Manufacturing Commons^™

Properties Of Partially Stabilized Zirconia Components Fabricated By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Ming Leu, Gregory Hilmas, Jeremy Watts

Faculty Publications, Mechanical Engineering

The Ceramic On-Demand Extrusion (CODE) process is a novel additive manufacturing process for fabricating dense ceramic components from aqueous pastes of high solids loading. In this study, 3 mol% Y2O3 stabilized tetragonal zirconia polycrystal (3Y-TZP) parts were fabricated using the CODE process. The parts were then dried in a humidity controlled environmental chamber and sintered under atmospheric pressure. Mechanical properties of the sintered parts were examined using ASTM standard test techniques, including density, Young’s modulus, flexural strength, Weibull modulus, fracture toughness and Vickers hardness. The microstructure was analyzed, and grain size was measured using scanning electron microscopy. The results compared …

Asme Mini Rc Baja: Drivetrain, Jason M. Moore

All Undergraduate Projects

Title and author: ASME mini RC Baja Drivetrain by Jason Moore; partner Mike Cox. (Engineering Technologies, Safety, and Construction)

Abstract/Artists Statement: The issue that this project is concerned with is how to design and build a drivetrain, steering and suspension systems for an RC car. The systems must be simple and functional. Furthermore, these systems will be designed to fit on a small chassis and not interfere with each other. They also need to be strong and durable enough to propel the car forward and maneuver through various obstacles and be built in a way that is easy to take …

A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming Leu, Gregory Hilmas

Faculty Publications, Mechanical Engineering

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.

Shellfish Bag Maker, Trevor R. Reher

All Undergraduate Projects

When commercially harvesting shellfish specifically clams and oyster, plastic mesh bags are commonly used to place shellfish in after harvesting on beaches. The issues is taking the raw bag material used for harvest and cutting it to a specified length. The material comes on a 2000 ft. spool and needs to be cut to a length of 54 in. Using an existing but out dated machine, a bench mark was made that the new design must be 10% more efficient for the customer to invest money into building the machine. Using mechanical machine design and computer designing software the machine …

Flag Raising Device, Josh Quintero

All Undergraduate Projects

The motivation for this project stems from a lifetime of boating with father Richard Jones. One problem that many people encounter, including Richard, was when towing someone behind a boat, is the difficulty with handling the warning flag. This flag is used to show other surrounding boats that someone has fallen into the water behind their boat. This warns other boats to stay far away from that area to keep safe from running over the swimmer. Although, when holding the flag in the boat, it can be hard to see at times. The boat driver, or other people standing in …

Hydraulic Sprayer Boom Upgrade, Chad R. Omlin

All Undergraduate Projects

Title and Author: Agriculture sprayer hydraulic boom upgrade by Chad Omlin (engineering Technologies, Safety, and Construction)

Abstract: Today’s agriculture industry is all about being the most efficient with your time, land, employees, and machinery. One thing that has made farming more efficient has been the use of hydraulics. Having a sprayer unit with manual booms is not being efficient with your time and/or employees. To make the sprayer unit more efficient, hydraulic cylinders were added. Sketched solutions were analyzed using statics and mechanics of materials principles. Drawings were completed for the successful analysis solutions. Solid works software was used to …

Met 314 Torque Measurement, Jose Bejar

All Undergraduate Projects

As part of the Mechanical Engineering Technology program, students are required to take a Thermodynamics class. In this class one of the labs they do consists of an air motor running a water pump. The professor teaching that class wanted a device that would fit within the lab rig which would calculate the torque produced by the motor. Therefore this project consists of building a device that will allow the case (body) of the air motor to fully rotate opposite to the rotation of the shaft in order to measure the torque the motor produces at certain revolutions per minute. …

Asme Mini-Baja Rc Car (Steering And Suspension Systems), Michael E. Cox

All Undergraduate Projects

The issue that this project is concerned with is how to design and build a drivetrain, steering and suspension systems for an RC car. The systems must be simple and functional. Furthermore, these systems will be designed to fit on a small chassis and not interfere with each other. They also need to be strong and durable enough to propel the car forward and maneuver through various obstacles and be built in a way that is easy to take apart and repair quickly. These design problems were approached using basic mechanical design concepts such as gear kinematics, spur and bevel …

Fiber Orientation Prediction And Strength Evaluation Of Composite Spur Gears Reinforced By Discontinuous Fiber, Nawrin Jahan

Electronic Theses and Dissertations

Composite materials have been extensively used for their important role in attenuation of components design, low specific weight, high mechanical performance, and excellent corrosion resistance offer significant advantages over metallic materials. These superlative properties can be attained by tailoring different material in an appropriate combination of the reinforcing phase (carbon fiber, alumina, etc.) and matrix phase (polymer, ceramic, metals, etc.). Carbon fiber reinforced composites are mostly used on intricate stress sensitive structures like wings of aero plane or gear. Amount of fiber, fiber type, and size of the fiber and the orientation of reinforcing fibers directly influence the mechanical properties …

Effects Of Defects On The Performance Of Hierarchical Honeycomb Metamaterials Realized Through Additive Manufacturing, Kazi Moshiur Rahman

Electronic Theses and Dissertations

Cellular metamaterials are of immense interest for many current engineering applications. Tailoring the structural organization of cellular structures leads to new metamaterials with superior properties providing lightweight and very strong/stiff structures. The incorporation of hierarchy to regular cellular structures enhances the properties and introduces novel tailorable metamaterials. For many complex cellular metamaterials, the only realistic manufacturing process is additive manufacturing (AM). The use of AM to manufacture large structures may lead to several types of defects during the manufacturing process, such as imperfect cell walls, irregular thickness, flawed joints, partially missing layers, and irregular elastic plastic behavior due to toolpath. …

Characterization Of Mechanical Properties Of Gamma Irradiated Additively Manufactured Articles For In-Space Manufacturing, Behzad Rankouhi

Electronic Theses and Dissertations

Recently, additive manufacturing (AM) has opened many doors to engineers across various industries, such as medical, bio-engineering, automotive and recently, aerospace. In an effort to contribute to the development of AM in aerospace industry, a series of experiments were designed to help understand the behavior of 3D printed parts and extend its capabilities and possible uses. The first chapter of this project will focus on understanding the mechanical behavior of additively manufactured articles. In this chapter, a comprehensive effort was undertaken to represent the strength of a 3D printed object as a function of layer thickness by investigating the correlation …

Mechanical Testing Of Fused Filament 3-D Printed Components For Distributed Manufacturing, Nagendra Gautam Tanikella

Dissertations, Master's Theses and Master's Reports

Fused filament fabrication (FFF)-based open-source 3-D printers offer the potential of decentralized manufacturing both in developing and developed countries. Unfortunately, a severe lack of data and standards relating to material properties and printed components limit this potential. This thesis first investigates the mechanical properties of a wide-range of FFF materials and provides a database of mechanical strength of the materials tested. The results demonstrate that the tensile strength of a 3-D printed specimen depends largely on the mass of the specimen, which provides a means to estimate the strength of 3-D printed components. Then this information is used to evaluate …

Period Batch Control - A Production Planning System Applied To Virtual Manufacturing Cells, Z. Tesic, B. Stevanaov, V. Jovanovic, M. Tomic, C. Kafol

Engineering Technology Faculty Publications

Period Batch Control (PBC) system has been known for its implementation with the classical group technology (GT) cells, and it has been known for its simplicity. The main production planning decisions concern the choice of the period length and the stage number and contents. Also, in order to better integrate the production planning with the application of GT cells at the shop floor, the concept of virtual manufacturing cells has been applied. Since virtual cells configurations are changing periodically, a model for implementing the PBC system into virtual manufacturing cells environment is developed. The model enables alignment of the PBC …

Energy Resources Use Metrics, Rahul Y. Nehete

Theses and Dissertations--Mechanical and Aerospace Engineering

Energy resources use has been considered as a key component of sustainable development. Data related to global, regional, state, sector, industry and process demonstrate that a significant reduction of energy resources for a given production rate in manufacturing processes requires an introduction of transformational technologies at the process level, propagating the impact to higher scales, leading not just to a gradual improvement of traditional technologies but to more sustainable development.

The study offers two approaches to the formulation of the limits of energy use in the context of sustainable development. The first is to construct a map of key selected …

Cryogenic Processing Of Al 7050-T7451 Alloy For Improved Surface Integrity, Bo Huang

Theses and Dissertations--Mechanical and Aerospace Engineering

Al 7050-T7451 alloy with good combinations of strength, stress corrosion cracking resistance and toughness, is used broadly in the aerospace/aviation industry for fatigue-critical airframe structural components. However, it is also considered as a highly anisotropic alloy as the crack growth behavior along the short transverse direction is very different from the one in the long transverse direction, due to the inhomogeneous microstructure with the elongated grains distributed in the work material used in the sheet/plate applications. Further processes on these materials are needed to improve its mechanical and material properties and broaden its applications.

The material with ultra-fine or nano …

Design, Fabrication And Analysis Of An Auxiliary Power Unit On A Heavy-Duty Truck To Power The Hvac Systems Of The Truck During Driver Off-Duty Conditions, Rohan Milind Kalurkar

Dissertations, Master's Theses and Master's Reports

Currently, one of the biggest challenges the world is facing is energy insufficiency. One of the contributors to energy consumption in United States are the idling semi-trailer trucks. In May 2001, President Bush issued The National Energy Policy in which he directed The Environmental Protection Agency (EPA) and Department of Transportation (DOT) to reduce the idling of trucks. This was done in order to reduce energy consumption by lowering fuel consumption and emissions coming out of semi-trailer trucks in the United States of America.

This project deals with the efforts of installing an Auxiliary Power Unit (APU) as a device …

Design And Fabrication Of A Suspension Rig, Abhijith Geo Philip

Dissertations, Master's Theses and Master's Reports

Owing to its placement under the vehicle body, the suspension system is one of the parts of the vehicle which are difficult to comprehend completely, albeit being a vital component. For demonstrating the working of a suspension system, a physical model in which one can actually see the movement of all the components would be a great tool. A Mustang II independent front suspension system was purchased from Heidts Engineering Performance and a rig that can emulate some of the real world situations of vehicle suspension action was designed and fabricated. All the components are accessible and conditions like bounce, …

Design Features And Optimization Of Profile Extrusion Dies, Abhishek Sai Erri Pradeep

Dissertations, Master's Theses and Master's Reports

This report deals with design of dies used in the plastic extrusion industry. The design methodology for extrusion dies has evolved over the years with advancement of computing technology. However, the design process is still heavily dependent on the experience of the die designer, and hence is still considered to be more of an art than science. Even for an experienced designer, the time required to design the die and perform consecutive fine tuning iterations is high. In this report, a proprietary optimization code for extrusion dies, .developed by Plastic Flow LLC, was tested and shown to be advantageous over …

The University Of Akron Human Powered Vehicle Team, Maria E. Rizzo, Andrew J. Derhammer, Christopher M. Trowbridge, Timothy M. Nutt, Joseph R. Boyd, Jeremy W. Marcum, Jonathan E. Adams, Donald G. Haiss, Julia Wood, Brian D. Goshia, Scott T. Fagan, Joshua D. Everhard, Rebecca L. Slivka

Williams Honors College, Honors Research Projects

The University of Akron Human Powered Vehicle Team’s 2016 vehicle, Klokan, was designed, manufactured and tested with safety, reliability, performance and ease of use in mind. The vehicle is a fully faired tadpole trike with a lightweight aluminum frame constructed from 6061-T6 tubing having a total weight of 8.9 lbs. To complement the lightweight frame, the fairing is constructed from polycarbonate, PETG and carbon fiber strips which combine into a lightweight, easy to manufacture weather barrier and aerodynamic structure. Klokan was designed to be a safe and efficient mode of everyday transportation which ensures that riders are sufficiently protected by …

Applications Of Digital Manufacturing In Manufacturing Process Support, Vukica Jovanovic, Mihael Debevec, Niko Herakovic, Alok Verma, Mileta Tomovic

Engineering Technology Faculty Publications

In this study, the authors developed three new approaches and models for improvements related to manufacturing processes. The main focus was on planning in a digital environment before the actual manufacturing process is carried out. The first approach is digital manufacturing, which gives affords the opportunity for performing an entire manufacturing process in a virtual environment. In this way, engineers virtually define, plan, create, monitor, and control all production processes. The planning phase can be done simultaneously, while other manufacturing processes are already in place. In this way, processes can continue with no interruption. Various product lifecycle management tools have …