Operations Research, Systems Engineering and Industrial Engineering Commons^™

Industrial Engineering Made Simple, Deena Daggett, Sema E. Alptekin

Industrial and Manufacturing Engineering

Many high school students these days do not quickly recognize or identify Industrial Engineering (IE) procedures, practices, and products. Recruitment of qualified students into IE programs requires continuous planning, publicizing, and networking. Traditional recruitment efforts have included high school visits, brochures & flyers, and university-sponsored workshops. However, these techniques have only achieved mediocre success. Currently, a need exists for new promotional materials that utilize visual tools and provide a “hands-on” approach. We have developed several exercises that successfully introduce IE. Two such exercises are explained in this paper. The first exercise demonstrates the differences between Assembly line and Cellular Manufacturing …

A Five-Year Development Plan For The California Aviation Database, H.-S. Jacob Tsao

Faculty Publications

The California Aviation Database (CAvD) project was suggested by Caltrans Aeronautics Program to fulfill a need of the planners involved in aviation system planning and programming activities to locate and access aviation data and information in an efficient and comprehensive way. CAvD is being implemented in the form of an Internet website and is currently intended as a five-year project. However, the development can be accelerated, and the duration will depend on the available resources. CAvD is a joint project between the National Center of Excellence for Aviation Operations Research (NEXTOR) and the California Department of Transportation (Caltrans). Its primary …

Assessing The Impact Of Design For Environment Guidelines : A Case Study Of Office Telephones, Hussam Fawzi Al-Okush

Theses

This research addresses a fundamental question: How much of the improvement in a product's environmental performance is directly attributable to the Design for Environment (DFE) tools and guidelines, and how much results simply from other design objectives or enabling technologies? The research examines four generations of a business telephone over the last thirty years, including the current generation, which has been designed using DEE guidelines. A lifecycle assessment (LCA) and demanufacturing analysis were performed on each of the first three generations to determine various technology and non-DEE trends. This information was used to forecast the progression to a 1997 non-DEE …

Simulation Modeling Presentations: The Life Cycle, Edward Yellig, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

A typical large scale simulation modeling project spans many months and encompasses activities such as problem definition, data collection, model development, experimentation, and scenario analysis. During the life cycle of a simulation project, numerous presentations are made to many different types of audiences. The purpose of these presentations will vary from seeking project approval, requesting information, discussing simulation model features, verifying the model, validating the model, presenting the experimental results, and offering model conclusions. This paper will discuss presentation techniques we used during a year-long simulation-modeling project. We will highlight techniques used for defining the purpose of each presentation, identifying …

Graphical Display And Data Structure For Virtual Prototyping, David William Manry

Doctoral Dissertations

One of the goals of engineering firms is to bring better products to market faster. Although concurrent engineering can aid in this endeavor, it requires that all areas of an organization work simultaneously. Thus, current product data must be accessible to everyone.

Virtual prototyping allows this simultaneous exchange of information. Virtual prototyping not only replaces the physical model in product development with a virtual model, but also it goes further by allowing data associated with each part of the model to be accessed. This data is not limited to just geometric properties but could contain other quantifiable properties, such as …

A Decision-Oriented Framework For Evaluating Deployment Strategies For Intelligent Transportation Systems, H.-S. Jacob Tsao

Faculty Publications

Because Intelligent Transportation Systems (ITS) R&D is performed for the ultimate deployment in the real world, deployment issues may limit design options for ITS concepts and technologies and, hence, can be viewed as constraints on ITS R&D. Therefore, ITS deployment issues must be studied at the outset of the R&D process. This paper develops a framework to help recognize and organize such issues. The findings can be used by ITS researchers in developing deployable ITS concepts and technologies and by ITS promoters in deploying ITS technologies having been developed already. Based on a focus on decisions impacting the deployment of …

Metrics For Estimating The Product Disassembly Effort, Pradeep Kumar Yedlarajaiah

Theses

The concepts of environmentally friendly manufacturing and ecological reuse of materials have resulted in an increase in the number of disposed products that are disassembled. Moreover, the imposition of EPA regulations is forcing companies to invest in methods for protecting the environrnent. The first strategy in this vein is material recycling. The issue of recycling became important because of the limited landfill space, diminishing natural resources, environmental pollution due to dumping of products containing hazardous materials. Likewise, it is projected that the cost of extracting materials from natural resources is going to be much more expensive when compared to reclaiming …

Worn Tool Forces Based On Ploughing Stresses, Daniel Waldorf, Shiv G. Kapoor, Richard E. Devor

Industrial and Manufacturing Engineering

Recent work in modeling of the ploughing mechanism in basic metal machining may provide a means of estimating the additional forces to be expected when cutting with a worn tool. The results predict the rubbing stresses due to the finite radius of an unworn tool edge. Since an unworn tool can be thought of as a worn tool with a wear land width VB = 0, these stresses can make up part of a strategy for predicting the additional forces incurred by a worn tool. This paper develops a wear model by proposing a technique for utilizing the stresses predicted …

Spatial And Temporal Factors In Estimating The Potential Of Ride-Sharing For Demand Reduction, H.-S. Jacob Tsao, Da-Jie Lin

Faculty Publications

Traffic congestion has been a pervasive problem in many urban areas of this country. This paper studies the potential of carpooling among unrelated partners (i.e., inter-household carpooling) for demand reduction during peak commute hours. Basic questions about this potential include the following. Can the current population density, origin-destination distribution, tolerable pick-up and drop-off delays, departure time distribution, and the tolerance for deviation from preferred departure time support a sizable carpooling population that can make a significant contribution to traffic demand reduction? Could the proportion of long trips that are likely candidates for carpooling (e.g., those long trips with same O-D) …

Transition Criteria - From A Pit To A Crack, Tarun Goswami, David W. Hoeppner

Biomedical, Industrial & Human Factors Engineering Faculty Publications

A brief review of pitting, which is a localized corrosion process resulting from pitting and fatigue interaction has been conducted in this paper. The transition of a pit to a crack is a very important phenomenon occurring under PCF conditions. Various theories for transition of a pit to a crack were examined within the limits of present understanding and limitations of the models. The transition of a pit to a crack was also discussed for a variety of pit shapes utilizing the pit aspect ratios, defect size and linear elastic fracture mechanics, crack tip characterizing parameters such as Mode I …

Flange Bolt Failure Analysis, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Failure cause investigation of flange bolts from the bi-axial shaft fatigue test rig was carried out and crack growth rates in combined bending and torsion conditions were determined. Flange bolts are used in gas turbine engines that are pre-torqued exerting bending and torsion fatigue situation arising from high centrifugal stresses. The fracture surface features were characteristic of bending fatigue (BF), where striations were observed, a distinct area within which conjoint bending and torsion fatigue (CBTF) features were documented, and a region between the BF and CBTF, a region of overloading (OL), where ductile dimples were observed. Striations dominated within BF …

An Analysis Of Sustained Collaborative Research Activities Between University Organized Research Units And Industry: A Case Study Of Three Institutions, Elizabeth Taraski Mcdonnell

Seton Hall University Dissertations and Theses (ETDs)

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Road Rescue Implements A Continuous Process Improvement Framework, John Olson, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

Continuous improvement programs traditionally focus on making small incremental improvements to a system. Unfortunately, their success can be limited due to the rapid changing environment within which most small companies operate. Improvement efforts should be flexible enough to capitalize on incremental and radical changes to a system. This paper presents a case analysis of how Road Rescue, an ambulance manufacturer, uses a continuous improvement framework to capitalize on both radical and incremental improvement opportunities. Results include a 10% increase in throughput, reduced cycle time of 44%, increased customer satisfaction, and higher quality.

Setpoint Tracking Predictive Control In Chemical Processes Based On System Identification, Sinchai Chinvorarat

Mechanical & Aerospace Engineering Theses & Dissertations

A Kraft recovery boiler in a pulp-paper mill provides a means for recovery of the heat energy in spent liquor and recovery of inorganic chemicals while controlling emissions. These processes are carried out in a combined chemical recovery unit and steam boiler that is fired with concentrated black liquor and which produces molten smelt. Since the recovery boiler is considered to be an essential part of the pulp-paper mill in terms of energy resources, the performance of the recovery boiler has to be controlled to achieve the highest efficiency under unexpected disturbances.

This dissertation presents a new approach for combining …

New Technologies For Thermal Disposal Of Sewage Sludge, T Ogada

Tanzania Journal of Engineering and Technology (TJET)

The traditional methods for the disposal of sewage sludge are landfilling, recycling as fertilisers in agricultural lands, dumping into sea and incineration. In thc recent past, Sludge incineration has been rapidly gaining ground duc to environmental constraints facing the Other methods. However, the cost of pollution control during sewage sludge incineration is currently very high due to the expensive flue gas treatment facility required. Futhermore, large quantity Of ash is produced which is highly contaminated with heavy metals and must be disposed off in special landfilling sites in order to avoid ground water pollution. To reduce the cost Of pollution …

A Comparison Of Three Numerical Methods Of Solutions Of Equations Describing Unsteady Gas Flow At Pipe Boundaries In Reciprocating Compressor Systems, M Mkumbwa

Tanzania Journal of Engineering and Technology (TJET)

A number of finite difference schemes are available to study pressure fluctuation effects in unsteady pipe flows. This paper presents a comparison Of the predictions made by three such schemes of unsteadyjlow effects in a number of reciprocating compressor pipe-work systems. The finite difference schemes considered were;- a first order scheme known as the method Of characteristics, two second order schemes which were the Leapfrog method and MacCormacVs method. A reciprocating compressor simulation computer program was coupled with equations describing the cylinder thermodynamic processes with the pipe flow equations for steady non-homentropicflow. The comparison presented takes into account both the …

Experimental Study Of Domestic Charcoal Stoves, Simbo Kimario

Tanzania Journal of Engineering and Technology (TJET)

The demand of fuelwood for domestic cooking especially the charcoal fuel is increasing in the urban settlements due to the increase in population of low income class earners who are the main consumers Of this type of fuel. This paper is presenting rhe results Of experiments conducted on the popularly used domestic charcoal stoves in Tanzania. The results revealed some significant differences on stoves performances. The type of insulation materials and some design features incorporated into the combustion chambers of the stoves had positive impacts in relative charcoal fuel saving. About two tons of charcoal fuel could be saved by …

Oxygen Transfer In A Three-Phase Fluidised Bed Bioreactor With Novel Biomass Support When Used In Industrial Wastewater Treatment, S Manyele,

Tanzania Journal of Engineering and Technology (TJET)

The effect of support mass and liquid height on the oxygen transfer in the three- phase fluidised bed were experi/nenta/ly investigated. Novel biomass support, rhe KMT*, with density of 850 kg/n/ and an equivalent size, dp 8.3 mm, has been used in this work. The oxygen transfer rate was expressed in terms of rhe volumetric oxygen transfer coefficient, kca. It has been found out that the* a values increased with increasing support mass up to a critical solids load of 4.0 kg, above which the kca decreased and that kca decreased with increasing liquid height. It has been recommended that …

Technical And Economic Comparison Of Performance Between Farmer And Government Managed Irrigation Schemes In Tanzania: A Case Study Of Kapunga Irrigation Project, D Chemka

Tanzania Journal of Engineering and Technology (TJET)

This paper conwares the perforinance Of governnyent ro fanner-managed irrigation schemes at Kapunga Rice Project in Mbeya Region, south-west Tanzania. The results showed that the farmer-managed irrigation scheme (FMIS) performed better than the government-managed irrigation scheme (GMIS) in attaining good performance. Applicable indicators for farmer-managed irrigation scheme are as shown below with those of government-managed scheme indicated in brackets. Its overall irrigation efficiency was 61' percent (29 percent) average productivity was 3.2 ton/liG (2.2 ton/ha); economic profirability: internal rate of return was 3.2 percent (5 percent), benefit/cost ratio of 0.60 (0.14); while its financial profitability: internal rate of return was …

The Significance And Effects Of Oil Injection On The Performance Of Sliding Vane Compressors., M Mkumbwa

Tanzania Journal of Engineering and Technology (TJET)

A computer model of a sliding vane air compressor was used to predict the behaviour of machines having different geometries operating at different conditions. The performance parameters which were calculated by the model were the free air delivery, power input and specific capacity which is defined as the free air delivery per unit of power input.The model also included the study of the effects of Oil injection on these mentioned compressor performance parameters. The paper describes the simulation model developed incorporating an analysis Of the effects of the oil injected into the compressor on lhe thermodynamic processes taking place in …

A Study On Ring Pack Lubrication In Internal Combustion Engine, I Mshoro

Tanzania Journal of Engineering and Technology (TJET)

Most efthe lubricating oil from Internal Combustion Engine (ICE) is lost through piston rings. Hence, in order to optimally reduce ICE oil consumption, a better insight into tribology of the ring pack is required. This can only be achieved by an inwroved characterization of the lubricant behaviour within the opelating environment of the engine. In The present ieork, an optical tcchnique using laser- induced fluorescence was employed to measure oil film thickness within the ring pack. The experiment was conducted on a Phaser 1000 Series engine, whereby optical access to the ring pack was achieved by a fused silica-window positioned …

Screen Printing Process Design Of Experiments For Fine Line Printing Of Thick Film Ceramic Substrates, Jianbiao Pan, Gregory L. Tonkay, Alejandro Quintero

Industrial and Manufacturing Engineering

Screen printing has been the dominant method of thick film deposition because of its low cost. Many experiments in industry have been done and many models of the printing process have been developed since the 1960’s. With a growing need for denser packaging and a drive for higher pin count, screen printing has been refined to yield high resolution prints. However, fine line printing is still considered by industry to be difficult. In order to yield high resolution prints with high first pass yields and manufacturing throughput, the printing process must be controlled stringently.

This paper focuses on investigating the …

A Slip-Line Field For Ploughing During Orthogonal Cutting, Daniel J. Waldorf, Richard E. Devor, Shiv. G. Kapoor

Industrial and Manufacturing Engineering

Under normal machining conditions, the cutting forces are primarily due to the bulk shearing of the workpiece material in a narrow zone called the shear zone. However, under finishing conditions, when the uncut chip thickness is of the order of the cutting edge radius, a ploughing component of the forces becomes significant as compared to the shear forces. Predicting forces under these conditions requires an estimate of ploughing. A slip-line field is developed to model the ploughing components of the cutting force. The field is based on other slip-line fields developed for a rigid wedge sliding on a half-space and …

Cracking The Shell To Student Learning: An Innovative Instructional Approach, John R. Olson, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

Management and Industrial Engineering courses is motivating students to learn and apply the quantitative and managerial aspects of the material. The aim of our educational methodology is to not only teach and reinforce the core principles of the disciplines, but to have students develop a set of skills that will make them competitive in the classroom and the workforce. Teaching is why a university exists. As a result, the objective of our instructional approach is to attract and retain dedicated students to the fields of Operations Management and Industrial Engineering and to keep those students competitive and in focus with …

Fuzzy Logic Control Of A Model Airplane, Jon C. Ervin, Sema E. Alptekin

Industrial and Manufacturing Engineering

Common uses of fuzzy logic control today are found in relatively simple applications in products. These applications only scratch the surface of the potential of fuzzy logic control in complex mechatronic systems. In order to demonstrate the utility of fuzzy logic in complex device control, a fuzzy logic fly-by-wire system has been developed for a model airplane. The model airplane is a complex system of several critical inputs that require rapid processing and action in order to maintain flight stability. In addition, payload and power constraints severely limit the size, weight and processing power of the hardware to be carried …

Using Simulation To Derive Activity-Based Costing Estimates, Paul Savory, Robert Williams

Department of Industrial and Management Systems Engineering: Faculty Publications

This presentation showcases integrating activity based costing into the development of a SIMAN simulation of a manufacturing system.

The Role Of Air Cargo In California's Goods Movement, H.-S. Jacob Tsao

Faculty Publications

Caltrans began a systematic investigation into the role of air cargo in California’s goods movement, as part of the larger development effort for a statewide goods movement strategy, and funded a research project in 1997 for the Institute of Transportation Studies at U.C. Berkeley to (i) gain a broader understanding of the State’s air cargo industry and the role of air cargo in California’s goods movement, (ii) assess the importance of air cargo to the State’s economy, (iii) begin identification of issues hindering efficient air cargo movement in the State, and (iv) explore possible State roles for resolving the issues. …

Development And Realization Of A Single-Mode Optical Fiber Ferrule Mold Insert With Twelve Channels, Hsiharng William Yang

Doctoral Dissertations

A manufacturing process for an optical fiber ferrule mold insert with twelve channels has been established. This research project presents mask design, mask fabrication, deep X-ray lithography exposure, resist developing, nickel electroforming, as well as surface finishing to attain the final result. Deep X-ray mask fabrication methods are explored, including mechanically machined masks, micro-EDM masks, and E-beam written masks. The exposures to pattern resists and electroforming to fabricate nickel molds up to 500 $\mu$m thickness are reported in this study. Nickel structures for the optical fiber ferrule insert with twelve channels made by electroforming are the final products. A practical …

Sustaina Bility Of Irrigation Schemes For Small-Scale Farmers: A Case Study Of Irrigation Scheme At Buleya Malima, Gwembe Valley, Zambia, Masinja R

Tanzania Journal of Engineering and Technology (TJET)

A study to determine facrors influencing sustainability of smallholder irrigation schemes was carried our a! Buleya Malima, Southern Province, 7_nnzbia. These factors included technical and socio-economic factors. found Out that the technical factors were 26.5, 64.5 and 9.2 percent for application efficiency, tailwater ratio and deep percolation, respectively, indicating that farmers wasted water mainly through tailwater runoff.From socio-economic point of view, the study indicated that the scheme lacked (i) farmer participation in designing and planning operation of the scheme (ii) managerial ability and innovativeness to form their own viable organisation: and (iii) formal training in technical operations of irrigation, infrastructure …

Meta-Ethnographic Development Of A Dialogue Methodology Applied To Organization Discourse, Shelley P. Gallup

Engineering Management & Systems Engineering Theses & Dissertations

A gap exists between theoretical stances that acknowledge the importance of dialogue as a dynamic within socially constructed structures, and "steersmanship" of those constructs--e.g., directing, intervening or transforming organizations. A "mechanism" which links theory with practice is missing, leaving practitioners with an acknowledgment of dialogue's central position, but without tools to enact this centrality in practice or research. This research constructs a conceptual model of dialogue, derived from the literature. Using this model as a base, the research seeks to generate a dialogue methodology bridging theory and practice with respect to organizational dialogue. The model, methodology, and research results are …