Operations Research, Systems Engineering and Industrial Engineering Commons^™

The Role Of Intelligent Transportation Systems (Its) In Intermodal Air Cargo Operations, H.-S. Jacob Tsao, Asim Rizwan

Faculty Publications

If California were a nation, it would be the sixth largest economy in the world. Efficient goods movement is crucial to California’s economy. Air freight consists predominantly of high-value, time-sensitive or time-definite goods, e.g., electronic equipment, emergency shipments, overnight packages, etc. Timely delivery of air freight has been an important element of many manufacturing and service operations in California. Therefore, the air cargo industry is a vital part of the state’s economy. The objectives of this research include (a) investigating and suggesting how the public sector in California can assist the air cargo industry in providing efficient services to businesses …

A Web-Based Interface For Storing And Executing Simulation Model, Ashu Guru, Paul Savory, Robert Williams

Department of Industrial and Management Systems Engineering: Faculty Publications

The dominance of the Internet in the development ofinformation and communication technology has madeWeb-based distributed solutions increasingly attractive.Apart from providing other services, the World Wide Webis being looked upon as an environment for hostingmodeling and simulation applications. SIMAN is asimulation language that allows users to simulate discreteand continuous systems. In this research, a web-basedinterface or toolkit has been developed for storing andexecuting SIMAN simulation models over the Internet.This toolkit consists of a World Wide Web interface toSIMAN and a web-accessible database for storing usermodels. It provides users an easy-to-use environment fordeveloping text-based simulation models using the SIMANsimulation language. It also …

Plastic Solder Paste Stencil For Surface Mount Technology, Christopher K. Wong, Daniel Waldorf

Industrial and Manufacturing Engineering

Solder paste masks or stencils are an integral part of the manufacturing process for surface mount PCBs. This study examines the feasibility of a process for rapid creation of a solder paste stencil using thermoplastic material. CNC laser cutting of the stencil geometry is replacing traditional use of chemical etching on metal sheets to produce stencils. Laser cutting has been used to improve process speed, accuracy, and cost. This research attempts to continue to simplify and reduce costs in the stencil making process by proposing as the stencil material a common thermoplastic that can be cut easily and quickly using …

Product Flexibility In Selecting Manufacturing Planning And Control Strategy, Emine Persentili, Sema E. Alptekin

Industrial and Manufacturing Engineering

The manufacturing systems capable of producing several products simultaneously are frequently subject to changes in product types due to demand fluctuations. In such systems a product flexible manufacturing planning and control (MPC) strategy is needed to change from one product type to another with minimum deterioration to system performance levels. The objective of this research is to develop a systematic analysis and evaluation approach in order to compare the MRP-push and JIT-pull strategies quantitatively based on a product flexibility measure. A new product flexibility measure is developed based on the sensitivity to change concept and presented together with the implementation …

The Development Of A Fmea Process For Design And Maintenance, Tearesa Lynn Wegscheid

Masters Theses

Failure Modes and Effects Analysis (FMEA) is a systematic way to identify and evaluate potential product and process related failure modes, the associated causes of failures, and the necessary actions to eliminate or reduce the chance of the failure. There are a number of published manuals and books on FMEA. The materials provide a definition of the FMEA form and examples of the Design and Process FMEA. However, there are many inconsistencies throughout the literature. As a result, FMEA is not always value-added.

The thesis is twofold. First, it documents a case study that uses Design FMEA extensively. The case …

Development And Integration Of A Decision Support System For Electronic Outsourcing Into Telemanufacturing Service Provider, Vikram Batra

Theses

The use of computers and Information Technology enables manufacturers, especially small and medium size enterprises (SMEs) to improve productivity and increase manufactuning flexibility. Telemanufactuning or manufacturing in virtual environment is one of the infrastructures that facilitate the use of information superhighways and computer technology to attain these goals. Broadly defined, Telemanufactuning is the utilization of services accessed via communication networks and across information superhighways to perform in real time, operations and processes essential to the design and production of items. It can be a key enabler for decentralized manufacturing using global resources and expert design teams. In addition to updating …

A Systems-Based Methodology For The Construction And Representation Of Organizational Knowledge Systems, Willie James Mcfadden

Engineering Management & Systems Engineering Theses & Dissertations

The purpose of this research was to develop and apply a systems-based, analysis methodology which constructs and represents an organization's knowledge system. The research inquiry was guided by four questions: (1) “what is an organizational knowledge system?” (2) “how can it be made explicit?” (3) “does the representation accurately depict the organization's perspective of their unique knowledge system?” and (4) “what results from the deployment of the organizational knowledge system methodology?” The resultant answers to these research questions advanced and established the theoretical conception of an organization's knowledge system through the development of a methodology that fosters the construction and …

An Integrated Engineering-Computation Framework For Collaborative Engineering: An Application In Project Management, Hisham Mohamed El-Sayed Abdelsalam

Mechanical & Aerospace Engineering Theses & Dissertations

Today's engineering applications suffer from a severe integration problem. Engineering, the entire process, consists of a myriad of individual, often complex, tasks. Most computer tools support particular tasks in engineering, but the output of one tool is different from the others'. Thus, the users must re-enter the relevant information in the format required by another tool. Moreover, usually in the development process of a new product/process, several teams of engineers with different backgrounds/responsibilities are involved, for example mechanical engineers, cost estimators, manufacturing engineers, quality engineers, and project manager. Engineers need a tool(s) to share technical and managerial information and to …

Optimum Design And Machining Parameters Of A Permanent Magnet Brushless Dc Linear Motor As A Cnc Feed Drive, William Tereshkovich

Dissertations

A new heuristic has been developed to determine optimal operating parameters applied to a permanent magnet brushless DC linear motor (PMBDCLM) as a CNC feed drive. An FEA model has been developed utilizing an -electromagnetic postprocessor to provide performance output of a PMBDCLM and DC servomotor. Based on the developed FEA models, velocity results have been utilized to provide feedrate levels for design of experiments (DOE). DOE has been conducted to provide force, tolerance, and surface finish data necessary for the performance comparison of a DC servo motor/ballscrew equipped CNC vertical milling machine and a PMBDCLM equipped CNC vertical milling …

Dwell Fatigue I : Damage Mechanisms, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

The mechanisms controlling deformation and failure under high temperature creep-fatigue conditions of materials are examined in this paper. The materials studied are solder alloys, copper alloys, low alloy steels, stainless steels, titanium alloys, and Ni-based alloys. The deformation and failure mechanisms were different (fatigue, creep, oxidation and their interactions) depending upon test and material parameters employed. Deformation mechanisms, such as cavity formation, grain boundary damage, intergranular (IG) and transgranular (TG) damage, oxidation, internal damage, dislocation cell concentration, and oxide mechanisms are very important in order to gain more knowledge of fatigue behavior of materials. The observed mechanisms can be categorized …

Crash Quality- An Approach For Evaluating Spending On Quality Improvement Initiatives, Labiche Ferreira

Retrospective Theses and Dissertations

The quality movement has become popular among corporations big and small for one reason: empirical evidence suggests that quality and productivity (and hence profitability) are linked. Unfortunately, while many firms accept that quality and productivity go together, few actually track the gains associated with their quality improvement programs. Companies also tend to spend on quality improvement with no indication or estimation of the impact of funding on the targeted process. It would be of great value to know: (1) the impact of spending to enhance the product/process quality level, and (2) the point at which expenditures for quality improvement are …

An Analysis Of Manufacturing Facility Characteristics And Four-Year Manufacturing Engineering Technology Competencies For Abet Accredited Programs In North Carolina, Richard Eugene Temple

Dissertations and Theses @ UNI

The purpose of this study was to determine the degree of correlation between four-year ABET/MET competencies and company demographics of plant location and plant size and usage of manufacturing technologies, and to determine the overall rating per SIC classification of validated MET competencies. This purpose is reflective of the literature, which indicated that there is a need for further development of manufacturing engineering technology competencies to meet the industry needs of a region or state.

A questionnaire was used to collect data. It was mailed to 440 randomly selected practicing manufacturing engineers in North Carolina. The sample size was 50. …

Developing A Parametric Cost Model For Operating Costs Of Army Ground Combat Weapon Systems, James O. Winbush Jr.

Engineering Management & Systems Engineering Theses & Dissertations

The purpose of this research was to develop a parametric cost model for predicting operating costs of Army ground combat weapon systems. The model is intended to be used during the first two phases of the Army's acquisition process. The research necessary to develop the model was guided by two questions: what weapon system characteristics (such as weight, horsepower, fuel consumption, primary mission, NBC protection, fire control and night fighting capability) impact directly on operating ground combat systems; and what is the form of the parametric model for operating costs for ground combat systems? The study extends the bounds of …

Strategic Transformation Of Public Enterprises In Tanzania: Action Research Oriented Methodology, M A.M Victor

Tanzania Journal of Engineering and Technology (TJET)

Naturally, enterprises are dynamic in the sense that they can either grow or shrink. Growth is the wish of all owners and particularly of fast growth. We talk of growth here as both increasing the speed of circulation of the working capital profitably and increasing the size or expansion of the fixed assets through retained earnings. Proper management will in most cases assure a gradual growth. However, in some situations, gradual growth may not be sustainable due to global competition and/or some other political changes such as elimination of monopoly. In these situations, enterprises will need a strategic transformation, not …

Production Innovation Through Design Methodology: Development Of A Fuel Pump For Motorists, E. Elias

Tanzania Journal of Engineering and Technology (TJET)

Design Methodology is a discipline of scientific engineering design for provision of solutions to user needs. It is composed of design models (showing the path/procedural steps of design) and design tactics (i.e. techniques, technologies and methods aiding the designer). When rigorously applied, design methodology leads to innovation of products and businesses.

The present paper describes how design methodology was applied to the development of a siphon device (Apump@) for motorists when in need to refill fuel in their vehicles away from petrol stations. The need for the device was realised through the method of Alooking around & deep thinking@ and …

Application Of Vibrational Techniques In Determination Of Dynamic Properties Of Agricultural Products-State Of The Arton Of Vibrational Techniques In Determination Of Dynamic Properties Of Agricultural Products-State Of The Art, Silas Kajuna

Tanzania Journal of Engineering and Technology (TJET)

Vibration is one of the techniques employed in the determination of dynamic properties of fruits and vegetables. It entails generation of a mechanical or acoustic vibrational signal which is propagated through the flesh of the agricultural material. A transducer is either attached or held close to the specimen to monitor the propagation of the signal through the specimen. The manner in which the signal is transmitted through the material is analyzed, and the dynamic properties of the specimen which relate to its firmness or its internal being are derived. The technique has been around for the past 30 years or …

Quantifying A Key Injection Molding Attribute Defect, Kristopher Bryan Horton

Masters Theses

A mounting demand for high quality, low cost plastic injection molded products brings with it goals such as low or even zero defects. In order to achieve these types of "world class" expectations, resources are used to monitor and control variable data such as cycle time, part weight or dimensions. Despite this emphasis on variable data, parts are often rejected based on attribute molding defects such as sink marks or splay that are measured by subjective criteria and therefore difficult to control. Appearance of a part once considered acceptable may no longer be, due to changing expectations or subjective interpretation …

Simtrainer: A Management Training Tool, Wade Stark, Sema E. Alptekin

Industrial and Manufacturing Engineering

Abstract published of poster paper presented at conference.

Scheduling Semiconductor Device Test Operations On Multihead Testers, Tali Freed, Robert C. Leachman

Industrial and Manufacturing Engineering

Past attempts to devise scheduling methods for the device test operations of semiconductor manufacturing firms fail to address a significant characteristic of multiple-head test systems—the dependency of processing rates on the lots processed simultaneously on the testers. Since the problem has never been modeled accurately in the scheduling literature, feasibility and performance of previously proposed scheduling methodologies for multihead testers may not be accurately assessed. In this paper, we describe the multihead tester scheduling problem, present an enumeration solution procedure, and illustrate the problems of previously suggested tester scheduling algorithms.

An Evaluation Of Ploughing Models For Orthogonal Machining, Daniel J. Waldorf, Richard E. Devor, Shiv G. Kapoor

Industrial and Manufacturing Engineering

An analytical comparison is made between two basic models of the flow of workpiece material around the edge of an orthogonal cutting tool during steady-state metal removal. Each has been the basis for assumptions in previous studies which attempt to model the machining process, but no direct comparison had been made to determine which, if either, is an appropriate model. One model assumes that a separation point exists on the rounded cutting edge while the other includes a stable build-up adhered to the edge and assumes a separation point at the outer extreme of the build-up. Theories of elastic-plastic deformation …

Gauge Repeatability & Reproducibility Study For A 3-D Solder Paste Inspection System, Jianbiao Pan, Gregory L. Tonkay, Robert H. Storer, Ronald M. Sallade, David J. Leandri

Industrial and Manufacturing Engineering

Due to the increased use of Ball Grid Arrays (BGAs) and fine pitch and ultra fine pitch Quad Flat Packages (QFPs), there is a dramatic increase in demand for solder paste inspection after the stencil printing process. The important response variables of the printing process are deposited solder paste volume, area, height and position. To identify and remove defects at the earliest possible process step, a 3-D solder paste inspection system should be used to monitor solder paste deposited on all pads on every board before component placement. An example is a fully automatic laser-based 3-D triangulation solder paste inspection …

Critical Variables Of Solder Paste Stencil Printing For Micro-Bga And Fine Pitch Qfp, Jianbiao Pan, Gregory L. Tonkay, Robert H. Storer, Ronald M. Sallade, David J. Leandri

Industrial and Manufacturing Engineering

Stencil printing continues to be the dominant method of solder deposition in high volume surface mount assembly. Control of the amount of solder paste deposited is critical for fine pitch and ultra-fine pitch SMT assembly. The process is still not well understood as indicated by the fact that industry reports 52-71% of SMT defects are related to the solder paste stencil printing process. The purpose of this paper is to identify the critical variables that influence the deposited solder paste volume, area, and height. An experiment was conducted to investigate the effects of relevant process parameters on the amount of …

Introduction To Industrial Engineering: Team Tower, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. One of the key areas of Industrial Engineering is quality control. Quality control is concerned with testing and inspecting a product to confirm that it meets production and customer specifications. To understand some of the basics of quality control, let’s consider the production of M&M candies.

Introduction To Industrial Engineering: Group Resume, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. This ice-breaking exercise has students work in groups to create a group resume to get to know each other better.

Introduction To Industrial Engineering: Bad Human Factor Designs, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. Ergonomics or human factors does not only encompass product design, but safety, and product use. A simple definition is “to make the work place safe and less stressful on the worker.” Human factors or ergonomics impacts all aspects of our lives. Let's consider each of the following examples of bad human factor designs.

Introduction To Industrial Engineering: Theme Park Design And Layout, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. Plant layout and design is one of the key areas of industrial engineering. There are numerous issues that must be accounted for. A subset include: machine utilization, queueing space, and flow of materials. To provide students with an introduction to plant layout and design, let's consider designing a theme park. As we will see, many of the concepts will be the same.

Introduction To Industrial Engineering: Interpretation Of Visual Displays, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. The area of human factors or ergonomics focuses on human beings and their interaction with products, equipment, facilities, producers, and environments used in work and everyday life. The emphasis is on human beings and how the design of things influences people. One small area of ergonomics is concerned with how humans interpret visual displays. For an introduction to this area, let's consider the visual interpretation of static displays (i.e., information that …

Introduction To Industrial Engineering: Manufacturing Variability, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. This fun and interactive penny manufacturing game highlights the impact of variability, capacity, and overtime.

Introduction To Industrial Engineering: Ethical Choices, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. All industrial engineering, product designers, and managers must at some point in their career face an issue that requires some amount of ethical or moral judgment. Consider the following scenarios and discuss with your group members what each of you would do.

Screen Printing Process Design Of Experiments For Fine Line Printing Of Thick Film Ceramic Substrates, Jianbiao Pan, Gregory L. Tonkay, Alejandro Quintero

Industrial and Manufacturing Engineering

Screen printing has been the dominant method of thick film deposition because of its low cost. Many experiments in industry have been done and many models of the printing process have been developed since the 1960's. With a growing need for denser packaging and a drive for higher pin count, screen printing has been refined to yield high resolution prints. However, fine line printing is still considered by industry to be difficult. In order to yield high resolution prints with high first pass yields and manufacturing throughput, the printing process must be controlled stringently.

This paper focuses on investigating the …