Heat Transfer, Combustion Commons^™

Development Of A Manifold Microchannel Heat Sink For The Electrification Of Aircraft, Joshua Mora Sanchez

Mechanical Engineering Undergraduate Honors Theses

The miniaturization of microprocessors and power electronics is leading to critical thermal management challenges. For instance, the heat flux generated in modern computer chips is at the order of 100W/cm², which is well beyond the limit of air cooling. This high heat generation can cause a variety of thermal or mechanical failures in electronic devices. As such, there is a pressing need to devise effective cooling strategies for these microelectronic devices. Liquid cooling with microchannel heat sinks is a promising technology for high power loads. Nevertheless, traditional heat sinks with straight microchannels suffer from two critical challenges: high pressure drop …

Investigation Of Conductive Die-Top Thermal Capacitors During Short Circuit Operation Of Silicon Carbide Devices, Youssef Abotaleb

Department of Electrical and Computer Engineering: Dissertations, Theses, and Student Research

Silicon carbide (SiC) power devices have garnered significant attention in recent years due to their superior thermal and electrical properties compared to traditional silicon devices. However, SiC power devices suffer from severe reliability issues arising from their mechanical properties. This is because the Young's modulus of SiC is about three times larger than that of silicon, which correspondingly raises the mechanical stresses acting on the bonding structure, often leading to device failure under power shock events.

Traditional packaging materials and designs tend to constrain SiC performance, as hot-spot temperature resulting from a power shock is one of the key factors …

Fabrication And Performance Of Scalable Bio-Engineered Porous Layers For Efficient Co2 Capture, Mary Sharon Rose Bondugula

Theses and Dissertations

This dissertation addresses the critical challenge of mitigating climate change by advancing CO2 capture technologies. As global CO2 emissions continue to rise, effective methods for capturing and separating CO2 from industrial processes are essential to combat climate change. Existing CO2 capture systems, such as Pressure Swing Adsorption (PSA) and Temperature Swing Adsorption (TSA), often rely on packed bed designs that face limitations, including poor heat and mass transfer, slow gas diffusion, and low thermal conductivity, reducing their efficiency. To overcome these challenges, this dissertation explores innovative solutions by developing advanced adsorbent coatings and scalable bed configurations.

This research begins by …

Review Of Wood Drying Technologies, Mohamed Salah Elmetwaly, Lotfy Hassan Rabie Saker, Mohamed Sameh Salem

Journal of Engineering Research

Abstract- This article provides a comprehensive review of drying optimization in data centers by examining the limitations of drying methods and discussing advances proposed by scientists through whom we can provide a comparison between different drying systems with an emphasis on improving energy efficiency and thermal performance. Wood drying under atmospheric pressure has many advantages, including the ability to dry at lower temperatures (by reducing the likelihood of some drying defects), significantly reduced drying times, color preservation, increased energy efficiency, better control of volatile organic compound emissions, and the ability to dry very large cross sections. Previous studies have achieved …

Performance-Tunable Thermal Barrier Coating For Carbon Fiber-Reinforced Plastic Composites Via Flame Spraying, Heejin Kim, Kandasamy Praveen, Min Wook Lee, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

Thermal barrier coatings (TBCs) are essential for improving the heat resistance of materials operating in high-temperature environments. This paper proposes a new method for manufacturing double-layered TBC with graded porosity for carbon fiber-reinforced plastic (CFRP) composites. The TBC was created by a flame spraying process, consisting of relatively dense and porous layers: (1) a dense layer was produced by spraying yttria-stabilized zirconia (YSZ) particles directly onto neat carbon fabric substrate and (2) a porous layer was prepared by co-spraying YSZ particles with sacrificial polyetheretherketone (PEEK) particles. The porosity of the porous layer was controlled by varying a PEEK injection distance …

Endwall Contouring For Lowering The Thermal Load And Augmenting The Turbine Efficiency, Arjun Kozhikkatil Sunil, Tide Porathoor Sunny

Makara Journal of Technology

Endwall contouring having significance in delineating ideal endwalls competent in thermal load depletion is the focus of this study. We have successfully utilized non-axisymmetric contoured endwalls to enhance turbine performance by controlling the secondary flow characteristics in a blade passage through steady-state numerical hydrodynamics. The supreme endwall pattern could lower the gross pressure loss at the design stage and is related to the size of the top-loss location being productively lowered. The selective numerical shape change using multi-objective optimization at the most prominent locations resulted in contoured endwall geometry and a considerable reduction of thermal exchange in the vane passage …

Utilization Of Sodium Flame Synthesis For The Formation And Deposition Of Pure Metal Materials For Applications In Additive Manufacturing, Zachariah Wargel

McKelvey School of Engineering Graduate Student Theses & Dissertations

Advanced material classes, such as high temperature alloys, ceramics, and refractory materials have become a key area of focus for expansion in the realm of additive manufacturing. Factors such as high melting points, material homogeneity, and physical properties such as ductility limit the application of popular additive manufacturing methods to these material classes. By utilizing sodium flame synthesis and deposition (SFD) technology, nanoparticle materials can be synthesized via combustion in a laminar co-flow diffusion burner and impacted such that the deposits can be used to manufacture designed components. By using the applicable precursor materials of metal chlorides and elemental sodium …

Effects Of Fluid Slip On Heat Transfer In The Thin Film Region In A Microchannel, Rama S. R. Gorla, John Brewer, Abdeel Roman

Faculty Publications

A theoretical study was undertaken to investigate the influence of interfacial slip on evaporation of a thin liquid film in a microfluidic channel. The disjoining pressure and the capillary force which drive the liquid flow at the liquid-vapor interface in thin film region are adopted. The evaporating thin film region is an extended meniscus beyond the apparent contact line at a liquid/solid interface. Thin film evaporation plays a key role in a highly efficient heat pipe. Slip length was found to affect the heat transfer in the microchannel by altering the thin film geometry.

Enhancing Crossflow Dynamics Through The Gas Injection From Multiple Cylinders, Sahrish B. Naqvi, Sadia Siddiqa, Maciej Matyka, Rama S. R. Gorla, Md. Mamum Molla

Faculty Publications

We investigate unsteady, two-dimensional laminar fluid flow around cylinders, focusing on understanding the impact of injecting methane gas through two diametrically opposite arcs on the cylinder in the crossflow of the second fluid. This study encompasses applications in mixing and dispersion, which are crucial in various technological and natural processes. Our analysis addresses velocity field’s contribution to the spatiotemporal distribution of transported quantities. We observed that mixing induces a transition from laminar to turbulent flow. Depending on the injected-to-crossflow velocity ratios, the wake vortices downstream of cylinder arrays separate from or connect to the injected gas. This phenomenon significantly impacts …

Investigating Near-Field Radiative Heat Transfer With Titanium Carbide Mxenes And Slanted Columnar Thin Films, Sean Luke Murray

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This work investigates the mechanisms to manipulate and control the magnitudes of Near-Field Radiative Heat Transfer (NFRHT) using two-dimensional materials and nanostructured surfaces. NFRHT occurs when the geometrical features of the radiating objects or the separation distance between interacting bodies are comparable to or lower than the characteristic thermal radiation wavelength. NFRHT magnitudes surpass the blackbody limit by several orders of magnitude due to phenomena such as photon tunneling and new modes of energy transfer, like surface polaritons. Therefore, it is crucial to understand how material properties and surface nanostructures affect NFRHT.

The first part of this work examines the …

Ultrashort Pulsed Laser Treatment Is Effective At Sterilizing Metal Surfaces For Planetary Protection, Kaleb Mcquillan

Department of Electrical and Computer Engineering: Dissertations, Theses, and Student Research

To prevent forward contamination from microbes aboard spacecraft intended for exploration of solar system bodies there is a need for effective sterilization methods. However, current techniques are both time-consuming and expensive. For example, dry heat sterilization requires removal from the assembly site and several days of treatment. Furthermore, some components such as optics and electronics are not compatible with current sterilization techniques. In this thesis, a novel femtosecond laser surface processing technique for the rapid sterilization of spacecraft hardware is reported. Femtosecond lasers produce extremely high photon fluxes (10²⁹ photons/s*cm², ~0.03 J/cm²) in extremely short …

Experimental Study On The Effect Of Micro Concentrations Of Hybrid Nanofluids Through Microchannel Heat Sinks, Mohamed Salaheldin Elsherbiny, Moustafa Ali, Moatsem Shahin, Mahmoud El-Kady

Renewable Mechanical Energy

The current study examines the convective heat transfer coefficient experimentally. It assesses the performance of Al2O3, CuO, ZnO, and Ag/ distilled water nanofluids up to a tetra level of hybridization utilized in microprocessor cooling systems equipped with MCHS. An equal ratio of 50%, 33.3%, and 25% for di-, tri-, and tetra-nanofluids, respectively, with a focus on micro-volume fraction 0.025% and comparing it with 0.05%. Operating conditions were as follows: heat loading from 136.4 up to 196.4 watts; and flow rate from 0.35 up to 0.5 LPM. The findings showed that all types of mono nanofluids showed an increase in Nu …

Heat And Mass Transfer Characteristics During Vacuum Drying Of Wood, Mohamed Salah Elmetwaly, Lotfy Hassan Rabie Saker, Mohamed Sameh Salem

Journal of Engineering Research

The properties affecting the characteristics of heat and mass transfer during vacuum drying of wood are studied in this paper. The experimental work is carried out in 0.0365 m³ test rig vacuum dryer. The drying chamber dimensions are 0.5 m long and 0.305 m diameter carbon steel cylinder. This drying chamber is internally coated with epoxy paint, also this chamber is detachable closing caps at both ends meaning welded at one end and bolted at the other end to facilitate loading and unloading of the specimen. Two stainless steel heat exchanger plates with dimensions 0.3 m length, 0.15 m …

Turbine Cooling System With Energy Separation, James L. Rutledge, Matthew N. Fuqua, Carol M. Bryant

AFIT Patents

A method and system for cooling an engine and/or vehicle using energy separation is disclosed herein. An energy separation device is operable for separating a compressed gaseous coolant stream into a first relatively cooler coolant flow stream and a second relatively hotter coolant flow stream. The relative cooler coolant flow stream is directed to a first region requiring increased cooling and the relative hotter coolant flow stream is directed to a second region requiring lower cooling than the first region in the engine or vehicle.

Focused Led Sintering, Dylan Defazio, Nilav Maulik, Branden Majors, Michael Fontillas

Mechanical Engineering

This report provides a detailed overview of the final design of our light-emitting diode (LED) focusing system. Our system incorporates a converging lens and a specially designed "glass funnel," which acts as a thick fiber optic that narrows the light to a fine point through internal reflection. The glass components of our system are precisely housed in a part made using advanced computer-numeric controlled (CNC) Mill and CNC Lathe manufacturing processes. This ensures high precision and durability of the overall system. Our LED focusing system is designed with a 60-watt stage light. The decision to use a glass funnel as …

Sizing Wind Tunnel Heater For High Enthalpy Conditions, Justin M. Slavick

Master's Theses

This paper determines the feasibility of adding a heater to an existing blowdown supersonic wind tunnel to unlock new high-enthalpy test applications, considering cost and power requirements at a variety of different states. This process includes both modeling the current range of test section properties in Cal Poly's blowdown wind tunnel and determining the new range of properties that a heat exchanger could induce. These results are verified with a computational fluid dynamics study. Additionally, sublimation and ablation properties of materials are explored to create appropriate models to study atmospheric re-entry once the heat exchanger is implemented.

It is found …

Interaction Of Particles With Plasma And Shock Produced By Pulsed Spark Discharge, Shomik Mukhopadhyay

Dissertations

Interactions of powders with high-temperature plasma and shockwaves occur in diverse scenarios, such as nuclear blasts, accidental industrial dust explosions, solid propellant combustion in explosive charges and when removing contaminants from surfaces. Electrostatic Discharge (ESD), known for generating shock and plasma, is a promising lab-scale technique for simulating these interactions. Studies with ESD involved placing powders near a spark-producing gap between electrodes and observing mechanical and chemical processes like particle motion and ignition. A limited range of spark conditions and material properties have been tested, which facilitated the development and validation of preliminary computational models describing this system. Significant gaps …

Mechanical Engineering Capstone: A Reflection On The Design And Prototyping Of A Portable Water Heating System, Timothy Goldsmith

Honors Program: Senior Projects (Public)

This thesis includes several documents from a Mechanical Engineering Capstone course. These include project postmortem reports written at the conclusion of each term. These reports summarize the designing and prototyping of a portable water heating system. Additionally, this thesis includes written feedback on the final presentations for six other senior design teams. In these documents, presentations and projects are evaluated and encouragement and feedback are provided for the teams. The final component of this thesis is an essay reflecting on the different leadership roles assumed during the capstone course.

Experimental And Numerical Investigation Of Air-Cooled Heat Sinks, Ethan Weems

Mechanical Engineering Undergraduate Honors Theses

Lightweight and affordable cooling capabilities are critical as the physical scale of electronics continues to decrease. Air-cooled heat sinks that dissipate heat from electronic components to the surrounding air are excellent candidates to fill this role. While plate-fin and pin-fin heat sinks have been implemented extensively for electronic cooling, recent advances in additive manufacturing enable the fabrication of more complex structures. In this undergraduate Honors thesis, a means by which to generate novel heat sink geometries is presented. To that end, an experimental characterization facility is developed to evaluate existing traditional heat sinks. The heat transfer performance of the heat …

Numerical Simulation Of Laser Induced Elastic Waves In Response To Short And Ultrashort Laser Pulses., Alireza Zarei

All Dissertations

In an era of intensified market competition, the demand for cost-effective, high-quality, high-performance, and reliable products continues to rise. Meeting this demand necessitates the mass production of premium products through the integration of cutting-edge technologies and advanced materials while ensuring their integrity and safety. In this context, Nondestructive Testing (NDT) techniques emerge as indispensable tools for guaranteeing the integrity, reliability, and safety of products across diverse industries.

Various NDT techniques, including ultrasonic testing, computed tomography, thermography, and acoustic emissions, have long served as cornerstones for inspecting materials and structures. Among these, ultrasonic testing stands out as the most prevalent method, …