Metallurgy Commons^™

A Guide To Fifty Years Of Research At Montana Tech: Part 1-The Treatment Of Arsenic, Selenium, Thallium, Metal Bearing Solutions And Waste Solids, Larry G. Twidwell

Metallurgy

ABSTRACT and FORWARD

The removal of arsenic, selenium, and metal species from hydrometallurgical solutions and wastewaters has been and continues to be an important research topic. This presentation includes a discussion of the research conducted at Montana Tech in the Department of Metallurgical and Materials Engineering during the past fifty years. The discussion is focused on removal of arsenic by co-precipitation with Fe(III) and Fe(II), co-precipitation with Fe(III) and Al(III), reduction using elemental iron; the removal of selenium by elemental iron and catalysed iron; and the removal of cadmium, copper, nickel, zinc by co-precipitation with Fe(III) and Al(III).

This presentation …

Effects Of Tempering Temperature On Gas Turbine Fan Cases, Seth Utter

Honors Scholar Theses

The project aimed to investigate the effects of tempering temperature on metals used for gas turbine engine fan cases as a major relevant concern is containing blades in during blade-out events. There are three ways to accomplish this: using a thicker metal, incorporating different materials into the case, or heat treating the metal. This project focused on the third solution: reviewing the impact toughness and hardness of fractured samples and their equivalent ductile-to-brittle transition shear faces. Given its availability, 1045 steel, as opposed to aerospace grade metals, was used for in-house testing. The data obtained from these experiments were then …

Mechanical Characterization Of Additively Manufactured Alloys Compared To Their Wrought Counterparts, Laith A. Alqawasmi

Mechanical Engineering ETDs

Additive manufacturing is a method of manufacturing based on building parts layer by layer, allowing for more control over shape of the product, therefore reducing machining costs, reducing material waste, faster production times and the ability to build complex engineering design that other manufacturing technologies won’t be able to produce. This research is on the tensile and indentation testing (following ASME standards) of 3D printed Ti-6Al-4V and Inconel 718 built by powder-based direct energy deposition technology. Ti-6Al-4V is an attractive material for the aerospace and aviation industry, and Inconel 718, a nickel-chromium based superalloy, is an attractive material for usage …

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent studies on precipitation-hardened high-entropy alloys (HEAs) demonstrate their high strength and thermal stability, making them promising materials for high-temperature structural applications such as nuclear reactors. However, many existing HEAs contain cobalt (Co), which is unsuitable for nuclear applications because of the long-term activation issue of Co. Co is also expensive and considered a critical material for other applications. Therefore, it is desired to exclude Co from the composition. a Co-free (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8 HEA was developed and studied in this work. in contrast to previous Co-free HEAs, this alloy is close to Equi atomic in its composition and promises a more …

Timeline - History Of The Metallurgy / Mineral Processing Programs (1900-2022), Jerome Downey, Larry G. Twidwell

Metallurgy

No abstract provided.

History Of The Metallurgy / Mineral Processing Programs (1900-2022), Jerome Downey, Larry G. Twidwell

Metallurgy

No abstract provided.

Treatment Of Arsenic-Bearing Minerals And Fixation Of Recovered Arsenic Products: An Updated Review, Larry G. Twidwell

Metallurgy

Mineral processing and extractive metallurgical operations have created and are creating appreciable arsenic bearing wastewater and waste solid products that have to be handled, treated for recycle, or treated for environmentally safe disposal. At present there are intense research and operational activities being conducted to provide the best viable processing procedures to ensure that the mineral processing and extractive metallurgical industries are profitable and environmentally secure. The focus of this presentation is on the element arsenic, even though many other deleterious elements may also be present in ores and concentrates. Numerous base metal resources contain arsenic bearing minerals, especially resources …

Physics-Based Crystal Plasticity Model For Predicting Microstructure Evolution And Dislocation Densities, Juyoung Jeong

LSU Doctoral Dissertations

This work presents three different studies investigating plastic deformation mechanisms in metals and alloys using crystal plasticity finite element (CPFE) modeling. The first study presents a new nonlocal crystal plasticity model for face-centered cubic single crystals under heterogeneous inelastic deformation. The model incorporates generalized constitutive relations that incorporate the thermally activated and drag mechanisms to cover different kinetics of viscoplastic flow in metals and describes the plastic flow and yielding of single-crystals using dislocation densities. The model is compared to micropillar compression experiments for copper single crystals and clarifies the complex microstructural evolution of dislocation densities in metals. The second …

Oh, My Darling Clementine: A Detailed History And Data Repository Of The Los Alamos Plutonium Fast Reactor, Hannah K. Patenaude, Franz J. Freibert

College of Sciences Graduate Student Research

The Los Alamos Plutonium Fast Reactor, Clementine, provided the first fast neutron spectrum using a metallic plutonium fuel system and liquid mercury coolant. Clementine is often mentioned in the history of fast, metal-fueled, or metal-cooled designs, with little public information regarding the specifications or timeline. This paper contains a synopsis of each report regarding the development, operation, experimental results, failures, and subsequent disassembly of Clementine to explore this unique reactor within the context of modern advanced reactor development.

Atomistic Simulation Studies Of Thin Film Growth And Plastic Deformation In Metals And Metal/Ceramic Nanostructures, Reza Namakian

LSU Doctoral Dissertations

Despite the significant improvements in manufacturing and synthesis processes of metals and ceramics in the past decades, there are still areas in which the procedure is still frequently more of an art or skill rather than a science. Therefore, systematic and combined experimental and computational studies are required to facilitate the development of techniques that offer thorough understanding of the events taking place during manufacturing and synthesis processes. With regard to these issues, it is paramount to address microscale characterizations and atomic scale understanding of the events during fabrication processes. One of the focuses of this study is unraveling fundamental …

The Effect Of Graphite And Activated Carbon As Dispersed Particle In Base Fluid As Quench Medium On The Hardness Of S45c Carbon Steel, Wahyuaji Narottama Putra, Danika Aprilia Somadinata, Ghiska Ramahdita

Journal of Materials Exploration and Findings

Adding a solid particle dispersion into a base fluid could increase its thermal conductivity, hence increasing the heat transfer characteristics. One example of this thermally enhanced fluid is in heat treatment industry as quench medium. By controlling the amount of the dispersed particle, the cooling rate of the quench medium can be altered, and could affect steel hardness after heat treatment. In this research, the dispersed particle used was commercially available graphite and activated carbon particle. As for the base fluid, distilled water and common engine oil were compared. The concentration of the dispersed particle was 0.1, 0.3, 0.5 weight …

Effect Of Austenization And Repeated Quenching On The Microstructures And Mechanical Properties Of Wear-Resistant Steel, Yanuar Nugraha, Myrna Ariati Mochtar

Journal of Materials Exploration and Findings

This study was focused on determining the effect of repeated austenitization and quenching on mechanical properties and microstructure. The experiment was carried out in a rolled quencher facility with a heat treatment process of one to two times, with parameters of an austenizing temperature of 9500C and quenching at a temperature of 8500C with pressurized water media. Testing of specimens, including microstructure observations and hardness testing. The repeated heat treatment process showed an increase in hardness of 0.79% on one-time repeated heat treatment and 1.65% on two repeated heat treatments. This occurs due to the presence accompanied by refinement of …

Functionalization Of 1d And 2d Nanostructures And Their Applications, Yuen Yee Li Sip

Graduate Thesis and Dissertation 2023-2024

Material discovery and development has been playing a significant role in shaping human civilizations, by studying and improving materials for appealing observations to aid in our survival as well as to satisfy our curiosity. From the common earthly materials that give us strong building structures and hunting weapons to the Silicon Age that contributes to the creation of modern electronics and computers, the development of novel and enhanced materials continues to grow. Recently, a new field has emerged that is rapidly expanding the engineering circle; these are called nanomaterials. By shrinking bulk materials into structures with nanoscale dimensions, there is …

Laser Powder Bed Fusion Of Bimetallic Structures, Asif Mahmud

Graduate Thesis and Dissertation 2023-2024

Laser powder bed fusion (LPBF) is a popular additive manufacturing (AM) technique that has demonstrated the capability to produce sophisticated engineering components. This work reports the crack-free fabrication of an SS316L/IN718 bimetallic structure via LPBF, along with compositional redistribution, phase transformations and microstructural development, and nanohardness variations. Constituent intermixing after LPBF was quantitatively estimated using thermo-kinetic coefficients of mass transport and compared with the diffusivity of Ni in the austenitic Fe-Ni system. The intermixing of primary solvents (Ni and Fe) in SS316L/IN718 bimetallic structures was observed for an intermixing zone of approximately 800 µm, and their intermixing coefficient was estimated …

Advancing Aluminum Casting Optimization With Real-Time Temperature And Gap Measurements Using Optical Fiber Sensors At The Metal-Mold Interface, Bohong Zhang, Abhishek Prakash Hungund, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Muhammad Roman, Ronald J. O'Malley, Laura Bartlett, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Accurate measurement of interfacial heat transfer during casting solidification is crucial for optimizing metal solidification processes. The gap between the mold wall and the casting surface plays a significant role in heat transfer and cooling rates. In this study, two innovative fiber-optic sensors are employed to measure real-time mold gaps and thermal profiles during the solidification of A356 aluminum in a permanent mold casting. The experimental setup consists of a specially designed mold system made of unheated, uncoated tool steel, which facilitates easy installation of the fiber-optic sensors. An Extrinsic Fabry-Perot interferometric (EFPI) sensor is utilized to monitor the evolving …

Microstructure Evolution And Austenitic Grain Refinement Of Ti-Modified High Mn Steels During Solution Annealing Heat Treatment, Abhinav Karanam, Arnab Sarkar, Erik Nenzen, Viraj Ashok Athavale, Mark Watson, Laura Nicole Bartlett, Lukas Bichler

Materials Science and Engineering Faculty Research & Creative Works

Austenitic high manganese (Mn) steels are often used in harsh environments due to their high toughness and wear resistance. Heat treatments are performed to engineer the microstructure of the steels and optimize their performance for the desired service conditions. This study investigated the effect of titanium (Ti) and heat treatment on the microstructure of cast high Mn steel (HMS) alloys. The results reveal that Ti addition contributed to grain refinement in the as cast and heat-treated conditions. In-situ observation of microstructure evolution up to 1125 °C confirmed the stability of precipitated TiC particles, while revealing a new mechanism of grain …

Machine Learning Strategies For Potential Development In High-Entropy Driven Nickel-Based Superalloys, Marium Mostafiz Mou

Graduate Theses/Dissertations

In this study, I developed Deep Learning interatomic potentials to model a multi-phase and multi-component system of Ni-based Superalloys. The system has up to three major phase constituents, namely Gamma, Gamma Prime, and Transition-metal rich Carbide. I utilized invariant scalar-based and/or equivariant, tensor-based neural network (NN) approach as implemented in DEEPMD, NEQUIP/ALLEGRO codes, respectively, and Moment Tensor Potential (MTP). For the training and validation sets, I employed the ab-initio molecular dynamics (AIMD) trajectory results and ground state DFT calculations, including the energy, force, and virial database from highly diverse compositions, temperatures, and pressures following a “High Entropy Strategy.” The Deep …

Cascaded Sapphire Fiber Bragg Gratings Inscribed By Femtosecond Laser For Molten Steel Studies, Dinesh Reddy Alla, Deva Prasad Neelakandan, Farhan Mumtaz, Rex E. Gerald, Laura Bartlett, Ronald J. O'Malley, Jeffrey D. Smith, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

This research reports a distributed fiber optic high-temperature sensing system tailored for applications in the steel industry and various other sectors. Recent advancements in optical sensor technology have led to the exploration of sapphire crystal fibers as a solution for sensing in harsh environments. Utilizing a femtosecond (fs) laser, cascaded fiber Bragg gratings (FBGs) were meticulously fabricated within a multimode sapphire optical fiber. These FBGs endowed the system with distributed sensing capabilities and underwent rigorous testing under extreme temperatures, reaching up to 1,800 °C. The study delves into the investigation of the FBG reflection spectrum, facilitated by the development of …

Cold-Formed Steel Strength Predictions For Combined Bending And Torsion, Yu Xia, Robert S. Glauz, Benjamin W. Schafer, Michael Seek, Hannah B. Blum

Engineering Technology Faculty Publications

Locally slender cross-section members, such as cold-formed steel Cee and Zee sections, are susceptible to significant twisting and high warping torsion stresses. Torsion considerations are complicated by whether it is derived as a first-order effect from loading or a second-order effect from instability. The current design for combined bending and torsion interaction has some limitations, including only considering the first yield in torsion and ignoring the cross-section slenderness in torsion. Previous work has derived a simple uniform equation to predict the bimoment capacity and two bimoment strength curves for local and distortional buckling under torsion only. This work is extended …

Residual Stress Distribution, Distortion, And Crack Initiation In Conventional And Intensive Quench Practices, Kingsley Tochukwu Amatanweze, Mario F. Buchely, Viraj Ashok Athavale, Laura Bartlett, Ronald J. O'Malley, Toshi Suzuki

Materials Science and Engineering Faculty Research & Creative Works

This study evaluates the effect of two different quench practices on distortion, sensitivity to quench cracking, development and distribution of residual stress, microstructural uniformity, and hardenability of standardized test castings. Navy C-rings made of AISI 4340 were quenched in this experiment. Some rings were quenched in a conventional draft tube immersion quench bath, and others were quenched in an intensive quench spray system to compare with the results from the conventional immersion quench bath. The rings were measured with a coordinate measuring machine, for distortion and flatness, before and after quenching. Hardness profiles of the quenched rings showed through hardness …