Aerospace Engineering Commons^™

Improving The Tensile Mechanical Properties Of Direct Energy Deposited (Ded) Inconel 718 Aircraft Components Using A Standard Heat Treatment, Spencer Vincent Flynn

Materials Engineering

This project aimed to improve the mechanical properties of as-printed additively manufactured Inconel 718 samples using a heat treatment usually used for cast and wrought Inconel 718. The mechanical properties sought to be optimized were yield strength, ultimate tensile strength, elongation, and reduction in area. The property goals were to match or exceed those of cast and heat treated Inconel 718. Wire-fed electron beam direct energy deposition (DED) was used to manufacture the samples, which were then heat treated using the AMS 5663 standard in an inert atmosphere. The samples were then tested in tension to obtain data on their …

Morphology And Hemodynamics Of Cerebral Arteries And Aneurysms In A Rare Pair Of Monozygotic Twins, Hang Yi, Zifeng Yang, Luke C. Bramlage, Bryan R. Ludwig

Mechanical and Materials Engineering Faculty Publications

In this preliminary study, the underlying pathophysiology mechanisms of cerebral aneurysms (CAs) in monozygotic twins (MTs) were investigated via a rare pair of MTs (twin A and twin B) involving four reconstructed arterial models using preclinical information. First, dimensions and configurated outlines of three-perspective geometries were compared. Adopting an in-vitro validated numerical CA model, hemodynamic characteristics were investigated in the MTs, respectively. Despite expected genetic similarities, morphological comparisons show that configurations of cerebral arteries exhibit significant differences between the twins. The ICA size of twin A is larger than that in twin B (2.23~25.86%), varying with specific locations, attributing to …

Cooled Liquid Rocket Thrust Chamber, Benjamin Gibson, Kealan Frederick Harris, Ryan Frank Schackel, Bjorn Thorsen

Mechanical Engineering

Cooling may affect the thrust output of a small-scale rocket. Little research is published about small-scale rocket performance. We hypothesize the thrust produced varies as the amount of cooling varies. To facilitate assessing this hypothesis, we have designed and built a liquid rocket engine rated for at approximately 25 lb_f of thrust. Our objective was to build in parallel with Cal Poly Space Systems, who built a rocket engine with similar specifications except without cooling. Our challenge is to integrate film cooling, so that the effects of cooling may be compared to Cal Poly Space System’s engine which has …

Identifying Adhesion Characteristics Of Metal-Polymer Interfaces: Recent Advances In The Case Of Electroplated Acrylonitrile Butadiene Styrene, Arief Yudhanto, Xiaole Li, Ran Tao, Ruslan Melentiev, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Applying thin metallic coating layers on the surface of polymeric parts or structures (metallization) that is generally performed via electroplating process aims to improve both mechanical integrity and design aesthetics. The mechanical integrity of the electroplated polymeric parts, which is greatly controlled by the strong interfacial adhesion between metal and polymer, can be measured using standardized tests, such as tape test and peel test, among others. However, various factors pertaining to the electroplating and the nature of these standardized tests affect our interpretation on the identified metal–polymer adhesion. In this paper, we reviewed the recent advances in the effective electroplating …

Gyroless Nanosatellite Attitude Determination Using An Array Of Spatially Distributed Accelerometers, Kory J. Haydon

Master's Theses

The low size and budget of typical nanosatellite missions limit the available sensors for attitude estimation. Relatively high noise MEMS gyroscopes often must be employed when accurate knowledge of the spacecraft’s angular velocity is necessary for attitude determination and control. This thesis derived and tested in simulation the “Virtual Gyroscope” algorithm, which replaced a standard gyroscope with an array of spatially distributed accelerometers for a 1U CubeSat mission. A MEMS accelerometer model was developed and validated using Root Allan Variance, and the Virtual Gyroscope was tested both in the open loop configuration and as a replacement for a gyroscope in …

Autonomous Attitude Consensus For Nanosatellite Formations In Leo, Laird J. Mendelson

Master's Theses

Consensus strategies are examined as a possible approach to achieving attitude alignment for a large, close-proximity formation of nanosatellites in low earth orbit (LEO). An attitude-only distributed consensus approach is selected for further consideration due to its comparatively low data transmission requirements. The convergence of a connected network of satellites to the attitude agreement subspace under this control law is shown using a Lyapunov stability approach with a set of idealizing assumptions. A moderate-fidelity simulation demonstrates the performance of the control law under realistic conditions that violate those assumptions. Particular emphasis is placed on the conditions that arise from the …

Design And Analysis Of Asymmetric “String-Of-Pearls” Common Repeating-Ground-Track Satellite Constellations For Missions Requiring Regional Coverage, Nathaniel Choo

Theses and Dissertations

Satellite constellation design must balance many factors that emerge from multiple sources, including environmental hazards and competing mission objectives. The dynamic nature of space systems makes the problem of ‘optimal’ satellite constellation design even more challenging. Restricting satellite constellation designs to predefined geometric frameworks can alleviate many challenges associated with the design problem; however, it raises an important question: which geometric framework performs best for each mission set? This research leverages simulations, metaheuristics, and mathematical programming techniques to address this question for missions focusing on Earth-observation of one or more regions.

First, this research captures the current state of satellite …

Decomposition Of The Wall-Heat Flux Of Compressible Boundary Layers, Dongdong Xu, Pierre Ricco, Lian Duan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We use the method developed by Elnahhas and Johnson ["On the enhancement of boundary layer skin friction by turbulence: An angular momentum approach," J. Fluid Mech. 940, A36 (2022)] and Xu et al. ["Decomposition of the skin-friction coefficient of compressible boundary layers," Phys. Fluids 35, 035107 (2023)] for the decomposition of the skin-friction coefficient to integrate the mean temperature equation for high-Reynolds-number compressible boundary layers and arrive at an identity for the decomposition of the wall-heat flux. The physical interpretation of the identity and the limitations of this approach are discussed. We perform an integration on the mean temperature equation …

A Hybrid Admm For Six-Degree-Of-Freedom Entry Trajectory Optimization Based On Dual Quaternions, Chaoying Pei, Changhuang Wan, Ran Dai, Jeremy R. Rea

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This article investigates the six-degree-of-freedom (6-DoF) entry trajectory optimization problem in a Human-Mars entry, powered descent, and landing mission. During the entry phase, aerodynamic forces are employed to decelerate the vehicle. Instead of being treated as a point mass, both translational and rotational motions of the entry vehicle are considered. Specifically, the 6-DoF rigid body motion of the entry vehicle is modeled using the unit dual quaternion representations to avoid highly nonlinear terms in the flight dynamics expression originally based on the flight-path coordinates. Then, the entry trajectory optimization problem is to minimize the terminal speed subject to dynamical, operational, …

Instrumented Control Column For Optionally Piloted Aircraft, Andrew J. Klein

Electrical Engineering

Natilus, an aerospace company that is rapid-prototyping optionally piloted aircraft (OPA) for the shipping industry, needs a system that retrieves control column position data in order to manipulate flight simulator parameters in software. At present, a universally compatible system for all aircraft does not exist. Typically, established aerospace companies will sink significant time and money into developing proprietary systems for control column data retrieval as every aircraft is unique in its layout and linkage design. However, as a startup developing their first aircraft, Natilus does not have the privilege of modifying an existing sensor system to work with their HIL …

Utilizing Machine Learning Models To Estimate Energy Savings From An Industrial Energy System, Eva Mclaughlin, Jun-Ki Choi

Mechanical and Aerospace Engineering Faculty Publications

Energy audits are an important part of reducing energy usage, costs, and carbon emissions, but there have been discrepancies in the quality of audits depending upon the auditor, which can negatively affect the impacts and credibility of the energy assessment. In this paper, historical energy auditing data from a U.S. Department of Energy sponsored research program was gathered and analyzed with a machine-learning algorithm to predict demand savings from a compressed air system assessment recommendation in industrial manufacturing facilities. Different energy auditors calculate savings for repairing leaks in compressed air systems in various ways, so the energy demand savings have …

Disc Golf Throwing Robot, Nevada S. Schultz, Sydney M. Lewis, Erick Edmundo Daza, Rachel Alysse Greenberg, Peter M. Kean

Mechanical Engineering

Disc golf companies need better methods to test disc flight. The scope of this project is to create a disc throwing robot that can throw a disc golf driver 450-500 feet, with control over the speed, spin, and release angle. Research shows that multiple disc-throwing products exist; however, none meet the full requirements of this project. The Cal Poly senior project design team created a proof-of-concept machine. This prototype started as a two-wheel mechanism. Eventually, a third wheel was added, allowing for complete control over disc spin. The three-wheel prototype reached 62 mph when perfectly calibrated. The prototype is accurate, …

Distributed Control Of Servicing Satellite Fleet Using Horizon Simulation Framework, Scott Plantenga

Master's Theses

On-orbit satellite servicing is critical to maximizing space utilization and sustainability and is of growing interest for commercial, civil, and defense applications. Reliance on astronauts or anchored robotic arms for the servicing of next-generation large, complex space structures operating beyond Low Earth Orbit is impractical. Substantial literature has investigated the mission design and analysis of robotic servicing missions that utilize a single servicing satellite to approach and service a single target satellite. This motivates the present research to investigate a fleet of servicing satellites performing several operations for a large, central space structure.

This research leverages a distributed control approach, …

3d Printed Aircraft, Matthew Nagy, Charles D'Amico, Alexis Salgado Medina

Mechanical Engineering

This project is to design, build, and test a 3D-printable aircraft. The goal is to create a final design that will be able to fly for the longest duration possible, around 20 seconds. To determine the correct preliminary design and manufacturing process for a 3D printed RC aircraft, an analysis of multiple design options and manufacturing materials was performed. This allowed for a variety of choices for aircraft type, airfoil design, structure, among other topics to be narrowed down to the most promising option. It has been found that the aircraft will follow a design similar to industry motor-gliders, with …

Refactoring Dependency Loading And Standardizing Factory Patterns In The Horizon Simulation Framework, Jack W. Kelly

Master's Theses

The Horizon Simulation Framework (HSF) is an open-source community driven mod- eling and simulation tool developed over 15 years by a lineage of Cal Poly graduate students. The tool excels in its flexibility to model an assortment of complex systems, with prebuilt modeling elements available for the simulation of space missions. A high-level simulation tool like HSF lends itself to an agile development cycle as system constraints can be quickly identified through day in the life simulation of the modeled system. The objective of the work presented in this thesis is to refactor the way in which several modeling elements …

Solving Supersonic Flows Using The Method Of Integral Relations In Python, Eddie Hsieh

Master's Theses

This thesis presents a modern approach to the Method of Integral Relations implemented in the Python programming language. This work is based on South's reports on solving supersonic conical flows and Belotserkovskii's publications on solving supersonic flows over blunt bodies. The Python SciPy library is extensively used in this thesis. A root finder module is used to perform South's solution process, and the Runge-Kutta ODE solver with dense output is implemented to replicate Belotserkovskii's solution process. The implementation of Python makes the development efficient and serves as an open-source framework for future work to build on. This work focuses on …

Composite Solid Rocket Motor Case Optimization With Matlab Genetic Algorithm, Aleksandr Breit

Master's Theses

This study utilizes MATLAB genetic algorithm (GA) to perform optimization on a solid rocket motor (SRM) chamber structure. The (SRM) structure is modelled as a cylindrical composite laminate where unidirectional fiber orientations are the primary design variable in the optimization problem formulation. Additional design variables such as chamber length, diameter, and internal pressure are altered along with the ply angles to minimize the safety margin towards a near-zero value and encourage efficient layup design. Classical lamination theory with Tsai-Wu failure criterion are used to calculate ply-level safety margins. A thickness minimization scheme is employed to reduce the ply count from …

Feasibility Assessment Of An All-Electric, Narrow-Body Airliner, Ariel Sampson

Master's Theses

Combustion emissions from aviation operations contribute significantly to climate change and air pollution. Accordingly, there is increasing interest in advancing battery-powered propulsion for aviation applications to reduce emissions. As batteries continue to improve, it is essential to recognize breakthroughs in battery specific energy in the context of air transport vehicles. Most electric aircraft designs and programs have focused on small aircraft because of restrictive battery performance. This work presents a feasibility assessment for an all-electric airliner based on an Airbus A220-100 with turbofan engines replaced by electric motors and propellers. The analysis compares the performance characteristics of the electric airliner …

Coupled Boundary Conditions For Modeling Airbreathing Engines, Adam Louis Waldemarson

Master's Theses

Modeling the flight conditions of an aircraft that utilizes an airbreathing propulsion system necessitates a method to account for the increase in energy introduced into the flow. Current methods for modeling engines either assign fixed conditions on flat faces on the intake and exhaust through a manual process with the use of external models or attempt to model the flow through the engine within the simulation using complex and computationally expensive geometry and solvers. The method presented attempts to provide an intermediate option to model airbreathing engines through coupling the intake and exhaust boundary conditions with a parametric engine model. …

Meeting The Psychological Needs Of Astronauts In The Flourishing Human Spaceflight Frontier: The Case For Astronaut-Trained Psychologists, Skylar Jordan Laham

Doctoral Dissertations and Projects

Space psychology (i.e., astronaut psychological counseling and support) has remained largely unchanged since the onset of long-duration low-Earth-orbit (LEO) human spaceflight missions, with teletherapy utilized as the primary means of psychotherapy delivery. However, with NASA’s plans to establish a permanent human presence on the Moon, the suitability of teletherapy – as well as astronaut-trained psychologists, an alternative space psychology method suggested for human spaceflight beyond LEO – must be ascertained. The aim of this novel space psychology investigation was to identify and compare the effectiveness of three astronaut psychotherapy treatment conditions (i.e., teletherapy with a 2 second Earth to LEO …