Industrial Engineering Commons^™

Measuring Plant-Wide Energy Savings, J. Kelly Kissock, Carl Eger

J. Kelly Kissock

This paper presents a general method for measuring plant-wide industrial energy savings and demonstrates the method using a case study from an actual industrial energy assessment. The method uses regression models to characterize baseline energy use. It takes into account changes in weather and production, and can use sub-metered data or whole plant utility billing data. In addition to calculating overall savings, the method is also able to disaggregate savings into components, which provides additional insight into the effectiveness of the individual savings measures. Although the method incorporates search techniques and multi-variable least-squares regression, it is easily implemented using data …

Creating The Foundation For A Startup: Design And Implementation Of A Database System For An Electrical Bicycle Rental Company, Alejandro Martinez

Industrial and Manufacturing Engineering

BoltAbout was started by 4 Cal Poly students, and their COO is a fellow Industrial Engineering student that I met during the first half of the senior project series class. He presented the project to me and I decided to work with him in developing this new database for his startup company. BoltAbout’s customer base is growing and current operations are not fit to meet the demand of a growing company. More specifically, their data management system can’t be used by all current employees to perform essential tasks such as rental processing, bicycle and equipment organization, and customer data analysis. …

Liquid Force Kite Control System Design, Brendan Kerr, Brodie Sutherland, Alden Simmer

Industrial and Manufacturing Engineering

Kiteboarding is an ocean sport wherein the participant, also known as a kiter, uses a large inflatable bow shaped kite to plane across the ocean on a surfboard or wakeboard. The rider is connected to his or her kite via a control bar system. This control system allows the kiter to steer the kite and add or remove power from the kite, in order to change direction and increase or decrease speed. This senior project focused on creating a new control bar system to replace a control bar system manufactured by a kiteboarding company, Liquid Force. The current Liquid Force …

A Study Into The Production Efficiency Of Cal Poly Chocolates, Fernando Calderon

Industrial and Manufacturing Engineering

The project objective was to: identify ways to reduce the production cost of Cal Poly Chocolates. The project was executed through the DMAIC approach, a data driven improvement cycle. Using several industrial engineering tools, six improvement opportunities were found. Three project deliverables were created and three process changes were recommended. The total annual savings, if recommendations are implemented, sum to $1700.

Identifying Key Factors Of Rail Transit Service Quality: An Empirical Analysis For Istanbul, Erkan Isikli, Nezir Aydin, Erkan Celik, Alev Taskin Gumus

Journal of Public Transportation

Providing a high quality of service in public transportation is essential to reduce dissatisfactions stemming from traffic congestion and noise. Public transport providers need to find ways to dilute the effects of immoderate use of private cars in big cities while maintaining a sufficient level of customer satisfaction. This study aimed to identify the key service quality (SQ) factors that drive passenger satisfaction in Istanbul’s rail transit (RT) system using data obtained from an extensive survey conducted by the Istanbul Public Transportation Co. A total of 11,116 passengers who used rail transport from May 15–June 3, 2012, and June 17–July …

Bim Assisted Design Process Automation For Pre-Engineered Buildings (Peb), Mohammad Delavar

Electronic Thesis and Dissertation Repository

The effective adoption and implementation of Building Information Modeling (BIM) is still challenging for the construction industry. However, studies and reports show a significant increase in the rate of BIM implementation and adoption in mainstream construction activities over the last five years. In contrast, Pre-Engineered Building (PEB) construction, a specialized construction system which provides a very efficient approach for construction of primarily industrial buildings, has not seen the same uptake in BIM implementation and adoption. The thesis reviews the benefits and the main applications of BIM for the PEB industry as well as challenges of its practical implementation. To facilitate …

Carbon Footprint Stock Analysis Of U.S. Manufacturing: A Time Series Input-Output Lca, Gokhan Egilmez, Khurrum Bhutta, Bulent Erenay, Yong Shin Park, Ridvan Gedik

Mechanical and Industrial Engineering Faculty Publications

The purpose of this paper is to provide an input-output life cycle assessment model to estimate the carbon footprint of US manufacturing sectors. To achieve this, the paper sets out the following objectives: develop a time series carbon footprint estimation model for US manufacturing sectors; analyze the annual and cumulative carbon footprint; analyze and identify the most carbon emitting and carbon intensive manufacturing industries in the last four decades; and analyze the supply chains of US manufacturing industries to help identify the most critical carbon emitting industries.

Advances In Composite Manufacturing Of Helicopter Parts, Tobias A. Weber, Hans-Joachim K. Ruff-Stahl

International Journal of Aviation, Aeronautics, and Aerospace

This study investigates and compares different methods for improving standard autoclave composite manufacturing in order to find suitable approaches to a more efficient composite production. The goal is not only a reduction in manufacturing times and costs but also quality enhancement. Improved part quality while decreasing costs enables a manufacturer of composite parts to expand its market share, especially in the helicopter market, which has been constantly shrinking over the last two years. Various approaches such as improved tooling technology, the use of automated systems for lamination as well as outsourcing are examined to provide an overview of possible advancements …

Weighting Policies For Robust Unsupervised Ensemble Learning, Ramazan Unlu

Electronic Theses and Dissertations

The unsupervised ensemble learning, or consensus clustering, consists of finding the optimal com- bination strategy of individual partitions that is robust in comparison to the selection of an algorithmic clustering pool. Despite its strong properties, this approach assigns the same weight to the contribution of each clustering to the final solution. We propose a weighting policy for this problem that is based on internal clustering quality measures and compare against other modern approaches. Results on publicly available datasets show that weights can significantly improve the accuracy performance while retaining the robust properties. Since the issue of determining an appropriate number …

Improved Multi-Task Learning Based On Local Rademacher Analysis, Niloofar Yousefi

Electronic Theses and Dissertations

Considering a single prediction task at a time is the most commonly paradigm in machine learning practice. This methodology, however, ignores the potentially relevant information that might be available in other related tasks in the same domain. This becomes even more critical where facing the lack of a sufficient amount of data in a prediction task of an individual subject may lead to deteriorated generalization performance. In such cases, learning multiple related tasks together might offer a better performance by allowing tasks to leverage information from each other. Multi-Task Learning (MTL) is a machine learning framework, which learns multiple related …

Fire Safety And Emergency Evacuation Training For Occupants Of Building Using 3d Virtual Simulation, Sayli Bhide

Electronic Theses and Dissertations

With advancement in technology, building structures are becoming bigger and more complex. Incidences of horrifying fires that occur in such complex structures resulting in loss of property as well as lives are recorded worldwide. Emergency evacuation training can play a crucial role in mitigating damage not only in cases of fire, explosion or chemical spill but also in cases of natural calamities like floods and hurricanes. Conventional safety training provided in industries mostly comprises of unidirectional flow of information. Due to this passive learning style, response of employees in real life emergency situations is known to be ineffective. The proposed …

A Framework For Lean Transformation In Developing Countries: The Case Of Saudi Arabian Industry, Murad Andejany

Electronic Theses and Dissertations

Lean is a dynamic, knowledge-driven, and customer focused philosophy that continuously eradicates waste and generates value, with a goal to improve a company's productivity, efficiency, and quality. Successful implementation of lean does not only offer cost reduction and improved quality and productivity, but also provides efficient guidance for organizations to attain significant and continued growth. Although its adoption by companies has proven successful in developed countries, there is no sufficient evidence of its successful implementation in developing countries such as Saudi Arabia. A review of the literature indicates that there is a need to study lean transformation in developing countries …

Dynamic Job-Shop Scheduling Program (Djsp) Analysis For Preventive Military Helicopter Maintenance System (Pms), Kyungjin Park

Electronic Theses and Dissertations

Republic of Korea Army(ROKA) has been founding new attack helicopter troops since last year by adopting US main attack helicopter, AH-64E Apache, and peripheral system like pilots and mechanics training systems and their organization. The AH-64E Apache is a major attack helicopter of the US Army and all of its systems are verified in terms of the effectiveness in real operations for several decades. However, ROKA still needs their own version of systems including tactics, template, and maintenance which are suitable for Korean terrain, climate, personnel, and so on. At least ROKA needs to have a chance to verify that …

Investigating The Impact Of Levels Of Experience On Workload During Nuclear Power Plant Operations, Jonathan Harris

Electronic Theses and Dissertations

The human-machine interface (HMI) of a Nuclear Power Plant (NPP) Main Control Room (MCR) is complex. Understanding HMI factors that influence Reactor Operator (RO) performance and workload when controlling an NPP is important. The Nuclear Regulatory Commission (NRC) began a program of research known as the Human Performance Test Facility (HPTF) with the goal of collecting human performance data to better understand cognitive and physical elements that support safe control room operation. The HPTF team developed an experimental methodology to evaluate workload using perceived ratings, performance measures, and physiological correlates. This methodology focuses on tasks commonly performed during operations in …

A Framework For Measuring Return On Investment For Healthcare Simulation-Based Training, Hatim Bukhari

Electronic Theses and Dissertations

In the healthcare sector, providing high-quality service in a safe environment for both patient and staff is an obvious and ultimate major objective. Training is an essential component for achieving this important objective. Most organizations acknowledge that employee simulation-based training programs are an important part of the human capital strategy, yet few have effectively succeeded in quantifying the real and precise ROI of this type of investment. Therefore, if the training is perceived as a waste of resources and its ROI is not clearly recognized, it will be the first option to cut when the budget cut is needed. The …

Optimization Approaches For Electricity Generation Expansion Planning Under Uncertainty, Yiduo Zhan

Electronic Theses and Dissertations

In this dissertation, we study the long-term electricity infrastructure investment planning problems in the electrical power system. These long-term capacity expansion planning problems aim at making the most effective and efficient investment decisions on both thermal and wind power generation units. One of our research focuses are uncertainty modeling in these long-term decision-making problems in power systems, because power systems' infrastructures require a large amount of investments, and need to stay in operation for a long time and accommodate many different scenarios in the future. The uncertainties we are addressing in this dissertation mainly include demands, electricity prices, investment and …

Condition Assessment Of End-Of-Use Products For Remanufacturing, Jovan Morgan

Research Opportunities for Engineering Undergraduates (ROEU) Program 2016-17

The goal of the project is to use the automated 3-D laser scanner using a Capnut as a test object to detect surface defects, corrosion and calculation error through offline quality inspection. potentially reducing labor time and cost for both consumers and manufacturers.

Modeling Of Selective Laser Sintering/ Selective Laser Melting, Xuan Wang, Connor West

Industrial and Manufacturing Engineering

Selective laser sintering and selective laser melting are powder based additive manufacturing (AM) process that can rapidly manufacture parts with comparable mechanical properties to conventional manufacturing methods directly from digital files. However, the processing recipe development and design optimization of AM parts are often based on trial and error which erodes the benefit of AM. Modeling is a powerful tool to enable faster development cycle by significantly reducing the experimental efforts. In this paper we discussed the current status of selective laser sintering/melting modeling, in which the laser and powder interaction was studied to understand and predict the process and …

Probabilistic Analysis Of Wear Of Polymer Material Used In Medical Implants, V. Perel, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Probabilistic methods are applied to the study of fatigue wear of sliding surfaces. A variance of time to failure (to occurrence of maximum allowable wear depth) is evaluated as a function of a mean wear rate of normal wear and a size of wear particles. A method of estimating probability of failure-free work during a certain time interval (reliability) is presented. An effect of the bedding-in phase of wear on the reliability is taken into account. Experimental data for Ultra High Molecular Weight Polyethylene (UHMWPE) cups of artificial hip implants is used to make numerical calculations.

See The Bigger Picture: A True Systems Approach To Healthcare, Brian J. Galli

Faculty of Computer Science/Management Engineering Publications

“Healthcare” is typically related directly to patient care, hospitals, and ambulatory services, but it is important to see that healthcare is beyond just the delivery of care in hospitals or ambulatory services. A more accurate systems approach to views the world of healthcare as one that involves several stakeholders, including: healthcare delivery (patient care in hospitals and ambulatory services), regulatory agencies, health insurance/health plan organizations, medical device design and manufacturers, pharmaceuticals, society, government (all levels), and healthcare reform organizations. All of these stakeholders relate to each other in many levels and impact our healthcare system.

This paper will cover the …