Electro-Mechanical Systems Commons^™

Energy Analysis Of Heating, Ventilation, And Air Conditioning Systems, Erica Ferguson

Williams Honors College, Honors Research Projects

This project studied Heating, Ventilation, and Air Conditioning (HVAC) systems for commercial buildings. I completed an energy model Raleigh County Sheriff’s Department in West Virginia. This building’s HVAC has been completed by the consulting engineering firm: Scheeser Buckley Mayfield. I intern at this company, so they allowed me to use their original design as a basis for comparison. Load calculations, utility costs, energy consumption, and carbon footprint were derived from this energy analysis. The energy model compared three systems: variable air volume (VAV) with electric reheat, variable air volume with hydronic reheat, and variable refrigerant volume (VRV). Based on the …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …

Schaeffler E-Motor, Jenne Harasin, Zachary Zatta, Christopher Tvaroch

Williams Honors College, Honors Research Projects

This project will be focusing on the work accomplished at Schaeffler to convert an existing internal combustion engine, Ford F-250 truck, into a battery electric vehicle. This report focuses on the vehicle's integration with an emphasis on the bearing design, e-Axle housing's method for mounting, bus bar design, resolver design, differential options, wiring for low and high voltage, and oil pump and cooling system for e-Beam. The bearings for the differential as well as the power transmission system from the electric motor to the e-Axle will need to be specified. By late summer 2022, Schaeffler will have a working prototype …

Golf Club Cleaner, Owen Roach, Chris Wertenberger, Michael Skerlong

Williams Honors College, Honors Research Projects

Cleaning golf clubs can be a tedious process, however a necessary one to maintain equipment. Clubs are normally cleaned by filling a bucket with soap and water, soaking all the clubs to be cleaned, then scrubbing each one individually. An automatic club cleaner would make this process much easier and more enjoyable. Using electric motors, the club cleaner would have spinning brushes in soap and water to quickly and easily clean the club head. The machine would have different sections for cleaning the club head, polishing the club face, and cleaning the grip. The cleaner should be inexpensive and easy …

Design And Control Of Quasi-Direct Drive Actuation For Lightweight And Versatile Wearable Robots, Shuangyue Yu

Dissertations and Theses

Wearable robots have shown great potential for augmenting the physical capabilities of humans in lab settings. However, wearable robots for augmenting the physical capabilities of humans under community-based conditions are the new frontier of robotics. Furthermore, the design and control are still considered to be grand challenges for providing physical augmentation for humans. In terms of design, the state-of-the-art exoskeletons are typically rigid, bulky, and limited to lab settings. In terms of control, most of the rhythmic controllers are not versatile and are focused only on steady-state walking assistance.

The motivation behind my research is to improve both the design …

The Capabilities And Limitations Of Flywheel-Based Energy Storage System Pertaining To Subways In The Event Of A Power Outage, Jaskaran Singh

Dissertations and Theses

In the city that never sleeps, power outages or blackouts can be a shock, especially if you are on a train amid one. For example, during the infamous 2003 blackout, thousands of people were left stuck and stranded in parts of Northeastern United States. In particular, with no trains or buses in service throughout the 5 boroughs of NYC, those stranded essentially had no way to go back home. Hotels, terminals, and airports alike became places of camping as the city seemed to come to a halt. For the sake of public safety and transit efficiency, this study explores a …

Controlled Voltage Of Hot Snare Polypectomy Device In Electrosurgical Device, Saidi Olayinka Olalere

College of Graduate Studies: Theses & Dissertations

The study is used to understand the working procedure of the Olympus PSD-30 Electrosurgical Unit which a high-frequency alternating current is to measure the voltage and power output from the unit when used for a surgical operation to determine the extent of tissue damage. The output power and voltage were as examined with the stopwatch, then with an Arduino time based for 1, 2, and 3 seconds to understand the different modes of the cut and coagulation feedback with an RCC circuit used to mimic the human body. This shows a pattern in which the feedback power increases, and voltage …

Top-Down & Bottom-Up Approaches To Robot Design, Dylan Michael Covell

Graduate Theses, Dissertations, and Problem Reports (ETD)

This thesis presents a study of different engineering design methodologies and demonstrates their effectiveness and limitations in actual robot designs. Some of these methods were blended together with focus on providing an easily interpreted project design flow while implementing more bottom-up, or feedback, elements into the design methodology. Typically design methods are learned through experience, and design taught in academia aims to shape and formalize previous experience. Usually, inexperienced engineers are taught approaches resembling the Verein Deutscher Ingenieure (VDI) 2221 process. This method presented by the Association of German Engineers in 2006 is regarded as the general system design process. …

Temperature-Immune Self-Referencing Fabry–Pérot Cavity Sensors, Hengky Chandrahalim, Jonathan W. Smith

AFIT Patents

A passive microscopic Fabry-Pérot Interferometer (FPI) sensor an optical fiber a three-dimensional microscopic optical structure formed on a cleaved tip of an optical fighter that reflects a light signal back through the optical fiber. The reflected light is altered by refractive index changes in the three-dimensional structure that is subject to at least one of: (i) thermal radiation; and (ii) volatile organic compounds.

Nonmetallic Jet Impingement Thermal Management For Power Electronics Via Additive Manufacturing, Reece Whitt

Graduate Theses and Dissertations

The increase in energy demanded by transportation and energy sectors has necessitated highly efficient thermal management for reliable power electronics operations. Conventional cooling techniques are limited by their inability to target switching location hot spot temperatures, leading to non-uniform thermal gradients. These devices, such as cold plates and heat sinks, also utilize heavy metallic structures that can accentuate electromagnetic interferences generated by high voltage switching processes. This work proposes a non-metallic jet impingement cooler for more customized thermal management, while simultaneously reducing the harmful effects of electromagnetic interferences. Additive manufacturing is utilized to enable jet impingement zones to target individual …

Combined Stressors In Reliability Failure Modes In Flip-Chip Electronic Packaging, Mahsa Montazeri

Graduate Theses and Dissertations

The trend toward miniaturization of electronic devices to fulfill Moore’s law introduces new reliability concerns to the electronic packaging process while worsening existing primary challenges. In solder interconnect specifically, temperature cycling is one of the prominent failure threats. However, with further downscaling of the flip-chip solder connections, electromigration also present a precarious failure mode in these interconnects. On the other hand, understanding the degradation mechanism in solders is crucial for the power electronic products' reliability considering the industrial tendency to replace wirebonds with solder attachment while improving the current carry capacity. This dissertation utilizes FEA simulation and an experimental approach …

Mission Profile Effects On Automotive Drivetrain Electronics Reliability: Modeling And Mitigation, Bakhtiyar Mohammad Nafis

Graduate Theses and Dissertations

The reliability of electronic devices is dependent upon the conditions to which they are subject. Temperature variations coupled with differences in thermal expansion between bonded materials results in thermomechanical stresses to build up, which can instigate failure in the interconnects or other critical regions. With the move towards electrification in the automotive industry, there is the increasingly important consideration of powertrain electronics reliability, the pertinent conditions being governed by the drive cycle or mission profile of the vehicle. The mission profile determines the power dissipated by the electronic devices, which determines the peak and mean temperature, temperature swing and the …

A Framework For The Design And Characterization Of Advanced Gaskets, Sannmit Shinde

Electronic Theses and Dissertations, 2020-2023

Most industrial manufacturing or processing plants use bolted connections between pipes that transfer media from one location to another. Gaskets are often used to seal these systems as they offer elevated levels of leak mitigation; however, despite their nearly universal usage, the current understanding of gasket mechanics at the meso-scale is still limited. Contemporary gaskets feature viscoelastic materials, fillers, textures, and are fabricated at various thicknesses. They are used in a wide range of thermal, mechanical, chemical, and temporal conditions. The current work characterizes polytetrafluoroethylene (PTFE) gaskets made with several different filler materials and having vastly different geometries. The chemically …

Gaylord Produce Removal Machine, Marcus Takashi Hirose Lee, Jacob Michael Perlman, Carissa Abigail Kamm, Mark Misao Loera

Mechanical Engineering

This Final Design Review Report outlines the senior design project that began Winter Quarter of 2021 at California Polytechnic State University. Our team consists of three mechanical engineers and a general engineer, working together to design, build, and test a product for Alameda County Food Bank. The goal of the final product is to relieve volunteers and employees of tedious manual labor and increase efficiency during the removal of produce from large Gaylord containers. This document describes background research, the objectives of the project, chosen concept design, analysis and initial prototyping of said concept, the final design, and verification prototype …

Gaf Fiberglass Mat Slitter Blade Sharpener, Mark D. Breaux, Bradley M. Smith, Esteban Carrillo, Carlos Espinoza

Mechanical Engineering

This document contains an overview for the offline slitter blade sharpening system created for GAF to sharpen their current cutting tools in a timely and safe manner without hindering the timeline and production of their assembly line. This design was developed by four undergraduate students at from Cal Poly, San Luis Obispo. This document first investigates background information of any patents, current sharpening device, sharpening safety standards, or literature review that may be useful in a sharpening mechanism device. This document also contains our design concept prototype, which consists of three main features, the use of a top guard for …

Mug For Veterans With Tremors, Eliot Daniel Briefer, Nicholas Michael Greco, Lucas Paul Martos-Repath, Tiernan Lif Kehoe

Mechanical Engineering

This Final Design Review Report outlines the senior design project completed by a team of mechanical engineering students attending California Polytechnic State University, San Luis Obispo for the McGuire Veterans Affairs Medical Center in Richmond, VA. The scope of the project was to design, build, and test a device for veterans with tremors that would allow them to enjoy their favorite drinks comfortably and easily, without worrying about spills. The final product must be lightweight, aesthetic, capable of handling various tremor types, and can be operated in multiple planes to allow the veterans full control over the device. This document …

Identification Of Phosphorous Loading Point Source Facilities To 303(D) Listed Nutrient Impaired Waters Through Watershed Delineation Using Arcgis For Life Cycle Assessment Applications, John Zimmerman

Chemical Engineering Undergraduate Honors Theses

The work done for this project is part of a larger “life cycle assessment (LCA) of novel electrochemical phosphorus recovery technology at the wastewater treatment plant and U.S. watershed scales” (Morrissey 2019). The goal of that LCA is to determine “environmental impacts of implementing electrochemical struvite recovery at the wastewater treatment plant, U.S watershed, and global scales” (Morrissey 2019). This project’s goal is to identify locations deemed more sensitive to eutrophication impacts. The results will be used as part of the life cycle inventory (LCI) accounting for geographically explicit phosphorus flows. The waters identified as impaired were sourced from the …

Hobby Grade Lithium-Ion Batteries For Spacecraft Applications: Establishing An Automated Electrical Characteristics Testing Procedure For Flight Acceptance Of Non-Space-Grade Small Secondary Batteries, Braidon Hughes

Graduate Theses and Dissertations

Li-ion batteries are widely used due to the large amount of rechargeable energy they pack into a small, light package. This higher energy density makes Li-ion batteries ideal for small satellite applications, specifically CubeSats. CubeSats have grown in popularity in higher level education due to the National Aeronautics and Space Administration’s implementation of the Cube Satellite Launch Initiative, making it easier and cheaper to conduct small, low orbit missions. Because these CubeSats are occupying the same space as a crewed spacecraft, it is imperative that they are safe. There are numerous reports of Li-ion batteries creating fires that result in …

Development Of A New Electro-Osmotic Consolidation Apparatus, Yenni Mariana Ramírez-Mazo, Juan Pablo Osorio, Sergio Agudelo

Conference papers

Electro-osmotic consolidation is a ground improvement technique in which a DC voltage is applied to the soil via electrodes, in order to drain the water contained in the pores increasing the effective stress, and thus improving the geotechnical properties of the soil. The technique increases the shear strength, reduces the compressibility, and changes the chemical composition of the saturated soft clayey and silty soils to which it can be applied. Electro-osmotic consolidation has been successfully applied in different projects worldwide. This paper presents the development of a new electro-osmotic consolidation apparatus built at Universidad de Antioquia. Tests were carried on …

Design And Development Of A Novel Soft Gripper Manipulated By A Robotic Arm, Derek Price

Symposium of Student Scholars

This study presents the design and development of a tendon-driven soft gripper manipulated by a 4 DOF robotic arm. The proposed robotic arm and the gripper explore the new areas focusing on increasing the grasping performance of the gripper as well as the workspace. The gripper is designed as a 3 finger and driven by tendons using two servo motors. The tension of the strings is adjusted using a pulley mechanism and a string. The opening and grasping of the soft gripper are accomplished by each motor. The wide opening allows the gripper to grasp wide objects. The parallel robotic …