Metallurgy Commons^™

Study Thermodynamics Of The Magnetite Sulfidation In Copper Smelting Processes, A S. Khasanov, Q T. Ochildiyev, B T. Berdiyarov, Sh T. Khojiev, S T. Matkarimov

Technical science and innovation

The article discusses the problem of reducing the amount of magnetite in the impregnation of copper in the slag generated after the conversion process in copper production in the furnace to reduce slag. Accordingly, a method of lowering magnetite by sulfidation has been proposed, using elemental sulfur as a local and relatively inexpensive sulfiding-reducing agent. The mechanism of chemical phenomena occurring in the interaction regions of magnetite and elemental sulfur has been developed. Based on the mechanism of chemical reactions produced, each chemical reaction that occurs in the process is analysed from a thermodynamic point of view. According to the …

Effect Of Dispersions Of Al2o3 On The Physical And Mechanical Properties Of Pure Copper And Copper-Nickel Alloy, Samah El-Khatib, A. H. Elsayed, A. Y. Shash, A. El-Habak

Future Engineering Journal

This paper illustrates the mechanical and physical properties of pure Cu and Cu-Ni (50-50 wt. %) alloy mixed with Al₂O₃ (1-4 wt. %) as micro-particles reinforcement materials. The attained composite alloy specimens' characteristics were estimated such as microstructure, relative density, electrical and thermal conductivity, hardness, and compression yield stress properties to adjust the suitable optimum percentage of reinforcing material which has the best physical and mechanical properties with different main matrix materials whether pure Cu powder or Cu-Ni mechanical alloy. The micron-sized Al₂O₃ was added to enhance the mechanical and physical properties of the …

Analysis Of The Cyclic Behavior And Fatigue Damage Of Low Alloy Steels, Zahra Salemi Najafabadi

Dissertations

Fatigue is the most common type of failure in many structures and components subjected to cyclic loading. Surface effects in fatigued materials are of particular importance, since in most cases the surface is the preferred site of fatigue crack initiation. Microcracks originate at the metal surface due to stress concentration introduced by macro notches and micro defects in the surface layers. The microcrack initiation and propagation are controlled by the localized plastic deformation in the surface layers especially in the initial stage of fatigue failure process. Therefore, the knowledge regarding the cyclically induced changes in deformation resistance at the metal …

Analysis Of Novel Corrosion Resistant Maraging Steels For Use In Additive Manufacturing, Bradley Michael Samuel, James Knowlton Smith

Materials Engineering

Stainless maraging steel has been proven to be an industry standard material for plastic injection molds. Its high hardness and corrosion resistance extend the lifetime of the tool. This alloy system is also well-suited to additive manufacturing, which can be utilized to form internal cooling channels, further increasing tool life. Using Rapid Alloy Development (RAD) Oerilkon METCO is developing a new composition of stainless maraging tool steel that has high hardness/strength, is corrosion resistant, and has additive-capable melting and solidification properties. This study tests the hardness and corrosion resistance of the new RAD alloys against the current market competitor Corrax …

Non-Destructive Material Analysis Of Metals And Composites Via Thermography, Jonathan R. Doubt, James L. Chapman

Materials Engineering

The Naval Surface Warfare Center, Port Hueneme Division, is interested in the development of non-destructive damage assessment of shipboard materials via drones at distance. Long Pulsed Thermography (LPT), a method of non-destructive evaluation, was investigated as a possible method for detecting damage in metals (5005h24 Al alloy and 1008 carbon steel) and composites (aramid fiber honeycomb sandwich structure) at distances from 0.5 m to 3.0 m. LPT was conducted using two 1000 W can lights to heat the samples, and a FLIR E8-XT thermal camera. The images were then analyzed using ImageJ software to determine if damage could be detected …

Effect Of Oxygen Equivalence On The Strength And Toughness Of Ti-6al-4v Forgings, Kira Baylor, Clarissa Drouillard

Materials Engineering

Tensile testing and fracture toughness testing were conducted to establish a numerical relationship between interstitial content and performance in forged Ti-6Al-4V. The value of oxygen equivalence was used to represent the interstitial content by combining the weight percent of oxygen, carbon, and nitrogen. The correlation between oxygen equivalence and mechanical properties can be used to accurately predict the performance of forged parts. Samples of forged parts with varying levels of interstitial content were subjected to a recrystallization anneal at 75 F below the beta transus temperature to decrease microstructure variability across parts with a second anneal at 1300 F to …

In-Situ Defect Detection Using Acoustic Vibration Monitoring For Additive Manufacturing Processes, Ali Harake

Master's Theses

The world of additive manufacturing revolves around speed and repeatability. Inherently, the process of 3D printing is plagued with variability that fluctuates with every material and parameter modification. Without proper qualification standards, processes can never become stable enough to produce parts that may be used in aerospace, medical, and construction industries. These industries rely on high quality metrics in order to protect the lives of those who may benefit from them. To establish trust in a process, all points of variation must be controlled and accounted for every part produced. In instances where even the best process controls are enacted, …

Tini-Based Bi-Metallic Shape-Memory Alloy By Laser-Directed Energy Deposition, Yitao Chen, Cesar Ortiz Rios, Braden Mclain, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this study, laser-directed energy deposition was applied to build a Ti-rich ternary Ti-Ni-Cu shape-memory alloy onto a TiNi shape-memory alloy substrate to realize the joining of the multifunctional bi-metallic shape-memory alloy structure. The cost-effective Ti, Ni, and Cu elemental powder blend was used for raw materials. Various material characterization approaches were applied to reveal different material properties in two sections. The as-fabricated Ti-Ni-Cu alloy microstructure has the TiNi phase as the matrix with Ti₂Ni secondary precipitates. The hardness shows no high values indicating that the major phase is not hard intermetallics. A bonding strength of 569.1 MPa …

Characterization Of Hydrogen Embrittlement Sensitivity In High Hardness Steels, David Ahlen Salley

Theses and Dissertations

High hardness steels can be affected by delayed brittle cracking often attributed to hydrogen embrittlement. Improved resistance to hydrogen embrittlement would be beneficial to many industries including military, automotive, and high-rise construction. While other prevention methods include coating, trapping, and barriers, design efforts in this study were focused on improving intrinsic properties to be more resistant to hydrogen embrittlement. Four alloys targeting 477 – 534 HB were designed and produced in-house and compared against a commercial grade 500 HB alloy. Charpy V-notch (CVN) impact toughness and tensile specimens were made according to ASTM E23 and ASTM E8 to characterize mechanical …

Properties Of 25cr7ni Stainless Steel Fabricated Through Laser-Powder Bed Fusion., Arulselvan Arumugham Akilan

Electronic Theses and Dissertations

Stainless steel is a low carbon high alloyed system with higher concentrations of Cr& Ni, which impart high corrosion resistance to them. Alloys with approximately 25% Cr & 7% Ni in their chemical composition are commercially referred to as ‘Super Duplex Stainless Steel’. They have a unique phase composition of approximately 50% ferrite & 50% austenite, yielding a robust combination of high mechanical strength & corrosion resistance. They find extensive interest & application in the fields which demand a longer service life under intense mechanical / corrosive environment such as offshore oil rigs & pipelines in nuclear power plants. Traditional …

Enhancement Of Biogas Production Through Solid-State Anaerobic Co-Digestion Of Food Waste And Corn Cobs, Lukhi Mulia Shitophyta, Anisa Salsabila, Firanita Angraini Putri, Siti Jamilatun

Makara Journal of Technology

Although biogas has been primarily produced through liquid anaerobic digestion, this method leads to the floating and stratification of fibers and non-homogeneous mixing, which can reduce the biogas yield. Alternatively, biogas can be produced by the solid-state anaerobic digestion (SS-AD) of organic material with a high solid content, such as corn cobs. We investigated the co-digestion of food waste and corn cobs as a biomass feedstock for SS-AD in biogas production. We measured the effects of the total solid (TS) content, percentage of food waste, and reduction in volatile solids (VS), from which we determined its appropriate kinetic model. We …

Control Strategy For Solar Energy-Saving Lamps For Optimized Energy Utilization And Sustainability Of Operation Durability: Indonesia Case, Burhanuddin Halimi, Agus Purwadi, Nana Heryana

Makara Journal of Technology

To solve the electrification ratio issue, the Indonesian government has promoted the use of solar energy-saving lamps. This study proposes a control strategy that adopts current reference time-based profiling for solar energy-saving lamps. For optimal energy consumption, the current reference profile is determined according to users’ daily energy requirements. From the aspect of user comfort, a gradual step reference profile is also introduced to provide a subtle change in lighting intensity level. The proposed control strategy can minimize energy consumption and optimize the operation durability of the system. The concept is verified by simulating four scenarios, the results of which …

Metal Complexes Of Redox Active Ligands, Alexandra Chaparro, Parker Keller

Chemistry & Biochemistry Student Scholarship

Alexandra Chaparro ’22, Major: Biochemistry

Parker Keller ’24, Major: Chemistry

Mentor: Dr. Maria Carroll, Chemistry and Biochemistry

Our research focuses on synthesizing and studying the properties of metal complexes that contain redox active ligands. Ligands are molecules or ions that can bind to a metal ion, and this particular class of ligands is interesting because they can either accept or lose electrons. We synthesized zinc complexes, in order to measure the reduction potentials of the ligands, which provide information about the ease with which they accept electrons. We then synthesized iron complexes and determined their structures. These complexes are potentially …

Effect Of Micro-Structural Dispersity Of Simo Ductile Iron On High Temperature Performance During Static Oxidation, Semen Naumovich Lekakh, Asebi Bofah, Larry A. Godlewski, Mei Li

Materials Science and Engineering Faculty Research & Creative Works

High silicon and molybdenum (SiMo) ductile iron is commonly used for car exhaust systems, and its micro-structural dispersity depends on intrinsic parameters, which include alloy composition and inoculation efficiency, as well as extrinsic factors, such as casting wall thickness and molding material, which define cooling rate during solidification. Micro-structural dispersity is referred to as the degree of heterogeneity of sizes of structural constituencies within the microstructure. A variation in the micro-structural dispersity could impact the high temperature performance of SiMo ductile iron during static oxidation and transient thermo-mechanical loading conditions. In this study, static high temperature tests were performed on …

Effects Of Carrier, Leveller, And Booster Concentrations On Zinc Plating From Alkaline Zincate Baths, Abdul Jalil Mohammed, Michael S. Moats

Materials Science and Engineering Faculty Research & Creative Works

Organic additives are required for alkaline zincate plating baths to obtain an acceptable coating on steel for corrosion protection. The effects and possible interactions of three commercial additives (Eldiem Carrier, Eldiem Booster, and Bright Enhancer 2x on zinc electrodeposition from a high-concentration alkaline zincate bath were investigated. Visually acceptable deposits were produced within the current density range of 130 to 430 A m^-2 for most additive conditions examined. Over concentration ranges examined, decreasing the booster concentration led to brighter zinc deposits, and an interaction between the carrier and the booster was detected. The additives fostered the formation of compact …

Synthesis And Stabilization Of Gold Nanoparticles From Chloride And Cyanide Systems, Kathryn Ariela Bozer

Graduate Theses & Non-Theses

Generating gold nanoparticles (AuNPs) from gold chloride solution by precipitating with compounds can be difficult due to the potentially required high temperatures. Tin chloride can be used to overcome this dilemma. The process that is known to make Purple of Cassius is a method where gold chloride and tin chloride solutions are mixed to form AuNPs and tin oxide precipitate. However, it is modified by adding hydrazine to resolubilize the tin oxide and provide a more stable solution for the AuNPs. A three-factor central composite experimentally designed model was created using Design Expert incorporating pH, temperature, and gold concentration as …

Control Of High-Temperature Static And Transient Thermomechanical Behavior Of Simo Ductile Iron By Al Alloying, Semen Naumovich Lekakh, Catherine E. Johnson, L. Godlewski, Mei Li

Materials Science and Engineering Faculty Research & Creative Works

Silicon and molybdenum (SiMo) ductile iron is commonly used for exhaust manifolds because these components experience thermal cycling in oxidizing environment, which requires resistance to fatigue during transient thermomechanical loads. Previous studies have demonstrated that alloying elements, such as Al, to SiMo ductile iron reduces the amount of surface degradation during static high-temperature exposure. However, deterioration of sphericity of the graphite nodules and a decrease in ductility could affect the tendency of cracking during thermal cycling. In this article, the effect of Al alloying on static and transient thermomechanical behavior of SiMo ductile iron was investigated to optimize the amount …

Processing-Microstructure-Property Correlation For 316l Stainless Steel Manufactured By Laser Powder Bed Fusion, Nathalia Diaz Vallejo

Electronic Theses and Dissertations, 2020-2023

The microstructural development of 316L stainless steel (316L SS) was investigated over a wide range of systematically varied laser powder bed fusion (LPBF) parameters, such as laser power, laser scan speed, hatch distance, and volumetric energy density. The use of volumetric energy density between 46 and 127 J/mm3 produced samples with relative density above 99.8% demonstrating that even in the optimized range of processing parameters the pores are unavoidable. Shifting from this range through a variation of laser scan speed produced two types of flaws, lack of fusion (LoF) and keyhole (KH) porosity leading to a decrease in the relative …

Cold-Formed Steel Strength Predictions For Torsion, Yu Xia, Robert S. Glauz, Benjamin W. Schafer, Michael Seek, Hannah B. Blum

Engineering Technology Faculty Publications

Locally slender open cross-section members are susceptible to significant twisting and high warping torsion stresses. Torsion considerations are complicated by whether it is derived as a first-order effect from loading or a second-order effect from instability. Previous direct torsion experiments on lipped channels have shown significant inelastic reserve in limited cases. The current design for combined bending and torsion interaction has some limitations, including only considering the first yield in torsion and ignoring the cross-section slenderness in torsion. A parametric study is conducted to predict the torsion capacity in locally slender cross-sections. Shell finite element models of lipped Cee and …

Exploring The Effects Of Chip Flexibility On The Behavior Of Standing Seam Diaphragms To Brace Cold Formed Steel Purlins, Michael W. Seek

Engineering Technology Faculty Publications

Cold-formed steel C- and Z-shaped purlins in standing seam roof systems rely on the diaphragm action provided by the panels to restrain lateral movements and thus increase the load carrying capacity the purlins. The clip connection between the purlin and the panel has inherent and sometimes intentional flexibility designed to accommodate thermal deformations. The lateral deformation behavior of standing seam systems supported by Zees is highly nonlinear and this behavior is not well understood. The flexibility has major implications on the transfer of diaphragm forces throughout these systems and simplified models often grossly overpredict the demands on the diaphragm and …