Manufacturing Commons^™

The Reconfigurable Machinery Efficient Workspace Analysis Based On The Twist Angles, Ana M. Djuric, Vukica Jovanovic, Mirjana Filipovic, Ljubinko Kevac

Engineering Technology Faculty Publications

A novel methodology for the calculation, visualisation and analysis of the Reconfigurable Machinery Efficient Workspace (RMEW), based on the twist angles, is presented in this paper. The machinery's kinematic parameters are used for calculating the workspace, while the efficient workspace is associated with the machinery's path and includes the end-effector position and orientation. To analyse and visualise many different machinery efficient workspaces at the same time, the calculation is based on the previously developed and validated complex reconfigurable machinery's kinematic structure named n-DOF Global Kinematic Model (n-GKM). An industrial robot is used as an example to demonstrate …

Fabricating Superhydrophobic And Superoleophobic Surfaces With Multiscale Roughness Using Airbrush And Electrospray, Karam N. Almilaji

Theses and Dissertations

Examples of superhydrophobic surfaces found in nature such as self-cleaning property of lotus leaf and walking on water ability of water strider have led to an extensive investigation in this area over the past few decades. When a water droplet rests on a textured surface, it may either form a liquid-solid-vapor composite interface by which the liquid droplet partially sits on air pockets or it may wet the surface in which the water replaces the trapped air depending on the surface roughness and the surface chemistry. Super water repellent surfaces have numerous applications in our daily life such as drag …

Process Improvement By Lean Thinking In Trucking Industry, Abhiram Reddy Ramasahayam

All Graduate Theses, Dissertations, and Other Capstone Projects

Manufacturing industries with complex production systems are struggling with designing optimal process to increase throughput. Companies will require high amount of labor and process improvement resources to sustain growth and delivery quality products to its customers. A chain of value added activities when designed and deployed with help of lean based methodologies can create high efficiency process. In this paper we have studies and implemented value added process based on the lean manufacturing methodologies which was adapted on the shop floor.

In many traditional truck body production industries have facing many problems like low production rate, big lead times, material …

Fatigue Properties Of Magnetorheological Elastomers And The Design Of Interfacial Layers To Improve Fatigue Life., Yanfen Zhou

Doctoral

The primary aim of this PhD programme was to understand the fatigue behaviour of magnetorheological elastomers (MREs) and provide a reliable fatigue life predictor for this class of materials. To realise this aim required the study of the dynamic behaviour of MREs using the equi-biaxial bubble inflation test method. Isotropic and anisotropic MREs were fabricated from silicone rubber (SR) filled with soft carbonyl iron (CI) particles. The equi-biaxial fatigue behaviour of these samples was determined using a bubble inflation method. Wohler (S-N) curves for both isotropic and anisotropic MREs were produced by subjecting the compounds to cycling over a range …

Enhancing Project Management With Lean World Class Manufacturing In Construction, Jacob Randles

College of Graduate Studies: Theses & Dissertations

In construction, the goal of commercial projects is to turn a profit. This is achieved by minimizing inputs and maximizing outputs while building a product that meets the customer’s perception of value. Value is determined through pre-negotiated specifications, plans, and material quality. Even in U.S. military construction, the unit executing the construction wants to complete the task on time and on budget, which can be difficult to do. Studies on project completion showcase a surprisingly high rate of failure in reaching the aforementioned “on time, on budget” goal. It is important to understand the nuances and details of U.S. Army …

Design Of An Adaptive Force And Stiffness Controlled Compliant Device For Robotic Polishing, Mohammad Masud Parvez

Masters Theses

"Polishing is a repetitive task done in an unhealthy environment. Often more than half of the manufacturing time is required to polish a die. The manual polishing process is a tedious work actively rely on a skilled human worker. Industrial Robot has replaced the human in performing these tasks. For robotic polishing to control the polishing force, an active compliant device is used. Due to the compressibility of air, a pneumatic system is preferred as the actuator of the device. The force of the actuator is controlled by regulating air pressure in both chambers of the cylinder. However, to improve …

Investigation Of Humidity And Temperature Response Of A Silica Gel Coated Microfiber Coupler, Yuliya Semenova, Gerald Farrell, Dejun Liu

Conference Papers

The humidity and temperature responses of a microfiber coupler (MFC) coated with silica gel are investigated. Two MFC structures with different waist diameters of 2.5 and 3.5 μm were fabricated by fusing and tapering two single-mode fibers using a microheater brushing technique. The influences of the coating thickness and tapered waist diameter on the sensing performance are analyzed. For the proposed sensor with a waist diameter of 2.5 μm and 8-layers thick coating, the change in the relative humidity (RH) results in an exponential blueshift with a maximum sensitivity of 1.6 nm/% RH in the range from 70 to 86% …

The Relationship Of Corporate Financial Performance And Innovation Among Manufacturing Industries, Charlaine T. Chong, Samantha R. Chua, Ma. Catrina S. Dy, Antonio Miguel E. Villavicencio

Angelo King Institute for Economic and Business Studies (AKI)

Innovation is becoming a critical determinant of the survival and advancement of firms. Despite this realization, there is a dearth of literature that tackles the subject matter and its specific role in corporate settings remains vague. Using corporate data on East and Southeast Asian manufacturing firms from 2008 to 2013, this study aims to identify the impact of corporate financial performance on research and development (R&D) expenditure as a measure of innovation. On the whole, the researchers utilized random effects (REM) and fixed effects (FEM) models to establish the relationship between R&D and corporate performance. The researchers, then, identified the …

Prediction Of Surface Roughness In Abrasive Waterjet Cutting Of Graphite Composite Using Response Surface Methodology, Prabhakar Bala

Masters Theses

"In the present work, surface roughness after machining of composite material was the main focus of study. Response surface methodology with Box- Behnken experimental design was applied in predicting the surface roughness (R_a) of abrasive waterjet cut 1-inch-thick graphite/epoxy composite. Second order response equations for R_a were generated with minitab, a statistical software as a function of pressure, traverse speed and isolated abrasive mesh size. Influence of each of these factors on the response were analyzed with 3D response surface plots. Abrasive mesh size was also found be a factor influencing Ra along with traverse speed and …

Composite Model Representation For Computer Aided Design Of Functionally Gradient Materials, Fangquan Wang

Masters Theses

"Functionally Gradient Materials (FGMs) feature smooth transition from one material to another within a single object. FGMs modeling is considered to be one of the new challenges in Computer Aided Design (CAD) area. To overcome this challenge, this thesis presents a composite approach to model FGMs. The input in STL format can be meshed and voxelized in FGMs modeling system. The material composition in each voxel can be generated from multiple different types of control features. And LTI filters including Gaussian Filter and Average Filter are applied to blur default material features in order to generate FGMs inside models. The …

Parametric Investigations Into Internal Surface Modification Of Brass Tubes With Alternating Magnetic Field, Harish Kumar, Sehijpal Singh, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

The final finish operations have great significance in an overall manufacturing cycle of a product. The surface finishing and modification of surfaces have been the vital requirements of most of the products. The processes like shot peening, shot blasting, abrasive finishing and super finishing are being largely employed for such requirements. While final finishing of flat and outside surfaces are relatively easy and well established, the internal surfaces such as those of pipes is not so simple. In this paper, the application of low frequency alternative magnetic field has been explored for imparting surface modification including surface on the internal …

Modeling And Simulation Of Micro Electrical Discharge Machining Process, Bai Shao

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Micro parts and systems are playing crucial roles in the area of semiconductor, biomedical device, micro fluid devices, automotive, aerospace and so forth. Micro manufacturing is one of the most important technologies in realizing miniaturization. Compared to other micro manufacturing methods, micro-EDM is drawing lots of attention due to its ability to machine complex 3D parts regardless of the hardness of the workpiece material.

Micro-EDM is the cumulative result of numerous single discharges; therefore, it is crucial to understand the single discharge material removal process in micro-EDM. However, due to the stochastic nature and complex process mechanism, micro-EDM, including its …

Swerve, Kaitlin A. Castillo, Cichasky A. Catherine

Industrial and Manufacturing Engineering

Carpooling yields great benefits environmentally, socially, and economically for carpooling, however there is no easy to use, safe, and enjoyable application for people to connect with others who are both close in proximity and have schedules that match currently. By creating a database and visual mock ups, our senior project creates the basis for an application called Swerve that matches users by location and schedules and has social and economic incentives. Our research allowed us to further understand the social, environmental and economic benefits and incentives of carpooling. We also looked into current carpooling websites and applications and could not …

Startup Social Responsibility: A Concentrated Social Audit Of Halt Medical Inc., Matthew Frank Rosa

Industrial and Manufacturing Engineering

Halt Medical Inc. is a biomedical device startup whose managers are interested in assessing their levels of employee satisfaction and organizational well-being. They want to know if their employees are cooperating, if departments are cohesive, and if everyone is happy. To evaluate Halt Medical’s social capital and environment, a social responsibility audit will be conducted concentrated specifically on the organization’s social and ethical initiatives to its employees. This analysis requires interviews of managers, observations of cultural diffusion, and employee opinions on a variety of business areas. The five areas of focus for this audit are the company’s accommodation of each …

Multi-Restaurant Delivery Service Design And Financial Analysis, Dylan Davis Fuller

Industrial and Manufacturing Engineering

When found on campus all day and in need of a quick meal before the next class what are the options for you as a Cal Poly student or faculty? Campus dining is the only option that can meet the typical demand you have of speed and convenience. Restaurants with food delivery often don’t have the variety or take to long for delivery. The goal is to provide a delivery service with the speed of getting a meal on campus but with the variety and quality of the restaurants found in downtown San Luis Obispo. Looking at existing businesses providing …

Design, Fabrication, And Testing Of A 3d Printer Based Microfluidic System, Carlton A. Mcmullen

Graduate Theses and Dissertations

A pneumatically actuated PDMS based microfluidic devices were designed and fabricated by soft-lithography. Two types of molds were fabricated out of different material for this experiment. The first mold, (device 1), was fabricated from a sheet of Polymethyl methacrylate (PMMA) material, similar to Plexiglas. The device features were micro-engraved onto the face of the material. The second mold, (device 2), was fabricated from the use of fused deposition modeling (FDM) 3D printing. The pumping efficiency of the PDMS devices was analyzed through the characterization of the micro-pumps flowrate with respect to the pumps driving pressure and the actuation frequency. Tested …

Evaluation Of Two-Phase Evaporation Pressure Drop Correlations For Low Refrigerant Mass Flux., Anna Fenko

Electronic Theses and Dissertations

This study was conducted to evaluate three currently popular two-phase pressure drop models for extremely low velocity refrigerant flow through smooth circular evaporators in household refrigeration systems. Experimental data was taken at mass fluxes under 70 kg/m²s for two refrigerants, R134A and R600A, internal diameters of aluminum evaporators ranging from 0.186 to 0.317 inches, U-bend internal radii ranging from 0.342 to 0.750 inches in horizontal and vertical orientations of evaporators. The geometry of the samples closely resembled a commonly used serpentine shape with multiple U-bends experiencing both, up- and down-flow of the refrigerant. Two empirical models, Müller-Steinhagen & …

Carbon Articulating Backpack Spine, Salvatore Monforte Iii, Darci Lawrence, Savan Patel

Mechanical Engineering

In the field, firefighters and Urban Search and Rescue (USAR) personnel need to transport variable loads efficiently, safely, and comfortably while simultaneously performing certain physical tasks. Current models of external and internal framed backpacks distribute the load of a pack efficiently, but do not allow for the natural movement of the wearer. Wolfpack Gear, Inc. proposed the need for a system which both effectively carries a load and allows for the unhindered natural movement of the user. The goal of this project was to design, build, and test an articulating backpack support system. The first stage of the project comprised …

Gaf Glass Mat Splice Table Improvements, Grant Haug, Kevin Lansang, Ronald Lam, Michael Mooney

Mechanical Engineering

The GAF asphalt shingle production line in Shafter, CA requires continuous operation in order to maximize production efficiency. The assembly line process begins with feeding a large roll of fiberglass web into an accumulator. However, once the fiberglass roll approaches the end, it must be spliced with a new roll in order to maintain continuous feed into the production line. The splicing process must be fast and reliable to prevent any delay of the production line. Currently, this process is performed by two workers who manually feed the new fiberglass roll, align the two mats, cut the mats, apply glue …

Child Carrier: Senior Project, Cordell Hollingsworth, Jacob Puppo, Drew Sapp

Mechanical Engineering

No abstract provided.