. Boebinger, Farid Ahmed, Karen Lozano, Ali Ashraf

Manufacturing & Industrial Engineering Faculty Publications

Direct ink writing (DIW) of polymer nanocomposites with high loadings of two-dimensional (2D) nanofillers (graphene and hexagonal boron nitride (hBN)) is challenging because of potential clogging, use of hazardous solvents, and agglomeration. Here, in this work, a shear exfoliation and sieving method to prepare DIW ink with high loading of nanofillers produced from low-cost bulk layered materials such as graphite and bulk hBN powder for successful DIW printing without the use of any solvents, binders, or plasticizers. The single-step exfoliation technique resulted in a composite with substantial layer reduction along the c-axis, as confirmed by SEM, TEM, XRD, and Raman …

Buckling Analysis Of Auxetic Composite Laminates And Optimal Design Using Lamination Parameters And Machine Learning, Hans Bendon Maria Tamil Selvan

Mechanical and Aerospace Engineering Theses

Composite materials are widely used as structural panels in aerospace, automotive, and civil engineering applications, where buckling is often a critical failure mode. This thesis focuses on the analysis and design of composite laminates that maximize buckling performance under prescribed stiffness and thickness constraints.

The first part of the study investigates the buckling behavior of auxetic laminates, which exhibit a negative Poisson's ratio. While previous studies suggest that auxetic laminates can achieve higher critical buckling loads than non-auxetic laminates under simply supported boundary conditions with lateral restraint, the influence of other boundary conditions and plate aspect ratios has not been …

Multiphysics Modeling Of Microwave-Assisted Calcination Of Soec Perovskite Precursors, Hongwei Liu

Graduate Theses, Dissertations, and Problem Reports (ETD)

The calcination of precursor powders is a critical step in the synthesis of solid oxide electrolysis cells (SOECs), where phase purity and microstructural control directly influence electrochemical performance. Conventional calcination methods are energy-intensive and time-consuming, often requiring prolonged high-temperature processing. In this thesis, microwave-assisted calcination is investigated as an alternative approach to enable rapid, energy-efficient processing of SOEC per- ovskite precursor powders. Microwave heating offers distinct advantages, including volumetric and selective heating, reduced processing times, and improved energy utilization compared to con- ventional thermal methods. A multiphysics modeling framework is developed, which integrates electromagnetic wave propagation, governed by Maxwell’s equations, …

Innovative Strategies For Stabilizing Zinc Anodes: From Molecular Design To Practical Zinc-Ion Batteries, Nhat Anh Thi Thieu

Graduate Theses, Dissertations, and Problem Reports (ETD)

Aqueous zinc-ion batteries (AZIBs) have become increasingly attractive as grid-scale energy storage solutions due to their safety, low cost, and environmental friendliness. However, the anode-electrolyte interface in AZIBs is prone to instability due to severe dendrite growth, self-corrosion, parasitic water-induced side reactions, and hydrogen evolution reactions (HER), which collectively lead to poor cyclability. To date, various interfacial engineering strategies have been investigated to address these challenges and improve the stability of Zn metal anodes. This dissertation presents a unified strategy for regulating Zn deposition through synergistic electrode and electrolyte design in laboratory-scale coin cells and then applies these concepts to …

Dielectrophoretic Biomarkers For Cancer Detection And Cell Analysis: Integrating Microfluidics And Ai, Raphael Olumide Oladokun

Graduate Theses, Dissertations, and Problem Reports (ETD)

Pancreatic ductal adenocarcinoma (PDAC) carries a five-year survival rate of 13%, driven largely by late-stage diagnosis and the absence of sensitive noninvasive screening tools. Current diagnostic methods lack the sensitivity to detect disease-associated systemic changes at early and precancerous stages, representing a critical clinical gap. This dissertation addresses the central hypothesis that PDAC and its pathological subtypes induce measurable, disease-associated electrophysiological changes in circulating PBMCs that can serve as correlative liquid-biopsy biomarkers. To test this hypothesis, this work asks: can dielectrophoresis (DEP), impedance and zeta potential analysis with AI-assisted classification distinguish benign pancreatic conditions (non-malignant control), precancerous lesions (primarily IPMNs), …

Optimization Of The Cmc Algorithm, Christopher Joseph Moner

Graduate Theses, Dissertations, and Problem Reports (ETD)

Cartridge cases recovered from discharged firearms contain tool marks produced by the internal mechanisms of said firearm. Firearm and tool mark examiners com pare these marks to determine whether two cartridge cases originated from the same firearm. Traditional comparison methods have been criticized for their subjective nature and reliance on examiner interpretation rather than objective decision thresholds. The Congruent Matching Cells (CMC) algorithm was developed as a quantitative, objective method for tool mark comparison. CMC is a surface topography correlation algorithm that partitions a tool mark into small regions, or cells, and evaluates their similarity using the areal cross-correlation function …