Electro-Mechanical Systems Commons^™

Electric Porsche Drivetrain Re-Design, Taylor Carlson, Quinton Petty, Spencer Treffry

Mechanical Engineering

The objective of this project was to redesign the drivetrain of the electric 1977 Porsche 911 Targa S with the goal of optimizing the drivetrain for motor efficiency and performance. The focus was to redesign the interface between the electric motor and rear wheels to maximize the efficiency of power transmission from the motor to the ground.

Two systems were proposed, a fixed gear reduction and two motors with an electronic differential. The fixed gear reduction was chosen to be designed and built by replacing the stock Porsche transmission with a differential featuring a favorable gear ratio for the electric …

Flow Induced Vibration On Piezoelectric Structures: Prediction, Experiment And Applications, Felix Ewere

Von Braun Symposium Student Posters

No abstract provided.

Team Nathan Suspension, Frankie J. Wiggins, Alex D. Seitz, Justin P. Bautista

Mechanical Engineering

Nathan Cooper is an 8-year old boy with Spinal Muscular Atrophy (SMA). SMA has affected Nathan’s muscle development and requires him to use the Standing Dani™ mobility device. The Standing Dani is a motorized standing wheelchair, or Wheelstand. Nathan controls and uses it to get around. Though the Standing Dani performs well for most functions, it has some distinct issues. The primary issue that this project addresses is its lack of suspension and the discomfort that Nathan feels as a result. After talking with our client, we developed several specifications generally related to geometry, safety, vehicle dynamics, and reliability. Many …

Development Of Integration Software For Multiple Inkjet Functionalization Systems, Jieyu Lu, J. William Boley, George T.-C. Chiu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Inkjet printing is widely used in functional product manufacturing. Performing a printing task requires communication and synchronization among multiple subsystems (e.g. motion and drop ejection), which introduces complexity in the overall printing system. A user interface has been developed, which enables users to input printing parameters and patterns for printing functional materials. The interface then sends commands to the controllers that execute the printing process. The software can also be expanded to carry out standard experiments for functional printing research and characterization. Moreover, the software is transferable to multiple systems. One application explored using the software is drug anti- counterfeiting …

Fluid Powered Miniature In Vivo Robots For Minimally Invasive Surgery (Mis), Abolfazl Pourghodrat

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Minimizing the invasiveness of surgery is believed to improve patient outcomes. Bleeding, infection, and pain are major concerns in surgery afflicting patients for decades. Minimally invasive techniques have come into play to reduce these concerns and smooth the evolution of abdominal surgery to a scarless process where nearly all surgeries can be performed without a skin incision. Technology continually advances the frontier of development of novel surgical devices to implement less invasive surgical techniques.

Fusion of robotics and Minimally Invasive Surgery (MIS) has created new opportunities to develop diagnostic and therapeutic tools. Surgical robotics is advancing from externally actuated systems …

Energy Conservation By Intermittently Recirculating And Aerating An Aquaponics System With An Airlift, Bjorg Magnea Olafs

Doctoral Dissertations and Master's Theses

An airlift device providing aeration and circulation was designed to reduce electrical power requirements for aquaponics by eliminating the need for a water pump. The airlift performed better than predicted and achieved water flow rates of 10 L/min at 25 °C, in comparison to the theoretical design performance 2.65 L/min.

Koi (Cyprinus carpio) and sweet basil (Ocimum basilicum) were cultured for five weeks in two identical aquaponics systems. The system was located indoors and consisted of a fish tank, a sump tank, and a soil-free growth media bed under artificial lighting. The total water volume in each system was 230 …

Modeling, Analysis, And Verification Of A Weld-Breaking Mechanism For Automatic Circuit Recloser Applications, Brian Korves

Master's Theses (2009 -)

The automatic circuit recloser (ACR) is responsible for protecting electrical distribution grids in the event that high voltage power lines come in contact with ground. In order to prevent damage, ACRs break the electrical continuity of the circuit through the use of a vacuum interrupter and a weld breaking mechanism. Vacuum interrupters consist of two metallic contacts in an air-tight ceramic housing. Due to the electrical interactions that take place during the interruption process, unintended welds are formed between the contacts. These welds have the ability to impede or completely stop the interruption process, thus rendering the ACR inoperable. In …

Automated Foosball Table, Jim R. Stefani, Alex J. Herpy, Brett Gordon Jaeger, Kevin S. Haydon, Derek Alan Hamel

Mechanical Engineering

This project is the second iteration of an automated foosball table for Yaskawa America as a trade show display. The table is meant to provide an interactive experience which highlights the speed and precision of the Yaskawa hardware. The first iteration of the project was mainly focused on creating the physical hardware for the system and to begin the basic programming for the system. This phase of the project was focused on finalizing the physical hardware of the system, implementing the vision system and to continue the basic programing of the system AI. A third team will be assigned to …

Mobile Solar Pv Trainer, Matthew Myers, Matthew Clause, Lawrence Smith

Mechanical Engineering

The aim of the Mobile Solar PV Trainer Project was to design, construct and test a versatile and robust laboratory training rig for the Cal Poly Electrical Engineering department. This project was inspired by the desire of one or more California Polytechnic State University electrical engineering professors to add laboratory components to two established upper division electrical engineering courses in photovoltaic panels and solar power. This report contains a detailed description of the trainer’s desired specifications, our ideation process, a thorough description of the selected trainer design including part drawings, assembly documentation and a bill of materials as well as …

Friction Test Machine, Kyle Raymon Schless, Lynda Beatriz Tesillo, Mustapha Nadri

Mechanical Engineering

No abstract provided.

Characterization Of 3d Interconnected Microstructural Network In Mixed Ionic And Electronic Conducting Ceramic Composites, William M. Harris, Kyle S. Brinkman, Ye Lin, Dong Su, Alex P. Cocco, Arata Nakajo, Matthew B. Degostin, Yu-Chen Karen Chen-Wiegart, Jun Wang, Fanglin Chen, Yong S. Chu, Wilson K. S. Chiu

Faculty Publications

The microstructure and connectivity of the ionic and electronic conductive phases in composite ceramic membranes are directly related to device performance. Transmission electron microscopy (TEM) including chemical mapping combined with X-ray nanotomography (XNT) have been used to characterize the composition and 3-D microstructure of a MIEC composite model system consisting of a Ce_0.8Gd_0.2O₂ (GDC) oxygen ion conductive phase and a CoFe₂O₄ (CFO) electronic conductive phase. The microstructural data is discussed, including the composition and distribution of an emergent phase which takes the form of isolated and distinct regions. Performance implications are considered …

Process Capability In A Computer Integrated Manufacturing Cell, Andrew Austin

Masters Theses & Specialist Projects

With the rise of automation in traditional manufacturing processes, more companies are beginning to integrate computer integrated manufacturing (CIM) cells on their production floors. Through CIM cell integration, companies have the ability to reduce process time and increase production. One of the problems created with CIM cell automation is caused by the dependency the sequential steps have on one another. Dependency created by the previous step increases the probability that a process error could occur due to previous variation. One way to eliminate this dependency is through the use of an in-process measuring device such as a Renishaw spindle probe …

Bellevue-Santa Fe Charter School Solar Panel Project, Dulce Arroyo Martinez, Henrik Lee, Moises Quiroz, Timothy Iafrate

Mechanical Engineering

This project covers the design, manufacture, and installation of solar panel frames on a charter school in Avila Beach, CA. Through preliminary research regarding important factors (such as solar movement, ideal panel angle, and site-specific factors), a frame that meets the standards set forth in the California Building Codes was designed. After approval by presiding authorities, parts specified in the design were ordered, inspected upon arrival, and manufactured to the design as necessary. Much of the challenge was related to the installation aspect of the project—coordination with the proper authorities and correct submission of applications was integral to the success …

The Design Of A Mobile, Animatronic Bald Eagle, Eric Burns

Phi Kappa Phi Research Symposium (Archived)

Modern animatronics are used as a tool to help engage audiences in realistic and entertaining experiences. Many animatronic figures are dynamic in movement, but static in mobility. The research presented covers the beginnings of mobile animatronic research. An animatronic bald eagle, Opportunity, was designed for that purpose. Animations for Opportunity are generated by integration of Arduino, Pololu Mini Maestro, and Hitec Servo Motors. Arduino receives signals from flex sensors which cause voltage variations when “flexed”. The 1:1 scale, animatronic eagle can be perched on the arm of an “actor” who simulates an eagle’s caretaker. The flex sensors are located within …

Analytical Performance Evaluation Of Thermoelectric Modules Using Effective Material Properties, Sean Lwe Leslie Weera

Masters Theses

Designers often face the predicament of non-standardized forms of performance data provided by thermoelectric module manufacturers. Other than experimental means the only method to evaluate the performance of a product would be through analytical modeling using material properties that are usually undisclosed and unknown. This work studies the theoretical approach of obtaining such material properties using the maximum operating parameters reported by the manufacturers. These values are then analytically employed to evaluate the performances of these thermoelectric modules. Experimental means are also devised and carried out on these test samples to validate the integrity of the results. Three-way comparisons between …

Towards A Sustainable Modular Robot System For Planetary Exploration, S. G. M. Hossain

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This thesis investigates multiple perspectives of developing an unmanned robotic system suited for planetary terrains. In this case, the unmanned system consists of unit-modular robots. This type of robot has potential to be developed and maintained as a sustainable multi-robot system while located far from direct human intervention. Some characteristics that make this possible are: the cooperation, communication and connectivity among the robot modules, flexibility of individual robot modules, capability of self-healing in the case of a failed module and the ability to generate multiple gaits by means of reconfiguration. To demonstrate the effects of high flexibility of an individual …

Process Development For The Fabrication Of Spheroidal Microdevice Packages Utilizing Mems Technologies, Ryan M. Dowden

Theses and Dissertations

Sub-mm³ spherical microrobots are being researched as a path towards reconfigurable wireless networks and programmable matter. The microrobot design requires a spheroidal microdevice package compatible with solar energy collection, wireless sensing, and electrostatic actuation mechanisms to be developed. Throughout this research, a variety of MEMS fabrication techniques were evaluated with regards to their applicability to the packaging process. SF6-based plasma was determined to be a preferable alternative to wet HNA etching when producing repeatable bulk isotropic etches in silicon. The effect of silicon crystal orientation on etch variance and anisotropy was also investigated. HNA polishing was demonstrated as an …

Influence Of Crystal Structure On The Electrochemical Performance Of A-Site-Deficient Sr1-SNb0.1Co0.9O3-Δ Perovskite Cathodes, Yinlong Zhu, Ye Lin, Xuan Shen, Jaka Sunarso, Wei Zhou, Shanshan Jiang, Dong Su, Fanglin Chen, Zongping Shao

Faculty Publications

The creation of A-site cation defects within a perovskite oxide can substantially alter the structure and properties of its stoichiometric analogue. In this work, we demonstrate that by vacating 2 and 5% of Asite cations from SrNb_0.1Co_0.9O_3-δ (SNC1.00) perovskites (Sr_1-sNb_0.1Co_0.9O_3-δ,s = 0.02 and 0.05; denoted as SNC0.98 and SNC0.95, respectively), a Jahn–Teller (JT) distortion with varying extents takes place, leading to the formation of a modified crystal lattice within a the perovskite framework. Electrical conductivity, electrochemical performance, chemical compatibility and microstructure of Sr_1-sNb_0.1Co …

Low Frequency Energy Scavenging Using Sub-Wave Length Scale Acousto-Elastic Metamaterial, Raiz U. Ahmed, Sourav Banerjee

Faculty Publications

This letter presents the possibility of energy scavenging (ES) utilizing the physics of acousto-elastic metamaterial (AEMM) at low frequencies (<∼3KHz). It is proposed to use the AEMM in a dual mode (Acoustic Filter and Energy Harvester), simultaneously. AEMM’s are typically reported for filtering acoustic waves by trapping or guiding the acoustic energy, whereas this letter shows that the dynamic energy trapped inside the soft constituent (matrix) ofmetamaterials can be significantly harvested by strategically embedding piezoelectric wafers in the matrix. With unit cell AEMM model, we experimentally asserted that at lower acoustic frequencies (< ∼3 KHz), maximum power in the micro Watts (∼35µW) range can be generated, whereas, recently reported phononic crystal based metamaterials harvested only nano Watt (∼30nW) power against 10KΩ resistive load. Efficient energy scavengers at low acoustic frequencies are almost absent due to large required size relevant to the acoustic wavelength. Here we report sub wave length scale energy scavengers utilizing the coupled physics of local, structural and matrix resonances. Upon validation of the argument through analytical, numerical and experimental studies, a multi-frequency energy scavenger (ES) with multi-cellmodel is designed with varying geometrical properties capable of scavenging energy (power output from ∼10µW – ∼90µW) between 0.2 KHz and 1.5 KHz acoustic frequencies.

Modeling Of Chemical-Mechanical Couplings In Anode-Supported Solid Oxide Fuel Cells And Reliability Analysis, Xinfang Jin, Xingjian Xue

Faculty Publications

Oxygen ionic transport in conducting ceramics is an important mechanism enabling solid oxide fuel cell (SOFC) technology. The multi-physicochemical processes lead to the fact that the distribution of oxygen vacancy site fraction is not uniform in a positive-electrode electrolyte negative-electrode (PEN) assembly. Different oxygen vacancy concentrations induce different volumetric expansion of ceramics, resulting in complicated chemical–mechanical coupling phenomena and chemical stress in SOFCs. In this research, a mathematical model is developed to study oxygen ionic transport induced chemical stress in an SOFC. The model is validated using experimental polarization curves. Comprehensive simulations are performed to investigate chemical stress distribution in …