Mechanical Engineering Commons^™

Laser Foil Printing And Surface Polishing Processes, Chen Chen

Doctoral Dissertations

"A foil-based additive manufacturing technology for fabricating metal parts, called Laser Foil Printing (LFP), was proposed and developed in this dissertation. The manufacturing sub-processes comprising the LFP technology were comprehensively studied, which include the laser spot welding of foil, laser raster-scan welding of foil, laser cutting of foil, and laser polishing processes. The fabricated free-form parts were demonstrated and own better mechanical properties (micro hardness and tensile strength) than the raw material, because of the rapid-cooling process of laser welding. The full and strong bond between layers was formed by the laser welding process, with no micro-cracks or pores observed. …

Research On Additive Manufacturing Of Metallic Glass Alloy, Yiyu Shen

Doctoral Dissertations

"The required rapid cooling has limited the dimension of the Bulk Metallic glasses (BMGs) produced by traditional method, and hence has seriously limited their applications, despite their remarkable mechanical properties. In this present project, a detailed study is conducted on the methodology and understanding of manufacturing large Zr- based metallic glass part by laser based additive manufacturing technology, which breaks the size limitation. The first research issue proposes and develops a new additive manufacturing technology, named Laser-Foil-Printing (LFP). Sheet foils of LM105 (Zr_52.5Ti₅Al₁₀Ni_14.6Cu_17.9 (at. %)) metallic glass are used as feed …

Investigation Of Microstructure And Mechanical Properties By Direct Metal Deposition, Jingwei Zhang

Doctoral Dissertations

"Microstructure and properties of Direct Metal Deposition (DMD) parts are very crucial to meeting industrial requirements of parts quality. Prediction, and control of microstructure and mechanical properties have attracted much attention during conventional metal manufacturing process under different conditions. However, there is few investigations focused on microstructure simulation and mechanical properties control under different process parameters during DMD process. This dissertation is intended to develop a multiscale model to investigate Ti6Al4V grain structure development and explore Ti6Al4V based functionally graded material (FGM) deposit properties during DMD process. The first research topic is to investigate and develop a cellular automaton-finite element …

Monitoring Of Hybrid Manufacturing Using Acoustic Emission Sensor, Haythem Gaja

Doctoral Dissertations

"The approach of hybrid manufacturing addressed in this research uses two manufacturing processes, one process builds a metal part using laser metal deposition, and the other process finishes the part using a milling machining. The ability to produce complete functioning parts in a short time with minimal cost and energy consumption has made hybrid manufacturing popular in many industries for parts repair and rapid prototyping. Monitoring of hybrid manufacturing processes has become popular because it increases the quality and accuracy of the parts produced and reduces both costs and production time. The goal of this work is to monitor the …

Modeling And Characterization Of Thermo-Oxidative Behavior Of Bismaleimide Composites, Rafid Muhammad Hussein

Doctoral Dissertations

"High-temperature polymer matrix composites (HTPMCs) are susceptible to thermo-oxidation, which accelerates the composites' degradation and reduces the service life. Mechanical properties of HTPMCs deteriorate due to coupled thermo-oxidation and cross-linking mechanisms. Bismaleimides (BMIs) are commonly used high-temperature resins for aerospace applications. This work presents the viability of using experimental weight loss to model the spatial distribution of oxidation when the oxidized polymer matrix is not discernible. Three tasks are introduced: (1) Anisotropic oxidation prediction using optimized weight loss behavior of bismaleimide composites, (2) A multi-scale modeling of thermo-oxidative effects on the flexural behavior of cross-ply bismaleimide composites, and (3) Thermo-oxidative …

Modeling And Control Of Probe-On-Probe Dynamics In Dual-Probe Atomic Force Microscopy, Ayad Al-Ogaidi

Doctoral Dissertations

“The atomic force microscope (AFM) is a widely used instrument for imaging and direct manipulation of materials and particles at the nanoscale. The AFM uses a probe, which is a microcantilever with a sharp point at the end. Typically, the AFM is constructed with a single probe. The disadvantage of this construction is that it can only be used either for imaging or manipulation in one implementation. An AFM was constructed using two probes, permitting simultaneous imaging and manipulation. A dual-probe AFM (DP-AFM) provides a foundation for feedback controlled manipulation.

Paper I investigates probe-on-probe contact stability and examines the dynamics …

Effects Of Milling Methods, Cooling Strategies And End-Mill Coatings On Machinability In High Speed End-Milling Of Inconel- 718 Using Carbide End-Mills, Paras Mohan Jasra

Doctoral Dissertations

“Inconel-718 superalloy is used extensively in aerospace and nuclear industries due to its excellent properties such as: high strength-to-weight ratio, ability to retain its properties at high temperature, high corrosion and creep resistance. However, Inconel-718 is characterized as a “difficult-to-cut metal”, because it poses severe problems during machining such as: high temperature at the cutting zone due to low thermal conductivity, hardening tendency at elevated temperature, high cutting forces, rapid tool wear and high chemical affinity with many cutting tools. Appropriate cooling strategies, milling methods, tool coatings and cutting speeds play important roles in addressing these problems. This research presents …

Multiscale Approaches Toward Advanced Lithium-Ion Battery: From Nano To Meso Scale, Susmita Sarkar

Masters Theses

“Battery performance and its degradation are determined by various aspects such as the transport of ions and electrons through heterogeneous internal structures composed of constituent particles, kinetic reactions at the interfaces, and a corresponding interplay between mechanical, chemical, and thermal responses. Further, modern battery materials require a variety of engineering processes such as coating, doping and mixing. As a result, in order to fully understand the behavior of the battery material and improve battery performance, it is necessary to understand and control the individual particle behavior and then connect it to the electrode. This study elucidated the physical phenomena associated …

Terahertz Imaging Of Thin Film Layers With Matched Field Processing, Scott Schecklman, Lisa M. Zurk

Electrical and Computer Engineering Faculty Publications and Presentations

Terahertz (THz) time of flight (TOF) tomography systems offer a new measurement modality for non-destructive evaluation (NDE) of the subsurface layers of protective coatings and/or laminated composite materials for industrial, security and biomedical applications. However, for thin film samples, the time-of-flight within a layer is less than the duration of the THz pulse and consequently there is insufficient range resolution for NDE of the sample under test. In this paper, matched field processing (MFP) techniques are applied to thickness estimation in THz TOF tomography applications, and these methods are demonstrated by using measured THz spectra to estimate the the thicknesses …

Effects Of Air-Fuel Ratio And Operating Conditions On Particle Emissions From A Small Diesel Engine, Odinmma John-Paul Ofili

Master’s Theses

Automotive engineers typically increase the air-fuel ratio (AFR) of an engine to control the amount of smoke emitted, but it not quite known how this process affects particulate number (PN). In the work presented, AFR was independently varied to study its effects on PN. It was found that increasing the AFR reduced the concentrations of larger particles from 10⁸ #/cm³ to 10⁶ #/cm³ which is an effect observable as a reduction in smoke. However, the same increases in AFR only resulted in an energy specific PN change from 10¹⁵ #/kWh to 10¹⁴ #/kWh. The …

Optimization And Control Of An Array Of Wave Energy Converters, Jianyang Lyu

Dissertations, Master's Theses and Master's Reports

This study explored optimal configuration of both the array layout and the dimension of each WEC in the array. The array contains heaving buoys with full interaction and exact hydrodynamics. Optimization of dimension was done on each WEC in the array with a given optimal layout, and a higher q-factor was achieved. Both impedance matching optimal control and derivative control were employed, which provides both theoretical maximum energy and a more realistic case. Then the work was expanded to optimization of both the array layout and the dimension of each WEC in the array. An average of 39.21% higher q-factor …

Hydrogen Fuel Cells, Sydney Pilgrim, Skyler Smith

ENERGY Research and Lesson Plans

Hydrogen fuel cells are hydrogen powered energy sources. They convert chemical energy into electrical energy by separating water molecules into the two elements that make up water, Hydrogen (2) and Oxygen (1). Hydrogen fuel cells are looking to become a paramount energy producer to avoid consuming fossil fuels for power. Along with the abundance of Hydrogen in the atmosphere being a benefit of using Hydrogen powered fuel cells, the only emission from these energy sources is water vapor. Many car engines only operate at a 20% fuel efficiency, whereas fuel cell powered cars utilize 60% of the energy produced. Although …

Large Eddy Simulation Of Oscillatory Flow Over A Mobile Rippled Bed Using An Euler-Lagrange Approach, Daniel S. Hagan

Graduate College Dissertations and Theses

A volume-filtered Large-Eddy Simulation (LES) of oscillatory flow over a rippled mobile bed is conducted using an Euler-Lagrange approach. As in unsteady marine flows over sedimentary beds, the experimental data, referenced in this work for validation, shows quasi-steady state ripples in the sand bed under oscillatory flow. This work approximately reproduces this configuration with a sinusoidal pressure gradient driven flow and a sinusoidally rippled bed of particles. The LES equations, which are volume-filtered to account for the effect of the particles, are solved on an Eulerian grid, and the particles are tracked in a Lagrangian framework. In the Discrete Particle …

Numerical Modeling Of Collision And Agglomeration Of Adhesive Particles In Turbulent Flows, Farzad Farajidizaji

Graduate College Dissertations and Theses

Particle motion, clustering and agglomeration play an important role in natural phenomena and industrial processes. In classical computational fluid dynamics (CFD), there are three major methods which can be used to predict the flow field and consequently the behavior of particles in flow-fields: 1) direct numerical simulation (DNS) which is very expensive and time consuming, 2) large eddy simulation (LES) which resolves the large scale but not the small scale fluctuations, and 3) Reynolds-Averaged Navier-Stokes (RANS) which can only predict the mean flow. In order to make LES and RANS usable for studying the behavior of small suspended particles, we …

Investigation Into Integrated Free-Form And Precomputational Approaches For Aerostructural Optimization Of Wind Turbine Blades, Ryan Timothy Barrett

Theses and Dissertations

A typical approach to optimize wind turbine blades separates the airfoil shape design from the blade planform design. This approach is sequential, where the airfoils along the blade span are pre-selected or optimized and then held constant during the blade planform optimization. In contrast, integrated blade design optimizes the airfoils and the blade planform concurrently and thereby has the potential to reduce cost of energy (COE) more than sequential design. Nevertheless, sequential design is commonly performed because of the ease of precomputation, or the ability to compute the airfoil analyses prior to the blade optimization. This research investigates two integrated …

System Optimization And Material Development Of Solid Oxide Cells For Energy Conversion And Storage, Libin Lei

Theses and Dissertations

Solid oxide cells (SOCs) can convert chemical energy to electricity in the fuel cell mode and store electricity to chemicals in the electrolysis mode. However, there are still critical barriers, such as energy efficiency and durability, for the development and commercialization of SOCs. The objective of this dissertation is to apply system optimization and materials design to address the critical barriers for solid oxide cells in energy conversion and energy storage applications. One major focus of the dissertation is related to improve energy efficiency, enhance the cell performance and achieve multifunctionality in solid oxide electrolysis cells (SOECs). In addition, development …

Human-Robot Collaborative Force-Controlled Micro-Drilling For Advanced Manufacturing And Medical Applications, Parimal Mahesh Prajapati

Mechanical & Aerospace Engineering Theses & Dissertations

Robotic drilling finds applications in diverse fields ranging from advanced manufacturing to the medical industry. Recent advances in low-cost, and human-safe, collaborative robots (e.g., Sawyer) are enabling us to rethink the possibilities in which robots can be deployed for such tedious and time-consuming tasks. This thesis presents a robotic drilling methodology with features of force-control enabled micro-drilling and human-robot collaboration to reduce programming efforts and enhance drilling performance. A Sawyer robot from Rethink Robotics, which offers safe physical interactions with a human co-worker, kinesthetic teaching, and force control, is used as the test bed. The robot’s end-effector was equipped with …

A Monolithic Internal Strain-Gage Balance Design Based On Design For Manufacturability, Thomas Ladson Webb Iii

Mechanical & Aerospace Engineering Theses & Dissertations

This paper proposes an alternative approach to internal strain-gage balance design driven by Design for Manufacturability (DFM) principles. The objective of this research was a reduction in fabrication time and, subsequently, cost of a balance by simplifying its design while maintaining basic stiffness and sensitivity. Traditionally, the National Aeronautics and Space Administration (NASA) Langley Research Center (LaRC) balance designs have relied on Electro-Discharge Machining (EDM), which is a precise but slow and, therefore, expensive process. EDM is chosen due to several factors, including material hardness, surface finish, and complex geometry, including blind cuts. The new balance design objectives require no …

High Temperature Compression Creep Of U3si2, Emil Angelo Cahanap Mercado

Theses and Dissertations

As a result of the Fukushima Daiichi Nuclear Disaster in 2011, a push for increasing the safety of nuclear power plants was made through research grants funded through the United States Department of Energy via the Accident Tolerant Fuels (ATF) campaign. One of the focuses of the campaign is improving the accident tolerance of nuclear fuel during a loss of coolant accident.

A promising set of being researched from the ATF is Silicon Carbide (SiC) composite cladding and Uranium Silicide (U3Si2) fuel pellets. Under high temperatures, stresses, and times the creep deformation can play an important factor in pellet to …

Physics-Based Approaches For Structural Health Monitoring And Nondestructive Evaluation With Ultrasonic Guided Waves, Md Yeasin Bhuiyan

Theses and Dissertations

The engineering infrastructures have a growing demand for damage monitoring systems to avoid any potential risk of failure. Proper damage monitoring solutions are of a great interest to this growing demand. The structural health monitoring (SHM) and nondestructive evaluation (NDE) offer appropriate online and offline damage monitoring solutions for a variety of mechanical and civil infrastructures that includes unmanned aerial vehicles (UAV), spaceships, commercial aircraft, ground transportation, wind turbines, nuclear spent fuel storage tanks, bridges, naval ships, and submarines. The fundamentals of the ultrasonic SHM and NDE consist of multi-disciplinary fields. The dissertation addresses SHM and NDE using ultrasonic guided …

Radial And Longitudinal Motion Of The Arterial Wall: Their Relation To Pulsatile Pressure And Flow In The Artery, Dan Wang, Linda Vahala, Zhili Hao

Mechanical & Aerospace Engineering Faculty Publications

The aim of this paper is to analyze the radial and longitudinal motion of the arterial wall in the context of pulsatile pressure and flow, and to understand their physiological implications for the cardiovascular system. A reexamination of the well-established one-dimensional governing equations for axial blood flow in the artery and the constitutive equation for the radial dilation of the arterial wall shows that two waves—a pulsatile pressure wave in the artery and a radial displacement wave in the arterial wall—propagate simultaneously along the arterial tree with the same propagation velocity, explaining why this velocity combines the physical properties and …

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