Mechanical Engineering Commons^™

Materials Testing Furnace 2026, Austin Gregson, Lucas Lafayette, Mekhi Hale

Mechanical Engineering Senior Theses

This thesis presents the design, analysis, manufacturing, and testing of a material testing furnace for its intended use at Santa Clara University. The goal of this project is to develop a cost-effective and adaptable furnace capable of providing a controlled hightemperature, inert environment for material characterization. The furnace incorporates welded aluminum chambers, stainless steel load-transfer rams, an argon-based atmospheric control system, and planned tungsten heating elements for reaching temperatures up to 2000 ◦C. Trade-off analyses were conducted on the ram cooling channel geometry as well as the choice of coolant through both plates and rams. Manufacturing efforts were focused on …

Roadmap On Artificial Intelligence-Augmented Additive Manufacturing, Ali Zolfagharian, Liuchao Jin, Qi Ge, Wei-Hsin Liao, Andrés Díaz Lantada, Francisco Franco Martínez, Tianyu Zhang, Tao Liu, Charlie C.L. Wang, Mohammad Hossein Mosallanejad, Reza Ghanavati, Abdollah Saboori, Alejandro De Blas De Miguel, William Solórzano-Requejo, Yi Cai, Xiangyang Dong, Huangyi Qu, Najmeh Samadiani, Guangyan Huang, Austin Downey, Yanzhou Fu, Lang Yuan

Faculty Publications

Artificial intelligence-augmented additive manufacturing (AI2AM) represents a transformative frontier in digital fabrication, where artificial intelligence (AI) is embedded not as a peripheral tool, but as a central framework driving intelligent, adaptive, and autonomous additive manufacturing (AM) systems. The objective of this Roadmap is to present a comprehensive vision of the state-of-the-art developments in AI2AM while charting the future trajectory of this rapidly emerging field. As AM applications continue to expand across diverse sectors, conventional design and control strategies face growing limitations in scalability, quality assurance, and material complexity. AI uses tools like computer vision, generative design, and large language models …

Additive Manufacturing Of Ti-Ni Based Ternary Shape Memory Alloys, Yitao Chen, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metal additive manufacturing has become a powerful tool to develop customized metal alloys and to discover more advanced properties for novel extended applications. Ti-Ni based shape memory alloy is a group of intriguing smart functional materials, and adding a small amount of a third element can promote and induce more attractive functions. Due to the difficulty in traditional processing and the unique feature of material flexibility of in-situ alloying in additive manufacturing processes, not only Ti-Ni binary shape memory alloys but also Ti-Ni-X ternary shape memory alloys can be developed, manufactured, and investigated in-depth by additive manufacturing. This paper provides …

Numerical Study Of Nutrient Mixing In Trabecular Bone In Microgravity, Disuse And Normogravity, Sagar Gharti

Doctoral Dissertations and Master's Theses

Mechanical loading is known to regulate bone remodeling by driving interstitial fluid flow which stimulates cells and drives nutrient transport within the trabecular network. In microgravity, the absence of mechanical stimulation or loading suppresses convective flow processes, causing diffusion-driven nutrient mixing and renewal, and accelerated bone loss. This thesis investigates how oscillation frequency and trabecular bone density jointly control nutrient mixing and wall shear stress within trabecular cavities.

A computational fluid dynamics (CFD) framework is developed in STAR-CCM+ using a soft-cap oscillation model that mimics cyclic compression. Three idealized trabecular morphologies are simulated across different frequencies to represent microgravity or …

Ellie - Exteroceptive Light Locomotion In Eukaryote-Fungi, Brandon Etwarroo

Doctoral Dissertations and Master's Theses

Over the past decade, fungal research and its technological applications have expanded across multiple disciplines, including the emerging field of biohybrid systems. This thesis develops and evaluates a wireless, untethered mobile robot controlled by the action potential-like activity generated by Pleurotus ostreatus sporocarps under red, green, and blue optical stimulation. Light is applied to the sporocarps, the resulting electrical responses are recorded, and these signals are transmitted wirelessly to actuate the mobile robot. Both the action potential-like activity patterns and the robot’s movement trajectories were analyzed. The results demonstrate that wireless robotic control mediated by fungal electrophysiology is feasible. Overall, …

Effect Of Nozzle Pressure Ratio On Thrust And Flow Behavior In A Supersonic De Laval Nozzle, Esha Jain

Doctoral Dissertations and Master's Theses

Supersonic nozzles operate across a range of flow regimes. While an ideally expanded condition yields optimal thrust, practical propulsion systems rarely operate at this design point due to variations in altitude and engine operating conditions. As a result, nozzles frequently operate in off-design conditions. In overexpanded regime, where the exit pressure is lower than the ambient pressure, shock-induced separation may occur within the divergent section of the nozzle, potentially degrading nozzle performance. Understanding the aerodynamic behavior of nozzles operating under off-design conditions is therefore important for improving propulsion system performance and stability. In particular, direct thrust measurements provide a key …

Evaluating Uav Visual-Inertial Odometry Trajectory Error And Feature-Level Metrics Over Repetitive Floor Patterns, Anass El Mekkoussi

Doctoral Dissertations and Master's Theses

Visual-Inertial Odometry (VIO) is a widely used state estimation technique for Uncrewed Aerial Vehicle (UAV) navigation in environments where Global Navigation Satellite System (GNSS) signals are unavailable. VIO systems that rely on visual feature tracking are susceptible to performance degradation when operating over surfaces containing repetitive visual textures, where visually similar features can produce ambiguous correspondences that introduce errors into the trajectory estimate. Despite the prevalence of repetitive textures in indoor UAV operating environments such as warehouses, manufacturing facilities, and infrastructure corridors, the specific impact of different repetitive pattern geometries on per-surface VIO accuracy has received limited systematic study, and …

Tuning And Performance Of Pid Controlled Low Complexity Systems, Timothy Evans

Honors Theses

Proportional integral derivative (PID) controllers are used for precise position and orientation control in systems such as autonomous underwater vehicles (AUVs). This project supports the University of Southern Mississippi’s (USM) Robotics Club’s RoboSub AUV effort by developing, troubleshooting, and manually tuning PID controllers to characterize tracking performance and settling time across systems of increasing complexity. Initially, the project hypothesized that tracking performance would be reduced and settling times would increase as system complexity advanced from one degree-of-freedom (DOF) to two DOF. However, prior research was found that suggests that for small disturbances around an equilibrium state, separate PID-controlled DOFs can …

X-Ray Tomography Of Damage Dynamics In Advanced Materials Using A Laser Wakefield Accelerator, Vigneshvar Senthilkumaran, Nicholas F. Beier, Sylvain Fourmaux, Peter Kenesei, Sean Dobson, Joël Maltais, Alvaro R. Arce-Borkent, Tait Richards, Michael G. Lipsett, Le Zhou, John A. Moore, Amina E. Hussein

Mechanical Engineering Faculty Research and Publications

Additively manufactured (AM) metals offer the potential for customizable, cost-effective components, but qualification and certification are crucial. Key to this process is understanding pore dynamics under stress, typically analyzed using micro-computed tomography. This study introduces laboratory-scale “betatron” x-rays from laser wakefield acceleration as a high-throughput alternative for x-ray tomography of advanced materials, such as AM AlSi10Mg alloys. Coupled with 3D finite element modeling, this method provides detailed insights into stress-porosity interactions. The approach delivers high-resolution scans, revealing that pore shape and local triaxiality significantly influence fracture dynamics, supporting advanced material characterization. This work also demonstrates the potential and versatility of …

Cure Sound Project: Study In Silence?, Quezia Abrao, Deeya Bhadresa, Elisa Castro, Fiona Coulbourne, Carlos Flores, Lizzeth Holguin, Lazarus Maldonado, Jeremy Mares, Andrew Martini, Nicole Matthews, Katherine Montero, Mariana Reyes, Jacob Rodriguez, Julieta Ruiz, Eliana Sanchez, Gabriela Varela

Posters - 2026

Difference in sound levels in study areas across campus can affect students’ ability to work and learn efficiently 1.

According to the WHO, safe sound levels are measured to be around 70dB 2. Some study areas on campus experience sound levels exceeding the safe threshold. Unsafe sound levels are considered to be at or above 85dB 3. These unsafe and excessive noise levels negatively affect a student’s ability to concentrate and work efficiently which correlates to a decrease in class performance, attention deficits, and stress 4.

This study aims to get a base-line measurement of dB levels in common study …

Bio-Payload Senior Design Report, Connor Bishop, Oliver Goodall, Marcus Kirk, Gabby Robles, Anish Shanmuganathan

Interdisciplinary Design Senior Theses

This project focuses on the design and development of an autonomous experimental platform capable of conducting cellular biology experiments in a well plate within a CubeSat environment. The system integrates microfluidics, robotics, and onboard sensors to remotely initiate experiments, monitor them, and collect data without human intervention. The objective is to create a platform for automated biological experimentation in microgravity, while reducing reliance on ground-based control and increasing mission efficiency and reproducibility. The team used Saccharomyces cerevisiae to assess the biocompatibility of the well plate and monitor changes in cell culture, including optical density and cell viability.

Optimizing Auv Perception For Competitive Underwater Robotics: Analyzing Performance And Simplicity Of Machine Vision Hardware, Joseph King

Honors Theses

Underwater robotics is a growing field with many practical applications, such as pipeline and offshore structure monitoring, deep sea mining, mine reconnaissance/removal, and marine environmental monitoring. USM’s Robotics Club will participate in the international RoboSub competition, where student-led teams build autonomous underwater vehicles (AUVs) that perform a variety of tasks within a pool requiring camera-based object detection. This project analyzes affordable hardware and software options for providing machine vision to USM’s future RoboSub AUV. The performance of an ESP32-CAM microcontroller, Raspberry Pi 5, and Jetson Orin Nano single-board computers running FOMO and YOLO object detection models was compared. These models …

Construction Of A Deffi Sprayer: Using 3d Printer Methodology And Techniques For Cost-Effective Analysis Using Desi Mass Spectrometry Imaging, Ryan Karst, Savvy Stevens, Luke Amos, Logan Koester, Ethan Newbold, Karson Whitaker

Symposium Projects

Using 3D Printer Methodology and Techniques for Cost-Effective Analysis using DESI Mass Spectrometry Imaging

Pegasus: Vfs 2025-2026 Dbvf, A'Zhae Turay, Elisabeth Canjar, Jack Carpenter, Cheng-Ju Wu, Xander Fruin, Sophia Bennett

Mechanical Engineering Senior Theses

Pegasus is an autonomous electric vertical takeoff and landing aircraft developed for the Vertical Flight Society Design-Build-Vertical Flight competition and designed around the operational needs of early-stage wildfire response. The system was developed to provide rapid aerial situational awareness, stable hover capability, modular payload deployment, and autonomous mission execution in environments where conventional reconnaissance methods may be limited by terrain, visibility, response time, or personnel risk. The final aircraft uses a hexacopter configuration with six electric propulsion units, a modular aluminum airframe, independent propulsion and avionics power systems, a Cube Orange+ flight controller, adaptive landing gear, and a bottom-mounted payload …

Plasmoid Vortex System Retrofit A Sustainability And Efficiency Study On Internal Combustion Engines, Walker Hall

Doctoral Dissertations and Master's Theses

The thesis addresses the persistent inefficiency and environmental degradation caused by internal combustion engines in modern vehicles, a major issue as the automotive industry faces increasing pressure to reduce fuel consumption and greenhouse gas emissions. Internal combustion engines, which power most cars today, convert only about 20-30% of fuel energy into useful work, with the remainder lost as heat and exhaust waste, including carbon monoxide (CO), carbon dioxide (CO₂), hydrocarbons (HC), and nitrogen oxides (NOx). This inefficiency contributes to global carbon emissions, with transportation accounting for approximately 29% of U.S. greenhouse gases in 2021 [1]. As regulatory standards tighten (e.g., …

Natural Convection Of Cuo-Water Nanofluid Flow Along A Vertical Plate With Variable Thermophysical Properties And Discrete Heat Sources, Nepal Roy, Ioan Pop, Rama Subba Reddy Gorla

Faculty Publications

Effects of discrete heat sources along a vertical plate are of practical importance due their occurrence in electronic devices. For growing demand of electronic appliances and their advancement, cooling processes of them must be improved. As usual fluids have limited heat transfer, nanofluids made by dispersing nanoparticles into them are utilized to enhance thermal performance. However, flow characteristics and heat transfer of a nanofluid for discrete heat sources along a vertical plate need to be explored. For this reason, this study analyzes the natural convective heat transfer and flow behaviors of CuO-water nanofluid induced by discrete heat sources along a …

Unveiling Value In Plastic Waste: Synthesis Of 1,3-Dioxolan-4-Ones From Polylactic Acid And Polyoxymethylene To Enhance Plastic Biodegradation, Mi-Hyun Lee, Joohyun Park, Hyeongyeong Lee, Woo Yeon Cho, Semin Son, Pyung Cheon Lee, In-Hwan Lee, Hye-Young Jang

Mechanical Engineering Faculty Publications

Catalytic plastic upcycling protocols are essential for resolving the environmental and economic challenges associated with massive plastic production and disposal, as they convert complex waste streams into value-added chemicals. We report an efficient acid-catalyzed upcycling strategy for transforming poly(lactic acid) (PLA) and polyoxymethylene (POM) plastic waste. This innovative process directly yielding dioxolanones (DOXs) can be extended to use POM with various naturally abundant α-hydroxy acids. This work significantly expands the high-value chemical portfolio derivable from common plastic wastes. Incorporation of the synthesized DOXs into the poly(L-lactic acid) (PLLA) backbone results in materials with enhanced thermal stability and superior biodegradability. Critically, …

Cure Sound Project: Library Loudness, Jordan Cosgrove, Adrian Cruz, Lilliana Cantu, Izabella Grinnell, Idaly Oropeza, Maria Gamez, Regina Losoya, Kayla Martinez, April Martinez, Emiliano Rueda

Posters - 2026

The Louis J. Blume Library has three floors. Each floor has a different purpose and expected sound level. Ideal sound levels can vary based on task. Tasks requiring intense concentration may be negatively impacted by high sound levels1. However, for tasks requiring creativity, higher sound levels may be beneficial2-3. The purpose of this study is to examine noise levels on all floors of the library and determine which floor is most suitable for different tasks and studying types.

Agglomeration Of Particles Streaming Down A Zigzag, Juan Llamas

Posters - 2026

Zigzags or “letdown ladders” limit the flow speed of dry grains as they flow downward by gravity when loading silos, ships, barges, railcars, or trucks.

• Reduce cracking and shattering of grains.

• Increase grain shelf life.

• Increase grain resale value. • Increase ability of grain to germinate.

• Reduce generation of grain dust, an explosion and environmental hazard.

How can we design a zigzag that we know will not plug?

Development Of A Novel Cfd Approach For Predicting Multiphase Flow Enhanced By Machine Learning, Abdulrahman Elazazi Salem

Theses

Accurate estimation of interface orientation is crucial for ensuring both the accuracy and robustness of Volume of Fluid (VOF) schemes in multiphase flow simulations, especially when using non-uniform Cartesian meshes. Conventional gradient reconstruction approaches, such as least-squares (LSQ) methods, often suffer from significant errors and strong oscillations on highly stretched grids. This work proposes a grid-transferable, learning-based methodology that predicts interface unit normal vectors directly from the local volume-fraction field on nonuniform structured Cartesian grids using a feedforward neural network. The methodology extends earlier work originally developed for uniform grids, which is first reproduced to assess how performance deteriorates in …