Polymer and Organic Materials Commons^™

The Fabrication & Characterization Of An Electrokinetic Microfluidic Pump From Su-8, A Negative Epoxy-Based Photoresist, Nash Anderson

Master's Theses

Microfluidics refers to manipulation, precise control, and behavior of fluids at the micro and nanoliter scales. It has entered the realm of science as a way to precisely measure or mix small amounts of fluid to perform highly controlled reactions. Glass and polydimethylsiloxane (PDMS) are common materials used to create microfluidic devices; however, glass is difficult to process and PDMS is relatively hydrophobic. In this study, SU-8, an epoxy based (negative) photoresist was used to create various electrokinetic microfluidic chips. SU-8 is commonly used in microelectromechanical design. Spin coating of various SU-8 formulations allows for 1 μm to 100 μm …

Evaluation Of Corrosion Properties Of Proprietary Metal Alloy Stents For In-Vivo Use, Michael David Bremner

Materials Engineering

To assess corrosion rates of metal alloy bio-absorbable stents an experimental set-up was designed to mimic the coronary artery environment. The artery was modeled using 4mm diameter Tecoflex tubing and the metal alloy stents were inserted into the tubing using a catheter. As is the case in cardiac surgery, the catheter with the stent and a microballoon were maneuvered to the desired position. The microballoon was then slowly inflated to expand the stent and compress it against the tubing walls. The catheter and microballoon were then withdrawn. A circulating pump system was set up to cycle fetal bovine serum (FBS) …

Preparation Of A Polylactic Acid With Hydroxyapatite Reinforcement Composite, Odessa N. Quezon

Materials Engineering

Biodegradable polymers are a prime material choice for temporary biomedical devices due to its ability to degrade into non-toxic products for their use in vivo. However, polylactic acid (PLA) by itself lacks the sufficient strength and stiffness to permit their use as its properties begin to decrease as the polymer degrades. To improve the polymer’s mechanical properties, hydroxyapatite (HA) will be added to the PLA solution to act as reinforcement. The chemical property, glass transition temperature of a polymer, also plays a key role in the mechanical properties of the polymer. PLA’s glass temperature is 130⁰F. A polymer that …

Strength Testing And Material Characterization Of Cactus Spines, Mary Cooper, Jeff Goldstein, Thomas Tarlton

Materials Engineering

Twelve different species of cactus spines from 6 different genera were collected from living specimens and maintained in a dry storage environment. Spines from each species underwent 3-point bend testing, XRD testing, and SEM imaging. XRD analysis was used to verify the presence of cellulose whisker like nanocrystals and to calculate the percent crystallinity of each spine. SEM images were captured of fracture surfaces at viewing angles of 90° and 45° relative to the fracture surface, with magnifications ranging between 150x and 4,000x. A total of six spines from each species were tested in three point bending using a high-resolution …

Design And Construction Of A Simulated Evaporative Heat Exchanger For Testing The Mitigation Effects Of Pipe Coatings On Mineral Scale Deposition, Taylor J. Anderson

Materials Engineering

The thermal efficiency of evaporative heat exchangers is diminishing due to mineral scale buildup on heat exchanger surfaces. A simulated evaporative heat exchanger was designed and constructed for testing the mitigation effects of polymer coatings on mineral scale deposition rates. The heat exchanger was designed to cool hot mud at 200°F using a cooling water supply with a calcium concentration of 1000 ppm. The system was constructed using 1.5-inch diameter polypropylene piping, a DIG Corporation drip irrigation system, a TotalPond 530 GPH pond pump, an Omega CSI32K miniature benchtop controller, Omega FWH321-020 high temperature heater tape, and fifteen copper pipe …

Analyzing The Acoustical Properties Of Alternative Materials In Guitar Soundboards To Reduce Deforestation, Chris Dunn

Materials Engineering

To mitigate the effects of deforestation, man-made alternative materials were analyzed and tested for potential use in the soundboards of acoustic guitars. The materials evaluated included 0.06 in. foamed polycarbonate, 0.12 in. single-ply honeycomb fiberglass, and 0.04 in. epoxy fiberglass. The properties of Sitka spruce, the most common tonewood, were used as a benchmark. The Young’s modulus to density ratio found in Sitka spruce is relatively high, making its properties ideal for soundboard applications. Both Young’s modulus and density were necessary to calculate the acoustic constant of each material that was tested. The samples were subject to the impact of …

Comparison Of Polyurethane And Polysiloxane Coating Systems In Marine Environments, Jake Jarman, Jessica Salvatin

Materials Engineering

This project investigates the performance benefits of polysiloxane and polyurethane coating systems for corrosion protection in marine environments. PPG Industries Amercoat 450H and International Paint Interthane 990HS were the polyurethane topcoats tested. PPG Industries Ameron PSX 700 (New Blend) and International Paint Interfine 878 were the polysiloxane topcoats tested. Each coating was sprayed onto carbon steel panels that were prepared through hand blasting with glass beads. Scribed and unscribed panels were tested in a salt fog chamber for 1,200 hours according to ASTM Standard B0117-11 and in a UV/Humidifier for 1,650 hours according to ASTM Standard D4587-11. Panels were tested …

Low Velocity Impact Tower Feasibility, Setup, And Impact Testing Of Carbon Fiber Reinforced Epoxy Thermoset And Peek Thermoplastic Matrix Composites, Brent Plehn

Materials Engineering

A low velocity impact tower was donated to Cal Poly's Materials Engineering Department along with four fiber reinforced polymer matrix composites. The tower was set up in building 192 in the Mechanical Testing Laboratory. Improvements were made to the tower including adding velocity detection capabilities, making loose hardware inclusive, adding an extra tower arm for better consistency, adding a double jawed clamp for faster testing, and rerouting the tower's compressed air system to improve performance. A standard operating procedure was drafted, tested, and redrafted for impact testing composite panels. The four composite panels consisted of two quasi-isotropic 16 ply AS-1 …

Surfactant Formulations For Water-Based Processing Of A Polythiophene Derivative, Cameron Dean Danesh

Master's Theses

Conjugated polymers are semiconducting materials that are currently being researched for numerous applications from chemical and biological sensors to electronic devices, including photovoltaics and transistors. Much of the novel research on conjugated polymers is performed in academic settings, where scientists are working to prepare conjugated polymers for commercially viable applications. By offering numerous advantages, inherent in macromolecular materials, conjugated polymers may hold the key to cheap and environmentally friendly manufacturing of future electronic devices. Mechanical flexibility, and solvent-based coating processes are two commonly cited advantages. Transitions in the backbone conformation of polythiophenes (PT) in organic solvents have been widely observed …

An Investigation Of Arabinan And Cellulose Based Nano-Composite Fabrication Methods, Marianne Smithfield, Carl Petterson, Robert Miller

Materials Engineering

Microcrystalline cellulose was converted into nanocrystalline cellulose via an acid hydrolysis procedure. Scanning electron microscopy (SEM) was employed to measure the particle size and thus the effectiveness of acid hydrolysis. The nanocrystalline cellulose was poured through a 0.2μm filter to isolate the particles of ideal size. The nanocrystalline cellulose samples were stored in dimethylformamide (DMF) to prevent mold growth and agglomeration upon drying. Numerous composite samples were created by dissolving the arabinan in a solvent, suspending cellulose in the arabinan solution, and then drying the sample. Casting was performed in a silicon mold to allow sample removal without damage. Initial …

Shelf Life Study Of Electrospun Plga Copolymers, Sean Youra, Nick Hudson

Biomedical Engineering

Poly(lactic-co-glycolic acid) (PLGA) is one of the most commonly used copolymers for electrospinning in tissue engineering applications. However, most research has not focused on the copolymer itself in regards to how long it can be used effectively and if varying the concentrations of polylactic acid (PLA) and polyglycolic acid (PGA) affect the resulting properties. Electrospinning is the method we use to create the three-dimensional constructs, or “scaffolds”, for the blood vessel mimic (BVM) in the tissue engineering lab. The aim of our project was to investigate if the morphology and mechanical properties of the scaffolds changed over time when they …

Design And Fundamental Understanding Of Minimum Quantity Lubrication (Mql) Assisted Grinding Using Advanced Nanolubricants, Parash Kalita

Graduate Theses and Dissertations

Abrasive grinding is widely used across manufacturing industry for finishing parts and components requiring smooth superficial textures and precise dimensional tolerances and accuracy. Unlike any other machining operations, the complex thermo-mechanical processes during grinding produce excessive friction-induced energy consumption, heat, and intense contact seizures. Lubrication and cooling from grinding fluids is crucial in minimizing the deleterious effects of friction and heat to maximize the output part quality and process efficiency. The conventional flood grinding approach of an uneconomical application of large quantities of chemically active fluids has been found ineffective to provide sufficient lubrication and produces waste streams and pollutants …

Applied Analysis Of Ionic Polymer Metal-Composite Actuators, Siul Ruiz, Benjamin Mead, Woosoon Yim

College of Engineering: Graduate Celebration Programs

• IPMC is a type of smart material called an electroactive polymer
• Consists of an ionic polymer such as Nafion or Flemion and a conducive metal such as platinum or gold
• COMSOL multi-physics simulations accurately model the experimental displacement results
• Optimization performed using the multi-physics model to find the maximum deflection, force, and twisting
• Using the closed loop control system accurate IPMC tip location can be achieved
• This control system has been extended to function using a computer mouse as an input

Bacterial Growth On Metal And Non-Metal Surfaces In A Static Bioreactor, Rolan Yuk Loong Liong

Master's Theses

Research was conducted to observe bacterial growth on the surface of metals in a static bioreactor. Metal and non-metal samples were subjected to bacterial exposure (1 day and 9 days). The metal samples were surface treated prior to bacterial exposure. The microstructures of the surface treated samples were analyzed by optical microscopy. After exposure, the microstructures of the samples were analyzed by scanning electron microscopy (SEM). The analysis suggested that microbial attachment on the surface was related to the underlying microstructure of steel. The preferential attachment of microbes could potentially be influenced by cathodic and anodic regions created by the …

High-Stress Shear-Induced Crystallization In Isotactic Polypropylene And Propylene/Ethylene Random Copolymers, Zhe Ma, Lucia Fernandez-Ballester, Dario Cavallo, Tim Gough, Gerrit W. M. Peters

Department of Mechanical and Materials Engineering: Faculty Publications

Crystallization of an isotactic polypropylene (iPP) homopolymer and two propylene/ethylene random copolymers (RACO), induced by high-stress shear, was studied using in situ synchrotron wide-angle X-ray diffraction (WAXD) at 137 °C. The “depth sectioning” method (Fernandez-Ballester, Journal of Rheology 53:5 (2009), pp. 1229−1254) was applied in order to isolate the contributions of different layers in the stress gradient direction and to relate specific structural evolution to the corresponding local stress. This approach gives quantitative results in terms of the specific length of fibrillar nuclei as a function of the applied stress. As expected, crystallization becomes faster with increasing stress—from the inner …

Study Of An Alternative Process For Oxidizing Vapor Grown Carbon Nanofibers Using Electron Beam Accelerators, Maria Cecília Evora, Donald A. Klosterman, Khalid Lafdi, Lingchuan Li, L.G.A. Silva

Chemical and Materials Engineering Faculty Publications

The use of a high-energy electron beam was explored in this study as an alternative technique for oxidizing vapor grown carbon nanofiber surfaces. The radiation exposures were carried out at three different electron beam facilities with beam energies of 1.5, 3.0 and 4.5 MeV and radiation doses ranging from 1000 to 3500 kGy. XPS analysis showed that oxygen was readily incorporated on the surface: the ratio O1s/C1s increased approximately by a factor of 4 when the carbon nanofibers were irradiated at 3500 kGy. The oxidized nanofibers exhibited better dispersion in a water/methanol solution (50% v/v) than as-received nanofibers. Raman spectroscopy …

Material Characterization And The Effects Of Moisture And Drying On Injection Molded Torlon 5030, Michael R. Di Re

Master's Theses

The effects of water absorption and drying were studied on injection molded Torlon 5030, a high performance thermoplastic fabricated by Solvay Specialty Polymers. Torlon 5030 contains 30% by weight glass fibers in a polyamide-imide base resin. The objective behind this work was to test and better define relevant properties for industrial applications using this material. While the material design guide offers information on many mechanical properties including tensile, fatigue, and creep data; there is little to no publicly published data on the effects of water absorption and any subsequent drying of Torlon 5030. Blistering was also studied. With exposure to …

Experimental Study Of Nanofiber Production Through Forcespinning, Simon Padron, Arturo Fuentes, Dumitru Caruntu, Karen Lozano

Mechanical Engineering Faculty Publications

A newly developed method of producing nanofibers, called forcespinning, has proven to be a viable alternative to mass produce nanofibers. Unlike electrospinning, the most common method currently being employed (which draws fibers through the use of electrostatic force), forcespinning utilizes centrifugal forces which allow for a host of new materials to be processed into nanofibers (given that electric fields are not required) while also providing a significant increase in yield and ease of production. This work presents a detailed explanation of the fiber formation process. The study is conducted using high speed photography to capture the jet initiation process at …

Structure And Properties Of Cocoons And Silk Fibers Produced By Attacus Atlas, Narendra Reddy, Yi Zhao, Yiqi Yang

Department of Textiles, Merchandising and Fashion Design: Faculty Publications

Silk fibers in the three layers of Attacus atlas (A. atlas) cocoons have morphological structure and tensile properties similar to that of Bombyx mori silk. Attempts are being made to produce silk for commercial applications from cocoons of relatively unknown wild insects due to the unique properties of the fibers and as a source of income and employment. In this research, A. atlas cocoons were used to study the chemical composition, morphology, physical structure and tensile properties of the silk fibers in the cocoons and ability of the fibers to support the attachment and proliferation of mouse fibroblast cells. It …

The Effect Of Microstructure On The Dynamic Equi-Biaxial Fatigue Behaviour Of Magnetorheological Elastomers, Yanfen Zhou, Stephen Jerrams, Tony Betts, Lin Chen

Conference Papers

Dynamic equi-biaxial fatigue behaviour of isotropic and anisotropic magnetorheological elas-tomers (MREs) based on a silicone rubber matrix was investigated using the bubble inflation method. Con-stant engineering stress amplitude was used as the control mode and samples were fatigued over different stress ranges between 0.75MPa and 1.4MPa. S-N (Wöhler) curves showing plots of stress amplitude (σa) ver-sus cycles to failure (N) are presented. Stress-strain behaviour throughout the fatigue process is described. Elastic modulus (E*) was studied for the specific cycles measured. It was found that anisotropic MREs exhi-bited greater fatigue resistance than isotropic MREs for a given magnetic particle content. Stress …