Operations Research, Systems Engineering and Industrial Engineering Commons^™

Creep-Fatigue Life Prediction Of Low Alloy Steels, James Toland, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

The creep-fatigue behavior of Cr-Mo steels has been examined from published data. The published data were compiled in an earlier effort and used in this paper to develop a multivariate best-fit equation to predict the low cycle fatigue life. The fatigue test temperatures were representative of temperatures experienced in nuclear power plants, which varied from room temperature to 600°C. Within this temperature range, depending upon the test parameters used, creep and fatigue processes interact and failure occurs in the lowcycle fatigue regime.

A Window-Based Software For Fatigue Crack Growth Data Reduction, B. Keeton, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

The objective of this research is to develop a Windows-based program to present the fatigue crack growth rate and mode I stress intensity factor range data. Microsoft Visual Basic was used to write the code. The program developed in this study calls out the input data in terms of crack length (α) and the number of cycles (Ν). Secant and seven point polynomial distribution was used to fit the data. The installation procedure for the program was copied onto a disk to install the program. Future work is needed to further modify the a-N data and therefore to present da/dN-ΔΚ …

Dwell Sensitivity Behavior And Modeling, E. Pyburn, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Since engineering materials are exposed to dwell-times in service, it is important to understand the effects of dwell times on the fatigue life. The mechanisms controlling deformation and failure under dwell conditions are in terms of metallographic damage namely; transgranular fracture, intergranular fracture, mixed intergranular transgranular fracture modes, surface striated damage, creep damage and oxidation. These mechanisms are very difficult to include in a quantitative model to predict the dwell sensitivity behavior of high temperature materials. Published creep-fatigue data were compiled from various sources for a number of materials such as copper alloys (NARloy-Z, AMZ1RC), steel alloys (9Cr-lMo), and nickel …

Statistical Modeling Of Fatigue Crack Growth, Ignacio Guerra, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

The objective of this research is to fit normal and lognormal distributions to fatigue crack growth rate (da/dN) data and present the data in terms of cumulative frequency distribution (f (x)) and a variant of da/dN and mode I stress intensity factor range (ΔΚ), z. The probability density functions (F(da/dN)) were also plotted for the data. The data was compiled from open literature, conducted on a hot section turbine disk material Inconel 718 under a North Atlantic Treaty Organization (NATO) project, through the Advisory Group on Aerospace Research and Development (AGARD). Incomel 718 was tested at 650°C utilizing various specimen …

Life Prediction Of Stainless Steels Used In Nuclear Reactors, Jonathan Clark, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Effects of dwell times and temperature on creep-fatigue behavior of stainless steels have been examined from published data. The temperatures of these materials varied from 430°C to 816°C. Within this temperature range creep and fatigue processes interact and failure occurs in the low-cycle regime. A least square best fit equation was developed from the compiled data fitting all the data points. The variables were temperature, strain rate, dwell time and strain range and were used with and without transformation functions to derive the equation. Statistical analysis was performed showing a very high coefficient of correlation value for the life prediction …

Failure Modes Of Biomedical Implants, Andrew Gratton, Bert Buford, Tarun Goswami, Dana Gaddykurten, Larry Suva

Biomedical, Industrial & Human Factors Engineering Faculty Publications

The metallic biomaterials are very well known among various biomaterials. Stainless steel was used successfully as an implant material in the surgical field, then Vitallium, cobalt based alloys were used as implant materials. Titanium is the newest metallic biomaterial among three main metallic biomaterials, stainless steels, Co-based alloys and titanium alloys. These materials are used for the instrumentation replacing failed hard tissue, for example, artificial hip joints, artificial knee joints, bone plates, dental implants and in similar applications. Biocompatibility characteristics of titanium alloys make it the preferred choice for such applications, additional factors being light weight, excellent mechanical properties, corrosion …

A Simulation Based Experiment For Comparing Amhs Performance In A Semiconductor Fabrication Facility, Gerald Mackulak, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

As the cost and complexity of constructing a semiconductor fabrication facility increases, responsive tools are needed for designing and planning its operations. Discrete-event simulation paired with design of experiments is an effective combination. This article demonstrates how simulation in combination with design of experiments is used to compare the intrabay layout of two automated material handling systems. The difference in stocker robot utilization, number of vehicle moves per hour, and average delivery time for the two intrabay layouts will be compared using a fractional factorial experimental design. The study demonstrates that the distributed storage option is preferable for maximizing manufacturing …

Physical-Statistical Modeling And Optimization Of Cardiovascular Systems, Dongping Du

USF Tampa Graduate Theses and Dissertations

Heart disease remains the No.1 leading cause of death in U.S. and in the world. To improve cardiac care services, there is an urgent need of developing early diagnosis of heart diseases and optimal intervention strategies. As such, it calls upon a better understanding of the pathology of heart diseases.

Computer simulation and modeling have been widely applied to overcome many practical and ethical limitations in in-vivo, ex-vivo, and whole-animal experiments. Computer experiments provide physiologists and cardiologists an indispensable tool to characterize, model and analyze cardiac function both in healthy and in diseased heart. Most importantly, simulation modeling empowers the …

High Temperature Fatigue Crack Growth Behavior Of Ti-6al-4v, N. K. Arakere, Tarun Goswami, J. Krohn, N. Ramachandran

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Experimental evaluation of high temperature, Fatigue Crack Growth Rate (FCGR) data for Ti-6A1-4V, a titanium alloy, is presented. The FCGR data were measured at room temperature, 175, 230, 290 and 345°C using the Direct Current Potential Difference (DCPD) technique. Compact Tension (CT) specimens were used in the program and crack growth rates (da/dN) vs. Mode I stress intensity factor ranges (ΔΚ) were plotted as a function of temperature. A temperature rise from 175 to 345°C did not cause a substantial increase in crack growth rates within the Stage II region where a linear relationship describes the behavior. Fonnation of secondary …

A Comparative Study On Projected And Actual Manufacturing Times To Identify The Source Of Customer Delinquency, Zaki Kuruppalil

All-Inclusive List of Electronic Theses and Dissertations

This study was an investigation of the projected lead time and the actual lead time for a part manufactured at Tri-Industries Inc., Terre Haute, Indiana. The research was focused on a single part produced in Tri-Industries. The problem was that there is a difference in the projected lead time and the actual lead time of the part under investigation. The actual lead time was longer than projected lead time, which resulted in the company being delinquent in customer delivery. This investigation was conducted to find out the source for customer delinquency for a single part in Tri-Industries. The conclusion was …

Production Of Biogas From Water Hyacinth: Effect Of Substrate Loading In Semi-Batch & Batch Operations, J Katima

Tanzania Journal of Engineering and Technology (TJET)

A study was carried out to establish the effect of substrate loading rate on the production of biogas from water hyacinth. The experiments revealed that the maximum methane yield in a batch process was 0.166 normal litre (NLVg Of volatile solids (VS) added at substrate concentration of 25 g dry mass'litre after five days of incubation. The maximum methane yield in a semi-batch process was 0.153 NWg VS added at 1.30 g VS'litre day and retention time Of 15 days.

Recyclability Of Modified Ps-Aq Pulps At Around Kappa 30, Rwaichi Minja

Tanzania Journal of Engineering and Technology (TJET)

Bleachable grade pulps prepared from Nonvegian softwood spruce chips while simulating possible alternatives of improving pulp yield by application Of polysulphide (PS) and anthraquinone (AQ) have been used in this study. The tests for recyclability were performed on hydrogen form pulps. The pulps considered were Iso- Thermal cooking (ITC) kraft pulp which was used as a reference pulp, conventional PS-AQ pulp, soda PS-AQ pulp and kraft PS-AQ pulp. The loss Of swelling ability (homification) Of the pulps, was determined by measurement of water retention value (W R V). The results showed that, PS-AQ pulps had similar or slightly better swelling …

A Study Into Lack Of Product Innovation And Business Techniques At The Tricycle Workshop And Rrs Lessons To Small Companies, E Elias

Tanzania Journal of Engineering and Technology (TJET)

A study was carried out at the Tricycle Workshop (TW) which was facing the problem of !ack of orders and therefore stagnation Of business. The objective of the study was to find out reasons for this situation and to propose possible remedial solutions. The study was conducted using the principles of the Product Innovation process where internal and external issues related to the business Of the company were investigated for information. Analysis Of information obtained indicated that the bad situation of the TW had mainly been caused by the nature of the tricycles-supply system whereby users (disabled persons) are unable …

Computer-Aided Engineering For Tool Design In Manufacturing Engineering Curriculum, Daniel J. Waldorf

Industrial and Manufacturing Engineering

At Cal Poly – San Luis Obispo, a variety of tool design issues are covered in a junior-level manufacturing engineering course called Tool Engineering. In the course, designing fixtures – for any process – is a major component of the content. The process of designing a fixture is similar to the method a mechanical engineer would use to design a new product. The course is therefore an excellent opportunity to teach design principles to manufacturing engineers. This project involves an attempt to introduce computer-aided methods, including the finite element method (FEM), for analysis of tool design into the Tool Engineering …

Teaching Factory, Sema E. Alptekin, Reza Pouraghabagher, Patricia Mcquaid, Daniel Waldorf

Industrial and Manufacturing Engineering

Academia must develop a new approach to teaching in order to better prepare engineering students to function efficiently and adjust readily within the framework of the factories in the real world. Some engineering programs emphasize theory, while others emphasize application as isolated blocks. The "Teaching Factory" being developed at Cal Poly combines both theory and applications. It makes use of state-of-the-art industrial grade production equipment, computer hardware and software in the form of the following two systems: 1) a functioning "real" factory hardware environment, and 2) a Production Planning and Control Center.

A Conceptual Framework Of Cost/Benefit Justification For Ergonomic Projects To Reduce Musculoskeletal Disorders In The Workplace, Nitipong Boon-Long

Dissertations

A framework for justifying ergonomic projects to the overall cost savings is developed which estimates the extent of musculoskeletal disorders (MSDs) exposures to a specific industry. A cost structure is developed to estimate the investment needed for an ergonomics program and the costs related to MSDs problems including workers' compensation costs, work-related costs, and labor turnover costs. Data was adopted from sources including Bureau of Labor Statistics (BLS), the Healthcare Cost and Utilization Project (HCUP-3), and estimates suggested in OSHA's former Ergonomics Standard. Top fifteen manufacturing industries with the highest MSDs rates were selected to apply the framework. Results showed …

Designing Web-Based Adaptive Learning Environment : Distils As An Example, Lilian Cao

Dissertations

In this study, two components are developed for the Web-based adaptive learning: an online Intelligent Tutoring Tool (ITT) and an Adaptive Lecture Guidance (ALG). The ITT provides students timely problem-solving help in a dynamic Web environment. The ALG prevents students from being disoriented when a new domain is presented using Web technology. A prototype, Distributed Intelligent Learning System (DISTILS), has been implemented in a general chemistry laboratory domain.

In DISTILS, students interact with the ITT through a Web browser. When a student selects a problem, the problem is formatted and displayed in the user interface for the student to solve. …

A Novel Approach Towards Usability Studies For Visual Search Tasks In Graphical User Interface Applications Using The Activity Theory Approach, Tirthankar Sengupta

Theses

The field of Human Computer Interaction still strives for a generalized model of visual search tasks (icon search, menu search, text search, label search, search through hypertext and feature recognition). The existing models of visual search, in spite of being impressive, are limited under certain perspectives due to lack of generality. The thesis tries to provide a holistic approach for the modeling of visual search tasks in graphical user interfaces from the Activity Theory (AT) perspective with the aim of rendering a theoretical bridge between HCI and Psychology. A detailed review of literature from the variegated discipline contributing to the …

Simulation Modeling For Integrated E-Supply Chain Management, Pornsarun Wirojanagud

Theses

E-supply chain management is an emerging area of interest as companies begin to explore the Internet's potential to restructure supply chain relationships. The environmental impact of e-supply chain management is a critical issue towards sustainability. This thesis discusses and models an integrated e-supply chain network accounting for material and information flows throughout the supply chain in order to analyze the environmental implications and tradeoffis with other system characteristics. The network structure has complex interactions between various entities. In order to understand and analyze dynamic performance, a discrete-event simulation approach is utilized. An integrated tool was developed using the Arena simulation …

The Need For Emphasis On Teaching The Content Of Certain Subject Areas And Teaching Concepts Related To Certain Packaging Industry Job Titles As Perceived By Packaging Professionals In Indiana And The Surrounding States, Marion D. Schafer

All-Inclusive List of Electronic Theses and Dissertations

The study investigates the opinions or packaging professionals about an appropriate curriculum for a Bachelor of Science degree program in packaging. The study was conducted by surveying packaging profossionals randomly seleclcd from the Central Indiana Institute of Packaging Professionals mailing list. This list was made up mostly of Indiana residents but included a few residents from the fhur surrounding slates. The study was initiated as a first step in the process of developing appropri.ite improvements to the curriculum for the Bachelor of Science degree in packaging al Indiana State University. Six packaging job titles and twenty-three su~jcct areas were chosen …

Maximum Acceptable Oral Reading Speed For Voice Input Systems, Nirari M. Oda

Masters Theses

The objective of this thesis was to study the effect of vocal duration period and background noise on psychophysical oral reading speed. Ten healthy white males (21-28 years old) were used as subjects. Experiment one was designed to determine Maximum Acceptable Oral Reading Speed (MAORS) for an 8-hour period using psychophysical methodology. Results indicate that 114 words/min was an acceptable oral reading rate for an 8-hour day. Furthermore, 2 hours and 20 minutes is an acceptable testing period ( equivalent to the 8-hour day). Acoustical and physiological variables support these findings. Experiment two was designed to study the effect of …

Empirical Model-Based Control For End Milling Process, Abdelmalak Salib

Dissertations

The main objective of this research is to develop an empirical model-based control mechanism to maintain a fine surface finish quality by maintaining on-line cutting force values. The proposed model has been developed to present the control model constraints, by varying the machining parameters to control the force output to be constant. To relate the surface finish and the cutting force in the end milling machining process, a design of experiment has been conducted to determine the effect of two different materials (aluminium and steel) and the machining parameters (feed rate, spindle speed) at a predefined depth of cut.

Regression …

Entrance Capacity Of An Automated Highway System, Randolph W. Hall, Ali Nowroozi, Jacob Tsao

Faculty Publications

This paper evaluates the entrance capacity and queueing delay for Automated Highway Systems through use of simulations and analytical modeling. Queueing statistics are also used to determine the sustainable capacity of alternative concepts, taking trip length distribution and spacing between ramps into consideration. Based on safety-spacing headways (produced in a separate analysis), the most promising concept utilizes platoons both on the highway and on on-ramps. However, it is unclear whether comparable capacity can be achieved on exit, when vehicles must be decoupled from their platoons, and whether it is safe for vehicles to enter the highway in closely spaced platoons. …

A K-Out-Of-N Reliability System With An Unreliable Server And Phase Type Repairs And Services: The (N, T) Policy, Srinivas R. Chakravarthy, Achyutha Krishnamoorthy, P. V. Ushakumari

Industrial & Manufacturing Engineering Publications

In this paper we study a k-out-of-n reliability system in which a single unreliable server maintains n identical components. The reliability system is studied under the (N,T) policy. An idle server takes a vacation for a random amount of time T and then attends to any failed component waiting in line upon completion of the vacation. The vacationing server is recalled instantaneously upon the failure of the Nth component. The failure times of the components are assumed to follow an exponential distribution. The server is subject to failure with failure times exponentially distributed. Repair times of the component, fixing times …

A Framework For The Implementation Of An Iso 9000 Based Certification Program For Printed Circuit Board Manufacturers, Adam Y. Maamoun

Retrospective Theses and Dissertations

ISO 9000:2000 is the newest version of the ISO 9000 family of standards. Unlike the 1994 version, it does not distinguish between servicing, testing and designing standards. It emphasizes quality improvement rather than quality control and briefly explains how to implement the Plan-Do-Check- Act (PDCA) cycle for improvement and the use of statistical techniques to improve the quality of process and product instead of controlling the quality of the output. The thesis explains why companies need to be certified and how to implement quality improvement programs.

The objective of this thesis is to provide generic certification guidelines for printed circuit …

Guidelines For Using Process Mapping To Aid Improvement Efforts, Paul Savory, John R. Olson

Department of Industrial and Management Systems Engineering: Faculty Publications

Process mapping is an easy-to-visualize method for people to analyze and agree on the most efficient routes for reengineering or improving a process. It aids in determining redundant tasks, uncovering hidden interactions between processes and people, and focusing on the processes that serve customers, improve quality, and generate income. This paper presents guidelines for using process mapping as an improvement tool. It is based on the authors’ experiences in aiding a variety of healthcare, service, and manufacturing companies.

Combining Activity-Based Costing With The Simulation Of A Cellular Manufacturing System, Paul Savory, Robert Williams, Rodney Rassmuseun

Department of Industrial and Management Systems Engineering: Faculty Publications

This paper presents an integrated simulation and activity-based management approach for determining the best sequencing scheme for processing a part family through a manufacturing cell. The integration is illustrated on a loop or U-shaped manufacturing cell and a part family consisting of four part types (A, B, C, and D). Production requirements for the cell demand that part batches be processed one type at a time. For example, all part A’s are processed until weekly demand is met, then part B’s, etc. The objective of this example is to determine the best part sequence (e.g., ABCD, DCBA or CABD). In …

Combining Activity-Based Costing With The Simulation Of A Cellular Manufacturing System, Paul Savory, Robert Williams, Rodney Rassmuseun

Department of Industrial and Management Systems Engineering: Faculty Publications

Discrete-event simulation is one of the most effective techniques for analyzing a manufacturing system. Unfortunately, little attention is given to using simulation models to estimate the economic impact of a proposed system configuration. This paper defines how activity-based costing (ABC) concepts can be incorporated into a discrete-event simulation model. Special emphasis is on demonstrating how decision making can be aided by having the simulation create a detailed “Bill of Activity” describing costs associated with manufacturing a part. The integration of ABC and simulation is illustrated by evaluating the impact of a proposed manufacturing cell configuration. The additional costing information aids …

Use Of Incremental Adaptation And Habituation Regimens For Mitigating Optokinetic Side-Effects, David A. Graeber

Retrospective Theses and Dissertations

The use of incremental and repeated exposures regimens have been put forth as effective means to mitigate visually induced motion sickness based on the Dual Process Theory (DPT) (Groves & Thompson, 1970) of neural plasticity. In essence, DPT suggests that by incrementing stimulus intensity the depression opponent process should be allowed to exert greater control over the net outcome than the sensitization opponent process, thereby minimizing side-effects. This conceptual model was tested by empirically validating the effectiveness of adaptation, incremental adaptation, habituation, and incremental habituation regimens to mitigate side-effects arising from exposure to an optokinetic drum. Forty college students from …

Re-Engineering Of The Quality Assurance Process Using Work Study Methodology, Yew Hoong Chia

Student Works (2000-2009)

This project paper explores the application of Work Study methods to improve the manufacturing processes in the current semiconductor manufacturing environment. The scope of the project is narrowed down to the Quality Assurance Out-going Final Inspection (QA OFI) Gate process step at the End-Of-Line (EOL) Operations in Motorola Malaysia Sendirian Berhad. This QA OFI Gate process step had recently become a bottleneck to the total EOL operations and in need of productivity improvement. It was observed that Work Study methods were not being used extensively or applied in a systematic manner in the company being studied. Many changes were made …