Materials Science and Engineering Commons^™

The Reliability Of Through Glass Vias And Solder Joints For Three Dimensional Multi Functional Integrated Systems, Omar Ahmed

Electronic Theses and Dissertations, 2020-2023

Three-dimensional (3D) integration technologies, including interposer-based integration, are among the most promising solutions to meet the increased demand for high performance computing, high chip density, and small form factor. Key technologies that enable 3D integration include through-substrate vias and solder joints. Glass is considered as a promising substrate material for interposer-based 3D integration technology especially in radio frequency applications because of glass's high resistivity, low dielectric constant, low electrical loss, and the adjustable coefficient of thermal expansion (CTE). However, during fabrication or service, through-glass vias can suffer from interface delamination and substrate cracking. The problem of copper protrusion is also …

Investigation Of Via Extrusion And The Effect Of Cap Layer For 3d Integrated Circuits, Golareh Jalilvand

Electronic Theses and Dissertations, 2020-2023

Copper (Cu) through-silicon via (TSV) is an essential structural and functional element in three-dimensional integration circuits (3D ICs), which offers substantial improvements in integration density, form factor, device performance, and power efficiency. However, Cu-filled TSVs are exposed to multiple thermal cycles during fabrication, test and operation, which lead to the development of considerable thermal stresses, in and around the vias, due to the large mismatch of the coefficient of thermal expansion (CTE) between Cu and silicon (Si). The stress subsequently raises reliability concerns, among which, via extrusion is an important one. Via extrusion can damage the adjacent components, in particular …

Characteristics Of Nanosilver Ink (Utdag) Microdroplets And Lines On Polyimide During Inkjet Printing At High Stage Velocity, Aamir Hamad, Adam Archacki, Ahsan Mian

Mechanical and Materials Engineering Faculty Publications

The performance of printed electronics strongly depends on printing techniques and printing resolution that enhance their electrical and mechanical properties. In this research paper, a Jetlab 4xl was used to control and dispense microdroplets of highly conductive nanosilver ink (UTDAg) on a polyimide substrate. The waveform effect on the droplet generation is characterized by measuring the size and the speed of the drops. The behavior of ejected drops on the substrate is studied by printing lines at different drop spacing and stage velocity. The jetting parameters that drive the piezoelectric actuator were properly determined and two waveforms (bipolar) were created …

A Numerical Simulation On The Airfoil S833 Equipped With Flapping Trailing Edge Fringes, H. Yu, Zifeng Yang

Mechanical and Materials Engineering Faculty Publications

Design optimization has been increasingly investigated for an airfoil, aiming to reduce the vorticity in the wake and increase the aerodynamic performance. In the current work, a two-dimensional (2D) S833 airfoil equipped with a flapping fringe at the trailing edge has been studied using computational fluid dynamics (CFD) simulations. The objective is to investigate the influence of the length (Lf) and flapping frequency (f) of the fringe on shedding vortices from the airfoil and the drag and lift coefficients. The validation of the current numerical approach for both static and dynamic motions of the airfoil was conducted. First, four different …

Evaluation Of Cyclo Olefin Polymer As Sabot Material For High-Density Projectiles, Estebanne Tarango

Open Access Theses & Dissertations

Assuring the integrity of spacecraft and its occupants are a priority in the field of space exploration. Micrometeoroids and orbital debris are one of the primary threats that affect spacecraft materials due to the high kinetic energies involved with hypervelocity impacts. Improvement of projectile launching capabilities prompts the investigation of adequate materials for the manufacturing of sabots able to carry high-density projectiles without catastrophic failure. Polycarbonate (PC) has been the chosen material by the Hypervelocity Team at White Sands Test Facility for sabots on the 0.50 caliber launcher; however, there is a material constraint when the projectile becomes significantly dense …

The Study Of Non-Permanent Tattoo Ink Using Nano Silver Compounds And Untact 3d Printing Technology, Jisu Lee

Open Access Theses & Dissertations

Due to a recent epidemic of COVID 19, the possibility of 3D tattoo printing technology using the Internet of Things (IoT) control system developed in a non-face-to-face contact process was identified. A non-surgical tattoo process and hygiene safety differentiated with silver tattoo ink was used to solve the health problems arising from the surgical tattoo process and to identify 3D tattoo printing techniques through a non-personal contact concept. During the tattoo processing, the image selected by the customer is sent to a designated printer via an IoT control system in a separate location. A piston-type extruder (PTE) printing technique was …

Characterization Of Directed Energy Deposition Additively Manufactured Grcop-42 Alloy, Scott Landes

Electronic Theses and Dissertations

GRCop is an alloy family constructed of copper, chromium, and niobium and was developed by NASA for high heat flux applications. The first of its kind, GRCop-84, was specifically designed for the environments seen by channel cooled main combustion chamber liners. To further increase thermal conductivity while maintaining material strength characteristics, the percentage of alloying elements were cut in half and GRCop- 42 was developed. In recent years, NASA has successfully additively manufactured GRCop with comparable material characteristics to wrought GRCop using a Laser Powder Bed Fusion (L-PBF) process. Benefits of this process include fabrication of intricate cooling channels as …

Data-Driven Modeling Of The Wake Behind A Wind Turbine Array, Naseem Ali, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

The wake flow in a wind turbine array boundary layer is described using the Koopman operator. Dynamics of the flow are decomposed into the linear and forcing terms, and the low-energy delay coordinates are revealed. The rare events show the non-Gaussian long tails that capture the switching and bursting phenomena. The near-wake region shows the incoherent phase space region, where the dynamics are strongly nonlinear. The far-wake region is marked with the small non-Gaussian forcing term, and the dynamics are largely governed by linear dynamics. The data-driven predictive model is built based on the Hankel-based dynamic mode decomposition and treats …

Utility-Scale Solar Pv Performance Enhancements Through System-Level Modifications, Andrew D. S. Glick, Naseem Ali, Juliaan Bossuyt, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Performance of solar PV diminishes with the increase in temperature of the solar modules. Therefore, to further facilitate the reduction in cost of photovoltaic energy, new approaches to limit module temperature increase in natural ambient conditions should be explored. Thus far only approaches based at the individual panel level have been investigated, while the more complex, systems approach remains unexplored. Here, we perform the first wind tunnel scaled solar farm experiments to investigate the potential for temperature reduction through system-level flow enhancement. The percentage of solar irradiance converted into electric power depends upon module efficiency, typically less than 20%. The …

Removal Of Non-Metallic Inclusions From Molten Steel By Ceramic Foam Filtration, Soumava Chakraborty

Doctoral Dissertations

”Ceramic filters are routinely used in steel foundries to remove non-metallic inclusions from steel melt. Removal efficiency for both solid and liquid inclusions by magnesia-stabilized zirconia foam filters (10ppi) were evaluated and distribution of the captured inclusions through the filter thickness was also investigated. A mold design was developed using a commercial computational fluid dynamics software package to produce two castings that fill simultaneously, one with a filter and the other without a filter, from a single ladle pour, while also matching the fill rates and avoid turbulence and reoxidation during pouring. An industrial-scale experiment was also performed to investigate …

Studying The Effects Of Various Process Parameters On Early Age Hydration Of Single- And Multi-Phase Cementitious Systems, Rachel Cook

Doctoral Dissertations

”The hydration of multi-phase ordinary Portland cement (OPC) and its pure phase derivatives, such as tricalcium silicate (C₃S) and belite (ß-C₂S), are studied in the context varying process parameters -- for instance, variable water content, water activity, superplasticizer structure and dose, and mineral additive type and particle size. These parameters are studied by means of physical experiments and numerical/computational techniques, such as: thermodynamic estimations; numerical kinetic-based modelling; and artificial intelligence techniques like machine learning (ML) models. In the past decade, numerical kinetic modeling has greatly improved in terms of fitting experimental, isothermal calorimetry to kinetic-based modelling …

Transition Metal Chalcogenide Hybrid Systems As Catalysts For Energy Conversion And Biosensing, Siddesh Umapathi

Doctoral Dissertations

"Generation of hydrogen and oxygen through catalyst-aided water splitting which has immense applications in metal air batteries, PEM fuel cells and solar to fuel energy production, has been one of the critical topics in recent times. The state of art oxygen evolution reaction (OER), oxygen reduction reaction (ORR), hydrogen evolution reaction (HER) catalysts are mostly comprised of precious metals. The current challenge lies in replacing these precious metal-based catalysts with non-precious earth-abundant materials without compromising catalytic efficiency.

This research explores mixed metal selenides containing Fe-Ni, Fe-Co and RhSe which were hydrothermally synthesized and/or electrodeposited and tested for OER and ORR …

Enhanced Electrochemical Performance Of Li-Ion Battery Cathodes By Atomic Layer Deposition, Yan Gao

Doctoral Dissertations

”Li-ion battery now plays an irreplaceable role in supplying green and convenient energy. In this work, atomic layer deposition (ALD) was used to modify Li-ion battery cathode particles for performance enhancement.

An ultrathin and conductive CeO₂ ALD film was deposited on Li-rich layered cathode particles, of which the specific capacity and cyclic stability were significantly improved. On the same cathode particles, FeO_x ALD and post-annealing resulted in a stable and conductive surface spinel phase to improve the performance.

Synergetic TiN coating and Ti doping were performed on a LiFePO₄ (LFP) cathode and extended its cycle life. The …

Understanding The Deformation Mechanisms In Ni-Based Superalloys With Using Crystal Plasticity Finite Element Method, Tianju Chen

Doctoral Dissertations

“Ni-based superalloy is considered as a good candidate due to its excellent resistance to elevated temperature deformation for long term period application. Understanding the deformation and failure mechanisms of Ni-Based superalloys is very helpful for providing design guidelines for processing Ni-based superalloys. Experimental characterization indicates that the deformation mechanisms of Ni based superalloy is strongly microstructure dependent. Besides, damage transform from the void nucleation to the macro cracks by voids growth leading to the failure of the Ni-based superalloys are also showing strong microstructure sensitivity. Therefore, this work focuses on the prediction and comprehension of the deformation and void growth …

Densification Of Ultra-Refractory Transition Metal Diboride Ceramics, William Fahrenholtz, Greg Hilmas, Ruixing Li

Materials Science and Engineering Faculty Research & Creative Works

The densification behavior of transition metal diboride compounds was reviewed with emphasis on ZrB₂ and HfB₂. These compounds are considered ultra-high temperature ceramics because they have melting temperatures above 3000°C. Densification of transition metal diborides is difficult due to their strong covalent bonding, which results in extremely high melting temperatures and low self-diffusion coefficients. In addition, oxide impurities present on the surface of powder particles promotes coarsening, which further inhibits densification. Studies prior to the 1990s predominantly used hot pressing for densification. Those reports revealed densification mechanisms and identified that oxygen impurity contents below about 0.5 wt% …

Development Of An Anatomically And Electrically Conductive Brain Phantom For Transcranial Magnetic Stimulation, Hamzah A. Magsood

Theses and Dissertations

Transcranial Magnetic Stimulation (TMS) is a non-invasive technique for diagnostics, prognostic, and treatments of various neurological diseases. However, the lack of anatomically realistic brain phantoms has made the experimental verification of stimulation strength in the form of induced electric fields/voltages in the brain tissues an impediment to developing new TMS coils, stimulators, and treatment protocols. There are significant technological, safety, and ethical limitations to test the potential TMS treatment procedures or develop enhancements and refine them on humans or animals. This work aims to bridge the gap by introducing and developing an innovative manufacturing and fabrications process to produce a …

Examination Of The Adhesiveness Of The Nanotube Layer On Anodized Commercially Pure Titanium Samples Using The Micro-Limiting Dome Height Test And The Tensile Test., Joshua Manohar Chinthapalli

Graduate Research Theses & Dissertations

Titanium oxide (TiO2) nanotube is one of the most extensively studied nanotubes due to its wide applications in electronics and medical fields. In this study, we used electrochemical anodization to create nanotubes on commercially pure titanium (Cp-Ti) samples and examined the adhesiveness of the nanotube layer on the sample surface. Particularly we conducted micro-limiting dome height (µLDH) tests on anodized Cp-Ti foils of 38 µm thickness and 4 mm diameter at room temperature, 100℃, and 200℃. We also conducted tensile tests on standard tensile specimens of anodized Cp-Ti plate at room temperature, and 200℃. The Hitachi S-4500 Field Emission Scanning …

Confinement Of Monolithic Stationary Phases In Targeted Regions Of 3d-Printed Titanium Devices Using Thermal Polymerization, Marta Passamonti, Ischa L. Bremer, Suhas H. Nawada, Sinead A. Currivan, Andrea F.G. Gargano, Peter J. Schoenmakers

Articles

Abstract

In this study, we have prepared thermally initiated polymeric monolithic stationary phases within discrete regions of 3D-printed titanium devices. The devices were created with controllable hot and cold regions. The monolithic stationary phases were first locally created in capillaries inserted into the channels of the titanium devices. The homogeneity of the monolith structure and the interface length were studied by scanning a capacitively coupled conductivity contactless detector (C4D) along the length of the capillary. Homogeneous monolithic structures could be obtained within a titanium device equipped with a hot and cold jacket connected to two water baths. The confinement method …

Surface And Structure Engineering For Next Generation Lithium Metal Batteries, Ke Chen

Electronic Theses and Dissertations

Lithium (Li) metal has been considered as one of the most promising anode materials to replace conventional graphite for Li-ion battery due to its high theoretical capacity (3860 mAh g-1) and low electrochemical potential (-3.04 V vs standard hydrogen electrode). However, it still faces some problems such as unstable solid electrolyte interphase (SEI), uncontrolled Li dendrites growth, and infinite volume change during battery charging/discharging. To develop a stable and low-cost Li metal anode for next-generation Li metal battery, in this dissertation, we have made efforts to understand and solve these problems in two aspects, by introducing an artificial SEI and …

Characterization, Modeling, And Thermal Management Of High-Performance Lithium Batteries, Minjun Bae

Wayne State University Theses

Lithium-ion (Li-ion) batteries, as one of the most advanced commercial rechargeable batteries, play a crucial role in modern society as they are extensively used in portable electronic devices. Nevertheless, the limited electrochemical performance and poor thermal management systems of Li-ion batteries have hindered the expansion of their future applications. In search of alternative electrode materials to develop a battery with higher electrochemical performance, lithium (Li) metal has attracted much attention as an ideal alternative anode material due to its high specific capacity and lowest redox potential. However, needle-like Li dendritic growth causes severe safety concerns and thus prohibits practical applications …