Metallurgy Commons^™

Effect Of Friction Stir Processing On The Tensile And Fatigue Behavior Of A Cast A206 Alloy, R. Kapoor, K. Kandasamy, R. S. Mishra, J. A. Baumann, G. Grant

Materials Science and Engineering Faculty Research & Creative Works

The microstructure of cast Al alloy A206 was modified using friction stir processing (FSP) to eliminate porosity, break down intermetallic particles and refine the grains. The inference from differential scanning calorimetry is that the nugget region of the as-FSP material contained primarily GP zones. Uniaxial tensile tests and bending fatigue tests were carried out at room temperature on A206 alloy in the cast and T4 conditions and after FSP with different heat treatments - as-FSP, FSP and aging, and FSP with solutionizing and aging. These produced varied microstructures with combinations of pores, grain sizes, precipitate types and particle sizes. The …

Investigation Of Astm E 238 Bearing Pin Properties For Various Aerospace Alloys, Trevor J. Lee

Master's Theses

Aircraft are often designed with numbers determined by testing in a lab, rather than by repeatedly building prototypes. These lab tests conform to testing specifications so that the numbers can be compared between manufacturers, suppliers, and lab technicians. One such specification is ASTM specification E238 – 84(08), and it is used to determine important properties of a bearing pin joint like hinges, bolt holes, and rivet joints. The properties determined from this fastener-through-plate method are bearing strength, bearing yield strength, and bearing stiffness.

Adhering to the methods outlined in ASTM E238, a study was performed, looking at the effects that …

A Laboratory Experiment Using Nanoindentation To Demonstrate The Indentation Size Effect, Wendelin Wright, Gang Feng, William D. Nix

Faculty Journal Articles

A laboratory experiment using nanoindentation to demonstrate the indentation size effect is described. This laboratory introduces students to sophisticated instrumentation at low cost and low risk and utilizes recent research in the materials community as its foundation. The motivation, learning objectives, experimental details, data, and data analysis are presented. This experiment is intended for use in an upper-division materials science elective at the university level and has been successfully used in laboratory courses for senior undergraduates and first-year graduate students at Stanford University and Santa Clara University.

Effect Of Inhomogeneous Deformation On Anisotropy Of Az31 Magnesium Sheet, Jidong Kang, David S. Wilkinson, Raja K. Mishra, Wei Yuan, Rajiv S. Mishra

Materials Science and Engineering Faculty Research & Creative Works

Inhomogeneous plastic deformation in AZ31 magnesium sheet has been studied during uniaxial tensile testing using digital image correlation and electron backscatter diffraction techniques. Large strain gradients develop on the sheet surface parallel and perpendicular to the loading direction while very little deformation occurs in the thickness direction. This lack of thinning leads to an abrupt fracture following the development of a premature but extensive diffuse neck but without any localized neck. The strain distribution on the sheet surface evolves nonlinearly with strain, impacting the measured plastic strain ratio, r-value. The results show that r-value should be measured at "points" rather …

Microstructure And Mechanical Properties Of Friction Stir Welded Oxide Dispersion Strengthened Alloy, Jiye Wang, Wei Yuan, Rajiv S. Mishra, Indrajit Charit

Materials Science and Engineering Faculty Research & Creative Works

Effect of friction stir welding (FSW) on microstructure and mechanical properties of oxide dispersion strengthened alloy MA956 was investigated. Fine grained microstructure was developed in the processed region with slight particle coarsening. Tensile behavior of the processed material was compared with that of the as-received material at room temperature. Results indicated that significant grain refinement during FSW compensated for the reduced particle strengthening contribution and enhanced tensile strength by 145 MPa without loss in ductility. Further analysis indicated a good agreement between experimentally measured yield strength and the strength calculated by Pythagorean superimposition of strengthening contribution in FSWed material. © …

Prediction Of The Thermomechanical Behavior Of Particle-Reinforced Metal Matrix Composites, Yi Hua, Linxia Gu

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this paper was to predict the thermomechanical behavior of 2080 aluminum alloy reinforced with SiC particles using the Mori–Tanaka theory combined with the finite element method. The influences of particle volume fraction, stiffness, aspect ratio and orientation were examined in terms of effective Young’s modulus, Poisson’s ratio and coefficient of thermal expansion (CTE) of the composite. The microstructure induced local stress and strain field was obtained through the numerical models of the representative volume element. Results suggested that particle volume fraction had significant impact on the effective Young’s modulus, Poisson’s ratio and CTE of the composite. Stiffer …

On The Effect Of Silicon And Phosphorus During The Precipitation Of Κ-Carbide In Fe-Mn-Al-C Alloys, Laura Bartlett

Doctoral Dissertations

"Implementation of lightweight high manganese and aluminum steels for use in high energy absorbing applications requires a detailed knowledge of how alloying additions and impurities affect age hardening and high strain rate fracture properties. Dynamic fracture toughness is an important design criterion but has not been reported previously in these alloys. In addition, previous studies have shown that silicon and phosphorus increased the strength and aged hardness; however, the mechanism was unknown. This research mainly focuses on the effect of silicon and phosphorus on the precipitation of Κ-carbide and alloy partitioning during aging. Short range ordering, SRO, of Fe-Al-C into …

Grain Size And Texture Effects On Deformation Behavior Of Az31 Magnesium Alloy, W. Yuan, R. S. Mishra

Materials Science and Engineering Faculty Research & Creative Works

Cold rolled AZ31 magnesium alloy sheet was subjected to friction stir processing to generate four average grain sizes ranging from 0.8 to 9.6 μm. the processed material exhibited a strong basal fiber texture with the c-axis tilted about 35-55° towards the processing direction. the grain size and texture dependence of mechanical behavior were evaluated by using tensile testing along two orthogonal directions. Remarkably high ductility of ~65% was achieved in relatively coarse-grained material that fractured without developing necking when tested in the processing direction. the ductility decreased significantly to ~10% for ultrafine grained material as the tensile yield strength increased …

Fabrication Of Solid Solution Tungsten-Rhenium Alloys By High Energy Ball Milling And Spark Plasma Sintering, Cory C. Sparks

Boise State University Theses and Dissertations

Tungsten-rhenium powders of varying compositions were fabricated by spark plasma sintering (SPS). In initial exploration of the parameter space, W-25 at% Re powders were blended and consolidated by SPS at 1500 to 1900°C with sintering dwell times of 0 to 60 minutes. In addition, the influence of milling was investigated. W-25 at% Re powders were high-energy ball milled at 200 to 400 rpm for 5 hours and consolidated at 1700°C with sintering dwell times of 0 to 60 minutes. The sample densities, grain sizes, porosities, contamination level, and hardness values were measured. The intermetallic content, specifically the fraction of σ-phase, …

A Comparative Study On The Corrosion Resistance Of Cerium-Based Conversion Coatings On Az91d And Az31b Magnesium Alloys, C. E. Castano, Surender Maddela, Matthew J. O'Keefe, Y. M. Wang

Materials Science and Engineering Faculty Research & Creative Works

In the present work a comparative study has been carried out on the surface morphology, electrochemical properties and corrosion performance of cerium-Based conversion coatings (CeCCs) on AZ91D and AZ31B magnesium alloys. the as-deposited coatings consisted of a two-layer structure: A continuous Mg/Al oxide transition layer of ∼ 50 nm thick and a CeCC layer of ∼ 400 nm thick. Potentiodynamic polarization and impedance spectroscopy results using a 0.6 wt.% NaCl and 0.6 wt.% (NH₄)₂SO₄ electrolyte showed that cerium-Based conversion coatings enhanced the corrosion resistance of AZ91D and AZ31B magnesium alloys compared to polished uncoated samples. …

Coastal Physical Vulnerability Of Surabaya And Its Surrounding Area To Sea Level Rise, Sayidah Sulma, Eko Kusratmoko, Ratna Saraswati

Makara Journal of Technology

The study for coastal vulnerability to sea level rise was carried out in Surabaya and its surrounding area, it has focused on calculations of the physical vulnerability index were used coastal vulnerability index (CVI) methods. It was standardized by the multi criteria analysis (MCA) approach according to the study area. The score of each physical variable derived from remote sensing satellite data and the results of studies that have been done, such as modeling results and thematic maps, and then integrated into geographic information systems (GIS). Result of this study shows that the coastal areas of Gresik, Surabaya, and Sidoarjo …

The Effect Of Size And Crumb Rubber Composition As A Filler With Compatibilizer Pp-G-Ma In Polypropylene Blends And Sir-20 Compound On Mechanical And Thermal Properties, Erna Frida

Makara Journal of Technology

Having been researched the development of thermoplastic elastomer material of polypropylene and natural rubber SIR- 20 compound with Crumb Rubber as the filler. Reinforced polypropylene with size 60 mesh with 1 mm, and the composition of the Crumb rubber (30, 40, and 50) wt%. Observed mechanical properties are tensile strength, fracture elongation, Young's modulus, tear strength and impact strength. Thermal properties are analyzed by DSC and DTA/TGA. It is acquired that for the size of 60 mesh crumb rubber tensile strength, fracture elongation, Young’s modulus, tear strength and impact strength are bigger than 1mm size. The addition of 60 mesh …

Cdm Potential In Palm Solid Waste Cogeneration As An Alternative Energy In Aceh Province, Mahidin Mahidin, Izarul Machdar, Muhammad Faisal, Muhammad Nizar

Makara Journal of Technology

Empty Fruit Bunch (EFB) as a solid waste in Crude Palm Oil (CPO) industry does not utilized yet as an alternative energy source to generate electricity. It is well known that use of solid wate (biomass) as an energy source is part of the Clean Development Mechanism (CDM) scheme due to direct reduction of Green House Gases (GHGs) emission and provide a direct contribution to sustainable development. Utilization of EFB as a source of energy is very potential to be implemented in Aceh since this province has 25 CPO Mills at the moment which actively produce about 870,000 ton EFB …

Small Scale Experiment: Thermal Performance Comparison Between Fiber-Cement Roof And Photovoltaic Roof In Malang, Indonesia, Nurhamdoko Bonifacius, Sri Nastiti Nugrahani Ekasiwi

Makara Journal of Technology

Irradiation on the surface of photovoltaic module heats up the photovoltaic module itself and the room underneath the roof of integrated photovoltaic building in the tropics area. Room heating reduces thermal condition and photovoltaic module surface heating reduces its performance in generating electricity. This paper discusses an experiment of measuring the surface temperature of photovoltaic modules and fiber-cement roof surface as a comparison. This experiment also measures the impact of rising temperatures in each space underneath. It used small-scale mock-ups exposed to direct sunlight. The result of the experiment shows that photovoltaic roof surface temperature is lower than fiber-cement roof …

Benchmark For Country-Level Earthquake Strong-Motion Instrumentation Program, Widjojo Adi Prakoso, I Nyoman Sukanta

Makara Journal of Technology

An empirical study to develop benchmark models at country-level to assess the suggested number of earthquake strongmotion stations based on a framework encompassing geographic, demographic, and socio-economic parameters is reported. The models are to provide a working estimate of the required number of stations for improving the strongmotion instrumentation program of Indonesia. National earthquake strong-motion networks of New Zealand, Japan, Taiwan, Iran, Turkey, and Italy were used as the references. The parameter proposed is the number of stations in land area of 1,000 km2, and three models based on the exponential regression analysis are presented as functions of population density, …

Worst Case Of Relative Disturbance Gain Array For Uncertain Distillation System, Rudy Agustriyanto, Jie Zhang

Makara Journal of Technology

This article discusses the constrained nonlinear optimization formulation for calculating the worst case of lower and upper bounds of relative disturbance gain array (RDGA) for uncertain process models. The proposed approach seeks the minimum and maximum values of the relative disturbance gains subject to the constraints in which the process and disturbance gains are within their uncertainty ranges. RDGA ranges are useful for control structure determination and the related robustness, as they provide information regarding the sensitivity to gain uncertainties. The proposed method is demonstrated by ternary distillation column case study. Closed loop simulation results support the analysis based on …

Biodiesel Production From Waste Cooking Oil Using Hydrodinamic Cavitation, Muhammad Dani Supardan, Satriana Satriana, Mahlinda Mahlinda

Makara Journal of Technology

The aim of this research was to study biodiesel production from low cost feedstock of waste cooking oil (WCO) using hydrodynamic cavitation apparatus. A two-step processes esterification process and transesterification process using hydrodynamic cavitation for the production of biodiesel from WCO is presented. The first step is acid-catalyzed esterification process for reducing free fatty acid (FFA) content of WCO and followed by base-catalyzed transesterification process for converting WCO to biodiesel as the second step. The result of esterification process with methanol to oil molar ratio of 5 and temperature of 60 oC showed that the initial acid value of WCO …

Knowledge Dictionary For Information Extraction On The Arabic Text Data, Wahyu Syaifullah Jauharis Saputra, Agus Zainal Arifin, Anny Yuniarti

Makara Journal of Technology

Information extraction is an early stage of a process of textual data analysis. Information extraction is required to get information from textual data that can be used for process analysis, such as classification and categorization. A textual data is strongly influenced by the language. Arabic is gaining a significant attention in many studies because Arabic language is very different from others, and in contrast to other languages, tools and research on the Arabic language is still lacking. The information extracted using the knowledge dictionary is a concept of expression. A knowledge dictionary is usually constructed manually by an expert and …

Effects Of Deposition Parameters And Oxygen Addition On Properties Of Sputtered Indium Tin Oxide Films, Badrul Munir, Rachmat Adhi Wibowo, Kim Kyoo Ho

Makara Journal of Technology

Indium tin oxide (ITO) films were sputtered on corning glass substrate. Oxygen admixture and sputtering deposition parameters were optimized to obtain the highest transparency as well as lowest resistivity. Structural, electrical and optical properties of the films were then examined. Increasing deposition rate and film thickness changed the crystallographic orientation from (222) to (400) and (440), as well as higher surface roughness. It was necessary to apply substrate heating during reposition to get films with better crystallinity. The lowest resistivity of 5.36 x 10-4 Ω•cm was obtained at 750 nm film thickness. The films’ resistivity was increased by addition of …

The Effect Of Rubber Mixing Process On The Curing Characteristics Of Natural Rubber, Abu Hasan, Rochmadi Rochmadi, Hary Sulistyo, Suharto Honggokusumo

Makara Journal of Technology

This research is aimed at studying the relationship between rubber mixing processes and curing characteristics of natural rubber. The curing characteristic analysis was carried out through a natural rubber formula having been masticated and mixed, followed by curing. As many as four mastication methods were finely applied; each respected four sequences of rubber mixing process. In the first method, rubber was masticated for 5 minutes and then rubber chemicals and carbon black N 330 were simultaneously added. In the second and the third methods, rubber was masticated for 1 minute and then carbon blacks and rubber chemicals were also simultaneously …