Other Materials Science and Engineering Commons^™

Graphite And Graphene-Oxide Based Pgm-Free Model Catalysts For The Oxygen Reduction Reaction, Joseph Henry Dumont

Nanoscience and Microsystems ETDs

The world currently relies heavily on fossil fuels such as coal, oil, and natural gas for its energy. Fossil fuels are non-renewable, that is, they draw on finite resources that will eventually dwindle, becoming too expensive or too environmentally damaging to retrieve. One alternative source of energy are fuel cells, electrochemical devices that convert chemical energy to cleanly and efficiently produce electricity. They can be used in a wide range of applications, including transportation, stationary, portable and emergency power sources. Their development has been slowed by the high cost of PGM electrocatalysts needed at both electrodes as well as sluggish …

A Study In The Use Of Elastic Materials In Expandable Containment Units, Andrew J. Eisenman, Joby Anthony Iii, David Satagaj

Montview Journal of Research & Scholarship

The rigidity of materials in conjunction with the aspect of elasticity has been a concern of modern technologies and construction in recent centuries because of the advantages that expandable storage would bring to the fields of containment units with respect to population growth and space exploration. The world population is currently growing at an exponential rate, and as our population grows, the more important it will become to have containment units that can both contain large volumes of material as well as minuscule amounts of material without wasting space. In order accomplish this, we will need a new type of …

Characterization Of Slm Printed 316l Stainless Steel And Investigation Of Microlattice Geometry, Finley H. Marbury

Materials Engineering

The goal of this project was firstly to characterize Cal Poly’s SLM printed 316L stainless steel. SEM analysis showed Cal Poly’s as-printed 316L material to have a cellular dendritic microstructure containing mostly austenite and a small amount of δ-ferrite. After being heat treated to eliminate warp, its yeild and ultimate tensile strength were on par with the literature, however higher modulus and lower elongation were observed. XRD analysis confirmed residual stresses in the material, and that grains are preferentially oriented in both heat treated and non heat treated samples. The amount of porosity in the material was found to be …

Inkjet Printing Of Nano-Silver Conductive Ink On Pet Substrate, Skyler Jiang

Materials Engineering

Printing of conductive ink traditionally uses copper-based ink and was used on high temperature metal substrates due to the high curing and sintering temperature of copper. In this experiment, however, Metalon JS-B25P nano-silver conductive ink was printed using an Epson Stylus C88+ inkjet printer on polyethylene terephthalate (PET) based Novele printing media made for low temperature applications. With silver’s lower sintering temperature, the nano-silver particles in this ink are desired to be able to sinter at a low enough temperature to be used on the PET substrate. The printed ink traces were cured with a temperature-controlled hotplate at 100℃, 120℃, …

Effect Of Composition And Build Direction On Additively Manufactured Hastelloy X Alloys, Justin A. Spitzer, Jeffrey T. Schloetter, Sarah Zerga

Materials Engineering

Microcracking has caused premature failure and reduction in properties in additively manufactured (AM) Hastelloy X. The purpose of this research is to meet or exceed the mechanical properties of wrought Hastelloy X by modifying the composition and build direction of Hastelloy X manufactured using Direct Metal Deposition (DMD). Tensile testing, scanning electron microscopy (SEM), and metallography were performed on the samples. ANOVA was used to analyze the dependence that the properties had on build direction and composition. The nominal composition wrought samples had a yield strength of 310.1 MPa and a 60.79% Elongation. Alloy P60-X18 in a horizontal build had …

Comparison Of Intrusive And Non-Intrusive Methods For Corrosion Monitoring Of Fuel Processing Systems, Armando Jacob Espinoza, Thomas Conner Field

Materials Engineering

This presentation contains an assessment of the best overall corrosion monitoring device, intrusive or non-intrusive, for use in the petrochemical industry. Corrosion in the petrochemical industry is a large issue because it causes a deterioration of pipe integrity in fuel processing systems. A reduction of pipe wall integrity due to corrosion could result in a leak or an explosion of fuel processing lines since those systems function at high pressures. The use of corrosion monitoring systems in the petrochemical industry helps to detect early signs of corrosion prior to failure so that proper maintenance can be performed to prevent catastrophe. …

Investigation Of A Method To Determine Mechanical Properties Of Integral Composite Hinges For Application In Foldable Skis, Jada Evers, Kathryn Johnson

Materials Engineering

No abstract provided.

Invariant-Based Method For Improving Efficiency Of Mechanical Testing In Aerospace Certification Of Carbon Fiber-Epoxy Composites, Alyssa Rina Gruezo, Erika Gabrielle Hansen

Materials Engineering

The current challenge with qualification of carbon fiber composites in the aerospace industry would be the low efficiency of testing hundreds of samples. The Trace Theory strives to streamline the qualification process by utilizing a material’s Trace to predict properties of composites using Excel programs and basis data. To test this theory, predicted properties from the program, QuickLam, were compared to experimental data. Unidirectional 0° (T1), unidirectional 90° (T2), quasi-isotropic (T3), and hard quasi-isotropic (T4) laminates were made using HexTowR carbon fiber and TC250 resin provided by TenCate Advanced Composites. Tensile and compression tests were done according to ASTM D3039 …

Mitigation Of Corrosion Under Insulation (Cui) Of Carbon Steel Of Different Insulating Materials: A Literature Review And Testing Analysis, Michael Alexander Lowes

Materials Engineering

Equipment often found in refineries may be enveloped in insulation and weathering jackets to maintain internal processing temperatures. In many cases moisture from the environment will penetrate the weathering jacket and infiltrate the insulation, leaching corrosive ions to the surface of metal equipment, effectively creating a corrosion cell. The goal of this project is to investigate different insulating materials for their ability to inhibit corrosion under insulation (CUI). The inhibiting mechanism utilizes water ingress that leaches ions from the insulator to bond with the surface metal and create a passive layer, inhibiting any further corrosion. This study will follow ASTM …

An Experimental And Numerical Study Of Nanomechanical Behavior Of Hard/Soft Multilayered Coatings, Benigno Sandoval

Mechanical Engineering ETDs

Multilayer thin film composites, sometimes referred to as nanolaminates, have emerged as an important subset of materials with novel, and often tunable, properties such as high strength, high toughness, and resistance to wear or corrosion. Often fabricated using alternating layers of two or more materials, these multilayer thin film coatings are typically expensive and time intensive to fabricate and characterize and exhibit novel responses to nanomechanical testing such as plasticity during unloading. This thesis explores the nanoindentation response of hard/soft multilayer coatings through examination of the optical coating Al/SiC and similar coating Al/SiO2. Instrumented indentation was used to study single …

Development And Degradation Analysis Of Novel Micro And Nanostructured Transition Metal Oxide (Tmo) Anodes For Aqueous Sodium Ion Batteries., Santanu Mukherjee

Electronic Theses and Dissertations

One of the primary motivations driving battery technology research is the need to develop cleaner and more efficient energy storage systems. The portable electronics industry has developed exponentially, especially over the last couple of decades and therefore the importance of efficient electrochemical energy storage systems cannot be overstated. Li-ion batteries have been the predominant rechargeable energy in use, however, they have their own particular drawbacks viz. flammability of the electrolyte, expensive mining of the Li metal etc. This is where the importance of Na-ion batteries lie. This research focuses on using existing transition metal oxides (TMOs) and tuning their crystal …

Data Driven Discovery Of Materials Properties., Fadoua Khmaissia

Electronic Theses and Dissertations

The high pace of nowadays industrial evolution is creating an urgent need to design new cost efficient materials that can satisfy both current and future demands. However, with the increase of structural and functional complexity of materials, the ability to rationally design new materials with a precise set of properties has become increasingly challenging. This basic observation has triggered the idea of applying machine learning techniques in the field, which was further encouraged by the launch of the Materials Genome Initiative (MGI) by the US government since 2011. In this work, we present a novel approach to apply machine learning …

Peridynamic Models For Fatigue And Fracture In Isotropic And In Polycrystalline Materials, Guanfeng Zhang

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

To improve design and reliability, extensive efforts has been devoted to understanding damage and failure of materials and structures using numerical simulation, as a complement of theory and experiment. In this thesis, peridynamics is adopted to study fatigue and dynamic failure problems.

Fatigue is a major failure mode in engineering structures. Predicting fracture/failure under cyclic loading is a challenging problem. Classical model cannot directly be applied to problems with discontinuities. A peridynamic model is adopted in this work because of important advantages of peridynamics in allowing autonomous crack initiation and propagation. A recently proposed peridynamic fatigue crack model is considered …

Technical Feasibility Of Selectively Separating Rare Earth Elements By Vapor Phase Extraction And Condensation, Katie Lyons

Graduate Theses & Non-Theses

Experiments were performed to evaluate the technical feasibility of selectively separating selected rare earth halides (bromides and chlorides) using a volatilization and condensation technique. Initially, optimum chloridizing and bromidizing roast parameters were secured in studies performed on reagent grade rare earth oxide samples and subsequently confirmed in tests performed on mineral ore and concentrate samples. The volatilization and condensation experiments were performed by placing the subject rare earth halide samples in an argon-purged multiple-zone tube furnace wherein the temperature profile was controlled to establish separate vaporization and condensation regions. Following each experiment, condensate and solid residue samples were analyzed to …

Analysis Of Additively Manufactured Lattice Structures Using Finite Element Methods, Christopher A. Box

Theses and Dissertations

Additive Manufacturing (AM) processes are well known for their ability to fabricate parts with complex geometries. Lattice structures leverage this ability to create parts with high strength-to-weight ratio and other desirable structural qualities. This research presents a parameterized modeling tool using common Finite Element Analysis (FEA) and scripting software with which aggregated lattice structures can be analyzed, given different geometric properties and loading conditions. A full factorial Design of Experiments is run to explore the effects of various parameters on the strength of lattice structures. Experimental compressive strength results from three FDM-produced PLA lattices are discussed and compared to predictions …

Redesign Of Computer Keyboards For Hospital And Consumer Use, Kent Williams, Brian Jensen, Anton Bowden

Biomedical Engineering Western Regional Conference

Application of carbon nanotube coatings to computer keyboards in order to reduce the spread of bacteria in hospitals and homes.

Keywords: carbon nanotube, bacteria, antimicrobial, keyboard, design, MRSA, biofilm

The Effect Of Biocomposite Material In A Composite Structure Under Compression Loading, Benjamin Andrew Sweeney

Master's Theses

While composite structures exhibit exceptional strength and weight saving possibilities for engineering applications, sometimes their overall cost and/or material performance can limit their usage when compared to conventional structural materials. Meanwhile ‘biocomposites’, composite structures consisting of natural fibers (i.e. bamboo fibers), display higher cost efficiency and unique structural benefits such as ‘sustainability’. This analysis will determine if the integration of these two different types of composites are beneficial to the overall structure. Specifically, the structure will consist of a one internal bamboo veneer biocomposite ply; and two external carbon fiber weave composite plies surrounding the bamboo biocomposite. To acquire results …

Effect Of Liquid Contamination On Hermeticity And Seal Strength Of Flexible Pouches With Lldpe, Francesca Delle Cese, Koushik Saha, S. Roy, Jay Singh

Journal of Applied Packaging Research

Flexible packaging is a growing successful market and the majority of flexible package applications are for the food industry. The demand for process optimization and reduced production costs, has led to an increase in flexible packaging. However, fast production lines can result in contamination in the seal area. For flexible food packaging, contamination is considered any food particle or substance trapped in the seal area. Current quality control processes can detect contamination in the seal area, but it is not determined if seal contamination affects seal quality. Oil-based and sodium based snack foods are two common categories that can be …

Composite Cold Expansion Tooling, Andrew Amos

All Undergraduate Projects

In the world of aircraft manufacturing, cold expansion products literally hold these aircraft together. The problem faced today is that the Little Brute Hydraulic Puller designed and built by Fatigue Technology Inc. is a handheld steel hydraulic cylinder that is heavy and expensive to produce. In a market that demands continuous improvement, there is a constant push to make the product cheaper, better and lighter. In order to accomplish this demand a composite tube will be substituted in the design as the primary pressure cylinder instead of the traditional steel pressure cylinder in order to create a lighter and cheaper …

A Simple Embedded Atom Potential For Palladium-Hydride, Yang Zhang

Theses, Dissertations and Capstones

Metal Hydride systems are an important research topic in material science because of their many practical, industrial, and scientific applications. Therefore, the development of reliable and efficient interatomic potentials for metal hydrides systems, to be utilized in atomistic modeling, can be of great value in accelerating the research in this field. The embedded-atom method (EAM), based on the density functional theory (DFT), has the advantage of being both computationally efficient and being well suited for modeling metal hydride systems. In this work, the author has developed an efficient EAM potential for the palladium hydride (Pd-H) alloy system. Contrary to previously …