Other Materials Science and Engineering Commons^™

Thermoelectric Half-Heuslers: Synthesis, Processing, And Performance, Joseph Robert Croteau

Boise State University Theses and Dissertations

Thermoelectric half-Heusler compounds have potential to convert the heat wasted from industrial and transportation processes to useful electricity. Among the highest performing half-Heusler compounds are nano-structured bulk materials which have been arc-melted, pulverized into a nano-powder, and sintered by DC-hot press. High performing n- and p-type half-Heusler compounds with nominal composition of Hf_0.25Zr_0.75NiSn_0.99Sb_0.01 and Nb_0.75Ti_0.25FeSb, respectively, have been provided to us in both dense and powder form by our collaborators at the University of Houston. We consolidate these powders by SPS, refine these powders to improve both particle size …

Verifying The Implementation Of An Anisotropic Grain Boundary Energy Model In Idaho National Lab’S Marmot, John-Michael H. Bradley, Evan D. Hansen, Jarin C. French, Yongfeng Zhang (Mentor)

Idaho Conference on Undergraduate Research

This work aims to verify the correct implementation of an anisotropic grain boundary (GB) energy model for face-centered cubic (FCC) and fluorite materials in Idaho National Laboratory’s phase field fuel performance code MARMOT. The model was recently implemented in MARMOT with the purpose of enabling higher fidelity simulations of UO₂ nuclear fuels. As part of verification, tests were performed to measure the energy dependence on misorientation of high symmetry GBs in an FCC metal (Cu). The energies of the [100], [110], and [111] twist boundaries result as predicted, as do the energies of the [111] symmetric tilt boundaries. However, …

Carbon Fiber As Anode Material For Cathodic Prevention In Cementitious Materials, Emma Qingnan Zhang, Luping Tang, Thomas Zack

International Conference on Durability of Concrete Structures

Cathodic prevention (CPre) technique is a promising method and has been used for the past two decades to prevent steel from corrosion in concrete structures. However, wide application of this technique has been restricted due to high costs of anode materials. In order to lower the cost and further improve this technique, carbon fiber composite anode has been introduced as an alternative anode material with affordable price and other outstanding properties. This paper presents the study of using carbon fiber mesh as anode material for long-term cathodic prevention system and the effect of accelerated current on macro- and microstructure of …

Comparison Study Of Tensile Strength , Ductility, And Fracture Mode Of H11, Arp 2000, And Mp35n Connecting Rod Bolts For Use In High Performance Racing Engines, Megan Mccabe, Samuel Randall

Materials Engineering

Oliver Racing Parts (ORP) has historically purchased connecting rod bolts made of high strength, high cost, nickel-cobalt alloy, MP35N, and a medium strength, low cost, proprietary tool steel called ARP 2000. ORP has recently acquired capabilities to manufacture their own bolts. To determine the quality of their product as it compares to their previous supplier, ORP produced three different types of ⅜” diameter bolts: one set of bolts made of MP35N, and two sets of H11 bolts, designated H11A and H11B for their respective processing. The H11, ARP 2000, and MP35N bolts were tensile tested using a custom designed test …

Selection Of A Flexible Polymer To Protect Dry Carbon Fibers In A Cfrp Wallet Hinge, Evan Dowey, Matthew Johnson

Materials Engineering

Common Fibers, a company founded by Cal Poly alumni, produces carbon fiber wallets. The invention of their built-in fiber-matrix composite hinge reduces the need for extra complexity and added mass that is inherent with using standard metal hinges to join standard composite panels. Replacing the polyurethane tape on the wallet hinge allows for improved protection while maintaining flexibility and other performance properties is critical to the success of such a design. The most important material property in this project is the bond strength between carbon fiber and a variety of flexible resin candidates. The silicone and urethane based elastomer resins …

Predicting Flexural Strength Of Composite Honeycomb Core Sandwich Panels Using Mechanical Models Of Face Sheet Compressive Strength, Nicholas Bruffey, William Shiu

Materials Engineering

The design process at Zodiac Aerospace requires the ability to accurately predict the strength of a composite honeycomb core sandwich panel to adhere to strict FAA regulations. The most common failure mode in long beam composites is in compression. Following ASTM D7249 for a four-point bend test of a long beam flexural test, a mechanical model has been developed that relates the compressive strength of glass fiber face sheets to the flexural strength of the sandwich panel. Zodiac does not currently have data on the compressive strength of the face sheets, so testing was performed to find this property. Asymmetric …

Shear Strength Of Carbon Fiber/Epoxy Hinges Using The V-Notch Rail Shear Test, Calvin Noetzel

Materials Engineering

The mechanical properties of carbon fiber reinforced polymer (CFRP) hinges produced by Common Fibers (Kent, Washington) are a new technology with uncharacterized mechanical properties. Currently, Common Fiber’s hinges are utilized in wallets, but in order to expand the application of the hinges to structural components, complete characterization of the mechanical properties of the hinges is necessary. To address this problem, hinges developed by Common Fibers were tested utilizing the V-Notch rail shear test, ASTM D7078, to determine the shear strength of the hinges. Two layups, [+45/-45/0]_s and [0/+45/-45/0]_s were produced by Common Fibers for the experiment. Hinged and …

Reducing Food And Packaging Waste Through Developing Edible Fruit Based Packaging Prototypes, Melanie Thatcher

Materials Engineering

Packaging is used to contain, preserve, protect, and advertise both manufactured and natural products. In 2013 it was reported that over thirty percent of solid waste in the United States was from packaging. One way to reduce the impact of packaging on the environment is to create a solution that is edible and sourced from a waste or secondary food product that is not currently being utilized. Food-contact packaging made from recycled materials must meet strict U.S. Food and Drug Administration (FDA) regulations to be utilized as raw material for packaging. Fruit pomace is a candidate material since it may …

Investigation Of Outlife Time On The Environmental Durability Of P2-Etched, Adhesively-Bonded Aluminum Alloys Using The Astm Wedge Test, Daniel Gross, Corey Sutton

Materials Engineering

P2 etchant is an environmentally-friendly aluminum etchant which has the potential to replace the Forest Products Laboratory (FPL) etchant as the industry standard. Environmental durability of adhesively-bonded aluminum surfaces etched using a paste version of the P2 etchant were tested using the Boeing-developed wedge test (ASTM D3762 - 03(2010)). This project specifically aimed to examine the relationship between outlife time (the time between etching and adhering) and the ability of bonded aluminum samples to pass the wedge test. Two aluminum alloys, 2024-T3 and 7075-T6, were wedge tested and the etched surfaces examined with an atomic force microscope (AFM) and a …

Improving Surface Roughness Of Optically Telegraphed Composite Laminations, Michael Smith

Materials Engineering

In collaboration with Watson Furniture, this project seeks to identify the cause of surface roughness on composite panels processed into commercial furnishings. The surface roughness was examined and measured using an optical microscope, a scanning electron microscope (SEM), and a profilometer. The SEM and optical microscope provided qualitative data on the surface roughness as well as the film build of each layer. After an initial characterization of the manufactured samples provided by Watson Furniture, additional samples were fabricated for testing using different manufacturing processes than those used by Watson Furniture. These samples were constructed in-house using raw materials provided by …

Life Cycle Assessment Of Paper Versus Electronic Assignment Submission In Cal Poly's Materials Engineering, Patrick Mcdonnal

Materials Engineering

Both hard and soft copy submission of assignments make an impact on the environment to produce the final product in terms of energy consumption and carbon emissions; an investigation was conducted as to which method is less environmentally impactful. Student disposition towards each assignment submission method was also investigated because it is associated with learning efficacy. A survey was conducted in Cal Poly’s Materials Engineering Department to determine the contributing components to the environmental impact of paper and electronic assignments, as well as the students’ disposition towards each of them. Contributing components are man-made products used by a student to …

Life Cycle Assessment And Comparison Of Magnesium Oxide Nanoparticles Prepared By Aqueous And Microwave Synthesis Methods, Jesse Cartland

Materials Engineering

Abstract: Magnesium oxide nanoparticles are being used increasingly as catalysts for organic synthesis, fuel oil additives, and CO₂ adsorbents. There are many ways to produce magnesium oxide nanoparticles, but there is little information available regarding the environmental costs of production. As demand for environmentally friendly materials increases, it is important to understand environmental impact differences between various production methods. This study will compare the differences in embodied energy and global warming potential (GWP) between two synthesis methods: microwave combustion synthesis (microwave synthesis) and oxidation of magnesium hydroxide (aqueous synthesis). The resulting nanoparticles were characterized using scanning electron microscopy (SEM), …

Metals Additive Manufacturing Powder Aging Characterization, Thomas Russell Lovejoy, Nicholas Karl Muetterties, David Takeo Otsu

Mechanical Engineering

The metallic additive manufacturing process known as selective laser melting requires highly spherical, normally distributed powder with diameters in the range of 10 to 50 microns. Previous observations have shown a degradation in powder quality over time, resulting in unwanted characteristics in the final printed parts. 21-6-9 stainless steel powder was used to fabricate test parts, with leftover powder recycled back into the machine. Powder samples and test specimens were characterized to observe changes across build cycles. Few changes were observed in the physical and mechanical properties of the specimens, however, there were indications of chemical changes across cycles. Potential …

Manipulation Of Surface Plasmon Resonance In Metal And Alloy Thin Films Using Dielectric Media, Benjamin Dubray Hall

Graduate Theses - Physics and Optical Engineering

Surface plasmon polaritons are coherent electron oscillations that propagate along an interface between a Drude metal and a dielectric medium. The excitation of polaritons is highly dependent on the dielectric properties of the metal, the thickness of the metal, and the optical properties of the dielectric material. First, plasmonic activity is assessed for several thicknesses of silver and nickel chromium under He-Ne incidence. Relationships between film thickness and metal dielectric function are explored in both cases. To manipulate the plasmonic activity at the silver surfaces, two methods are explored. Silver oxide was grown on the surface of the silver films, …

Vacuum Brazing Of Diamond To Tungsten Carbide, Zhiyong Yin

Graduate Theses & Non-Theses

Diamond tools are increasingly gaining importance as cutting and drilling materials for a wide variety of industrial applications. Polycrystalline diamond (PCD) is the main ultrahard material commercially used in the oil and gas drilling industry. In this study, a reactive brazing process was developed to join polycrystalline diamond (PCD) to WC-13 wt% Co, to form the cutter for fixed-cutter drill bit applications.

Most nonmetals including polycrystalline diamond are not wet by and cannot easily be joined with conventional brazing alloys due to their chemical stability. The experimental approach was first to analyze the effect of adding an active metal (Ti, …

Late Morning Concurrent Sessions: Innovations In Aviation Technologies: Presentation: Relative Material Loss: A Methodology For Assessing Island Airport Steel Marine Bulkheads, Robert Ernsting, Constantine M. Koursaris

Aviation / Aeronautics / Aerospace International Research Conference

A July 2015 report from the Airports Council International – North America (ACI-NA) states “U.S. airports are long overdue for [a] major structural improvement projects. Most U.S. airports are aging, … and because of budgetary restrictions, they’re not aging well.”(Garcia and Clampet, 2015). The average US age is 40 years old with the youngest (Denver International) recently turning 20 years old. As airports continue to age, airport commissioners will struggle to find creative ways to either fund airport replacements or extend the service life of existing airport facilities (commonly referred to as service life extension projects or SLEP). Due to …

Multi-Use Fireline Handtool, Bruce W. Bernard Jr

All Undergraduate Projects

A wildland firefighter is a valuable resource to protecting public lands and managing fuels. The many hand tools used by firefighters aid in their ability to complete any required tasks effectively. Several of the tools available are specially purposed for individually grubbing, scraping, or liming. A small squad of firefighters could become a more effective resource if the tools they carried could perform several of these purposes as one single tool. To improve the effectiveness of an individual on the fireline a multi-use hand tool was designed to include an axe for liming and a heavy duty scraper for grubbing …

Case Studies Of Cavity And External Wall Insulation Retrofitted Under The Irish Home Energy Saving Scheme: Technical Analysis And Occupant Perspectives, Aimee Byrne, Gerard Byrne, Garrett O'Donnell, Anthony Robinson

Articles

The residential sector represents 27% of primary energy consumption in Ireland. This paper examines the case study of the Irish government’s national grant scheme to encourage energy efficiency retrofit in private housing. That is the Home Energy Saving (HES) Scheme, later rebranded the Better Energy: Homes (BEH) Scheme. The methodology involved monitoring several homes immediately before and after retrofit alongside discussions with occupants. The examination focused on specific measures commonly introduced through the HES/BEH programme − cavity and external wall insulation. It has been found that a significant decrease in heat loss through the walls was measured in all cases. …

An Overview Of The Development Of Cement-Based Batteries For The Cathodic Protection Of Embedded Steel In Concrete, Aimee Byrne, Niall Holmes, Brian Norton

Conference papers

This paper presents an overview of the cement-based batteries developed in DIT for use in the cathodic protection of embedded steel in reinforced concrete undergoing chloride-induced corrosion. Cathodic protection delivers an external current (approximately 20mA per m2 of embedded steel) which effectively polarises the internal current generated during corrosion. The batteries developed in DIT comprise of a cement-based electrolyte containing different additives including sand, aggregate, salts, carbon black and plasticiser with protruding anode and cathode metal plates. These batteries produced an initial electrical output of 1.5V and 23mA through a 10 resistor as measured using data acquisition units and a …

Mechanical Testing Of Fused Filament 3-D Printed Components For Distributed Manufacturing, Nagendra Gautam Tanikella

Dissertations, Master's Theses and Master's Reports

Fused filament fabrication (FFF)-based open-source 3-D printers offer the potential of decentralized manufacturing both in developing and developed countries. Unfortunately, a severe lack of data and standards relating to material properties and printed components limit this potential. This thesis first investigates the mechanical properties of a wide-range of FFF materials and provides a database of mechanical strength of the materials tested. The results demonstrate that the tensile strength of a 3-D printed specimen depends largely on the mass of the specimen, which provides a means to estimate the strength of 3-D printed components. Then this information is used to evaluate …