Operations Research, Systems Engineering and Industrial Engineering Commons^™

Energy-Climate-Manufacturing Nexus: New Insights From The Regional And Global Supply Chains Of Manufacturing Industries, Murat Kucukvar, Bunyamin Canseva, Gokhan Egilmez, Nuri C. Onat, Hamidreza Samadi

Mechanical and Industrial Engineering Faculty Publications

The main objectives of this research are to improve our understanding of energy-climate-manufacturing nexus within the context of regional and global manufacturing supply chains as well as show the significance of full coverage of entire supply chain tiers in order to prevent significant underestimations, which might lead to invalid policy conclusions. With this motivation, a multi region input–output (MRIO) sustainability assessment model is developed by using the World Input–Output Database, which is a dynamic MRIO framework on the world’s 40 largest economies covering 1440 economic sectors. The method presented in this study is the first environmentally-extended MRIO model that harmonizes …

Integrating The Cost Of Quality Into Multi-Products Multi-Components Supply Chain Network Design, Waleed Abdussalam Gueir

Doctoral Dissertations

More than ever before the success of a company heavily depends on its supply chain and how efficient the network. A supply chain needs to be configured in such a manner as to minimize cost while still maintaining a good quality level to satisfy the end user and to be efficient, designing for the network and the whole chain is important. Including the cost of quality into the process of designing the network can be rewording and revealing. In this research the concept of cost of quality as a performance measure was integrated into the supply chain network designing process …

Design And Implementation Of A Fixture For Robotic Welding, Isaac Nathaniel Williams

Industrial and Manufacturing Engineering

The Cal Poly IME department recently purchased a robotic welder. The faculty would like to see this robot incorporated into the welding class. The robot was capable of moving, but was not able to perform a weld prior to this project. This problem is addressed by creating a demonstration part for the welding class. The objectives that need to be complete for this to be possible is designing a part, designing a fixture, analyzing the cost of robotic welding, and implement welding the part in the class. The part is designed with specific requirements in mind. The fixture is designed …

Mri Upgrades At Radiology Associates, Patrick Cheung, Charlene Donlon

Industrial and Manufacturing Engineering

Problem Statement: The MRI machines at Radiology Associates are limiting the company’s ability to expand and compete within the local market. After discussing with technicians and managers at Radiology Associates, we decided to focus on hardware and software upgrades for the MRI machines. With 2 of the 3 locations purchasing new machines in the near future, our focus was on upgrades at the Santa Maria facility. The two machines at this location needed hardware and/or software upgrades to remain on par competitively both within the company and with local scanning options. Flexible coils are beneficial in terms of size, weight, …

Development Of A Process Monitoring Tool For The Manufacturing Process Of An Electric Vehicle Battery Enclosure, Ian Lamond

Industrial and Manufacturing Engineering

High volume manufacturing requires process control that is responsive to manufacturing related issues. It is critical that tools and resources are implemented that gauge manufacturing performance and identify root cause issues.

This project focuses on the design and manufacturing process of an electric vehicle aluminum battery enclosure and the implementation of a production measurement system. The current problem is a lack of process control communication and out of control alarms when uncontrolled events occur for manufacturing associates at the battery enclosure manufacturing work station.

This report examines the core principles of Quality Engineering, the economic advantages of implementing a vision …

Application Of Gearbox Drivetrains For Commuting Bicycles, Loren Sunding

Industrial and Manufacturing Engineering

People all over the world are beginning to ride their bicycles more often to destinations which include work, school, and local markets. Most bicycles being used for these activities have an external drivetrain exposed to the elements of the road including water, mud, dirt, and debris. External drivetrains are very fragile and when damaged, pedaling efficiency is greatly reduced and the overall riding experience diminishes.

One solution to this issue is a gearbox specifically designed for a bicycle frame. A gearbox has several mechanical mechanisms operating inside a protective housing. Since the housing is fully sealed, outside elements are not …

Design And Prototyping Of An Adjustable Putter, Daulton Morgan

Industrial and Manufacturing Engineering

Being able to demo a golf putter is essential for a golfer since the feel of the putter is critical in determining what suits the golfer best. Due to the market being primarily dominated by right-handed players, it is difficult for left-handed players to demo high quality putters since the selection is sparse.

This report is about designing and integrating an interchangeable fastening system that allows a putter to be altered between a right and left-handed orientation, while still maintaining the traditional look of a putter. The report covers the necessary design steps, the prototyping of the putter, the projected …

Assembly Line Kitting: Foam Mold Material Substitute, Samer Samy Saleh

Industrial and Manufacturing Engineering

Kitting is considered an incredibly innovative and effective solution intended to aid operators within a mixed model assembly line. However, it is a non-value added procedure and one that customers may not be willing to pay for. With this project, the goal is to examine opportunities to employ lean principles and provide a solution that further eliminates non-value added procedures, while also producing the potential for a flexible, mixed model assembly line.

To achieve the aforementioned purpose, the production of foam molds, located within industrial totes and sent to the assembly line, was found to be a major waste within …

Examination And Utilization Of Rare Features In Text Classification Of Injury Narratives, Hsin-Ying Huang

Open Access Dissertations

Thanks to the advances in computing and information technology, analyzing injury surveillance data with statistical machine learning methods has grown in popularity, complexity, and quality over recent years. During that same time, researchers have recognized the limitations of statistical text analysis with limited training data. In response to the two primary challenges for statistical text analysis, dimensionality reduction and sparse data, many studies have focused on improving machine learning algorithms. Less research has been done, though, to examine and improve statistical machine learning methods in text classification from a linguistic perspective.

This study addresses this research gap by examining the …

Impact Of Rfid Information-Sharing Coordination Over A Supply Chain With Reverse Logistics, Juan Jose Nativi Nicolau

Open Access Dissertations

Companies have adopted environmental practices such as reverse logistics over the past few decades. However, studies show that aligning partners inside the green supply chain can be a substantial problem. This lack of coordination can increase overall supply chain cost. Information technology such as Radio Frequency Identification (RFID) has the potential to enable decentralized supply chain coordinate their information. Even though there are research that address RFID on traditional supply chain, few researches address how to coordinate RFID information sharing in a green supply chain. We study, through simulation experiments, two types of RFID information-sharing coordination under different configurations related …

Metrics Of Critical Pair Identification, Zixu Zhang

Open Access Theses

Critical Pair Identification works as a potential assistive tool for human air traffic controllers by identifying potentially dangerous situations that are not detected by proposed automated separation assurance systems. This concept specifically considers conflicts that might arise if aircraft unexpectedly deviate from their planned flight path in the near future. Five metrics of the critical pair concept, Critical Pair Count, Time to Risk Exposure, Lead Time, Risk Exposure Duration and Blunder Sensitivity Index, have been developed and mathematically defined to characterize the safety level of an aircraft pair or a volume of air space. Algorithm that computes proposed metrics is …

Comparing Three Instructional Modes For An Engineering Economy Course, Farnaz Ghazi Nezami, M. B. Yildirim, G. Grossi Crema

Industrial & Manufacturing Engineering Publications

This study compares three instructional modes in an “Engineering Economy” course: online, face-to-face (FtF), and flipped. Engineering Economy is a core course in this study and incorporates students with diverse backgrounds from different engineering majors. To discern the relation between student characteristics and teaching modality, an online questionnaire was designed for each mode and distributed over a two-year period. Data was collected and several statistical analyses were conducted to study the relationship between pedagogical delivery modes and various student-based factors such as gender, age, course load, living distance from campus, computer skills, work status, and first language. Students’ performance, persistence, …

Taming Tail Latency For Erasure-Coded, Distributed Storage Systems, Jingxian Fan

Open Access Theses

Nowadays, in distributed storage systems, long tails of responsible time are of particular concern. Modern large companies like Bing, Facebook and Amazon Web Service show that 99.9th percentile response times being orders of magnitude worse than the mean. With the advantages of maintaining high data reliability and ensur- ing enough space eciency, erasure code has become a popular storage method in distributed storage systems. However, due to the lack of mathematical models for analyzing erasure-coded based distributed storage systems, taming tail latency is still an open problem.

In this research, we quantify tail latency in such systems by deriving a …

Optimization Models And Algorithms For Demand Response In Smart Grid., Guangyang Xu

Electronic Theses and Dissertations

For demand response in smart grid, a utility company wants to minimize total electricity cost and end users want to maximize their own utility. The latter is considered to consist of two parts in this research: electricity cost and convenience/comfort. We first develop a system optimal (SO) model and a user equilibrium (UE) model for the utility company and end users, respectively and compare the difference of the two. We consider users' possible preference on convenience over cost-saving under the real-time pricing in smart grid, and each user is assumed to have a preferred time window for using a particular …

Order Picking Strategies For Healthcare Warehouses., Ehsan Khodabandeh

Electronic Theses and Dissertations

Order picking is the process of collecting goods and items in specified quantities from storage locations, in response to customer orders. Since many labor resources are involved in this process, finding ways to make it more efficient have been a primary goal for researchers and practitioners. Determining a better allocation of products to the storage areas, finding the best route and sequence to pick multiple products, and choosing the best picking policies to minimize congestion in the aisles are just a few of many objectives regarding order picking process. Due to regulatory compliances and the chance of product spoilage, additional …

A Mixed Integer Linear Programming Approach For Developing Salary Administration Systems, Taner Cokyasar

Masters Theses

Determining salary increases of executive personnel is a challenging decision process for many companies. Salary administration policies that aid in the determination of salary increases and other compensation benefits have a wide variety of advantages for both a company and its employees. This thesis develops a mathematical programming approach to create a salary administration system that recognizes the importance of performance and potential of employees for future promotions as major components of a salary increase policy for executive personnel. A number of companies all over the world use salary administration systems that integrate work performance and potential for advancement to …

Grouping Techniques To Manage Large-Scale Multi-Item Multi-Echelon Inventory Systems, Anvar Abaydulla

Graduate Theses and Dissertations

Large retail companies operate large-scale systems which may consist of thousands of stores. These retail stores and their suppliers, such as warehouses and manufacturers, form a large-scale multi-item multi-echelon inventory supply network. Operations of this kind of inventory system require a large number of human resources, computing capacity, etc.

In this research, three kinds of grouping techniques are investigated to make the large-scale inventory system “easier” to manage. The first grouping technique is a network based ABC classification method. A new classification criterion is developed so that the inventory network characteristics are included in the classification process, and this criterion …

The Effect Of Process Parameters And Surface Condition On Bond Strength Between Additively Manufactured Components And Polymer Substrates, Bharat Bhushan Chivukula

Graduate Theses and Dissertations

Additive patching is a process in which printers with multiple axes deposit molten material onto a pre-defined surface to form a bond. Studying the effect of surface roughness and process parameters selected for printing auxiliary part on the bond helps in improving the strength of the final component. Particularly, the influence of surface roughness, as established by adhesion theory, has not been evaluated in the framework of additive manufacturing (AM). A full factorial design of experiments with five replications was conducted on two levels and three factors, viz., layer thickness, surface roughness, and raster angle to examine the underlying effects …

Safety Performance Prediction Of Large-Truck Drivers In The Transportation Industry, Emily Moneka Francis Xavier

Graduate Theses and Dissertations

The trucking industry and truck drivers play a key role in the United States commercial transportation sector. Accidents involving large trucks is one such big event that can cause huge problems to the driver, company, customer and other road users causing property damage and loss of life. The objective of this research is to concentrate on an individual transportation company and use their historical data to build models based on statistical and machine learning methods to predict accidents. The focus is to build models that has high accuracy and correctly predicts an accident. Logistic regression and penalized logistic regression models …

Simulation Modeling For Energy Consumption Of Residential Consumers In Response To Demand Side Management., Prajwal Khadgi

Electronic Theses and Dissertations

Energy efficiency in the electricity distribution system continues to gain importance as demand for electricity keeps rising and resources keep diminishing. Achieving higher energy efficiency by implementing control strategies and demand response (DR) programs has always been a topic of interest in the electric utility industry. The advent of smart grids with enhanced data communication capabilities propels DR to be an essential part of the next generation power distribution system. Fundamentally, DR has the ability to charge a customer the true price of electricity at the time of use, and the general perception is that consumers would shift their load …

Dynamic Warehouse Optimization Using Predictive Analytics., Parvaneh Jahani

Electronic Theses and Dissertations

The forward area is a small area of a warehouse with a low picking cost. Two approaches that are investigated for selecting the SKUs of this area and the allocated space are the static and the dynamic approaches. In the case that decisions about the forward area are made periodically (e.g. yearly) and the products' demand patterns are completely ignored, the FRP is static. We developed two heuristics that solve the large discrete assignment, allocation, and sizing problem simultaneously. Replenishing the same product in the same place of the forward area brings about a ``Locked" layout of the fast picking …

A Fuzzy Inference System Approach For Evaluating The Feasibility Of Product Remanufacture, Thomas Aming'a. Omwando

Theses and Dissertations

In the recent past, efforts have been made in enhancing sustainable manufacturing aimed at protecting the environment and saving natural resources. Among the efforts that have been explored include strategies to ensure responsible end-of-life product management so as reduce the impact on the environment and achieve effective use of resources. Towards this end, reduce, reuse and recycle product disposal strategies have found a lot of consideration in manufacturing. Of the product reuse strategies, remanufacturing has been widely applied owing to its unique feature of rendering the remanufactured product as good as new. For remanufacturers, this strategy leads to provision of …

Effective Supplier Quality Practices In The Construction Industry, Ashleigh Hegwood

Industrial Engineering Undergraduate Honors Theses

The dynamic and irregular nature of projects in the construction industry causes the complexity of supplier quality management (SQM). The Construction Industry Institute (CII) Research Team (RT) 308 is focused on achieving zero rework through effective supplier quality practices.

This honors thesis is an extension of RT 308’s project work. Its purpose is to look at current supplier evaluation practices within the construction industry, confirm arecommended supplier cutoff rating through data analysis, and determine if outliers in the data set could be normalized. A survey was developed in Qualtrics (an online survey software tool) and sent to CII members for …

A Neural Network For Collaborative Forecasting, Abdulrahman M. Enani

Masters Theses

As the supply chain activities’ backbone, demand forecasting must be accurate. This paper proposes an artificial neural network forecasting model, which integrates and synchronizes shared information, such as sales or consumption rate among different partners, to improve the forecasting’s accuracy. This information sharing is part of the collaborative planning, forecasting and replenishment (CPFR) model, which is a supply chain model aiming to enhance the supply chain’s efficiency by jointly planning and forecasting between two or more supply chain partners that will be used as the base for production and replenishment activities. The model is validated using a tuna product sales …

A General Code To Represent The Mathematical Life Cycle Cost Model Of Bridge, Bajel Mohammed Alshadeedi

Masters Theses

There are many factors that play a role in the overall cost of any bridge. The life cycle cost needs deep knowledge of bridge components to calculate its subcategories costs. The bridge life cycle cost is divided into; agency, user cost, and society costs. The agency cost includes the expected value of the final bridge construction cost, the inspection cost, better value of repainting cost, and replacing asphaltic deck cost. The user cost includes traffic delay cost and vehicle operation cost under different traffic conditions, accident cost, and failure cost. The society cost includes aesthetical and environmental impact. All costs …

The Effect Of Interruptions On Primary Task Performance In Safety-Critical Environments, Cheryl Ann Nicholas

Doctoral Dissertations

Safety critical systems in medicine utilize alarms to signal potentially life threatening situations to professionals and patients. In particular, in the medical field multiple alarms from equipment are activated daily and often simultaneously. There are a number of alarms which require caregivers to take breaks in complex, primary tasks to attend to the interruption task which is signaled by the alarm. The motivation for this research is the knowledge that, in general, interrupting tasks can have a potentially negative impact on performance and outcomes of the primary task. The focus of this research is on the effect of an interrupting …

Design, Implementation, And Evaluation Of A User Training Program For Integrating Health Information Technology Into Clinical Processes, Ze He

Doctoral Dissertations

Health information technology (IT) implementation can be costly, and remains a challenging problem with mixed outcomes on patient safety and quality of care. Systems engineering and IT management experts have advocated the use of sociotechnical models to understand the impact of health IT on user and organizational factors. Sociotechnical models suggest the need for user-centered implementation approaches, such as user training and support, and focus on processes to mitigate the negative impact and facilitate optimal IT use during training. The training design and development should also follow systematic processes guided by instructional development models. It should take into account of …

Wells Fargo, Samsung And Spacex: The Dos And Don’Ts Of Today’S Quality Environment, Jim Burgin

Operations Management Presentations

Quality is everywhere, and is so critical to your success. This webinar will use Toyota’s 14 Principles as the springboard to discuss teach points from my Quality Management class. The title mentions a few companies where good practices or challenging activities provide a road map to success or failure. Rest assured there are many more. Burgin uses stories and experiences from class to illustrate quality concepts.

Rotorcraft Cockpit Simulation For Early End-User Design Decisions, Derek Millard, Bryan Mesmer

Von Braun Symposium Student Posters

No abstract provided.

Storytelling In Engineering Preference Communication, Giulia E. Palma, Bryan L. Mesmer, Jeffrey E. Dyas

Von Braun Symposium Student Posters

No abstract provided.