Other Mechanical Engineering Commons^™

The Potential Of The Implementation Of Offline Robotic Programming Into Automation-Related Pedagogy, Max Rios Carballo, Xavier Brown

Publications and Research

In this study, the offline programming tool RoboDK is used to program industrial robots for the automation sector. The study explores the feasibility of using this non-disruptive robot programming software for classroom use; assesses how well RoboDK can be used to program various robots used in the industry; creates and tests various applications; and pinpoints technical obstacles that prevent a smooth link between offline programming and actual robots. Initial results indicate that RoboDK is an effective tool for deploying its offline programming code to a Universal Robot, UR3e. There are many potential for advanced applications. The goal of the project …

Restoration Of Normal Blood Flow In Atherosclerotic Arteries Promotes Plaque Stabilization, Morgan A. Schake, Ian Mccue, Evan T. Curtis, Thomas J. Ripperda Jr., Samuel Harvey, Bryan T. Hackfort, Anna Fitzwater, Yiannis S. Chatzizisis, Forrest Kievit, Ryan M. Pedrigi

Department of Mechanical and Materials Engineering: Faculty Publications

Blood flow is a key regulator of atherosclerosis. Disturbed blood flow promotes atherosclerotic plaque development, whereas normal blood flow protects against plaque development. We hypothesized that normal blood flow is also therapeutic, if it were able to be restored within atherosclerotic arteries. Apolipoprotein E-deficient (ApoE^-/-) mice were initially instrumented with a blood flow-modifying cuff to induce plaque development and then five weeks later the cuffwas removed to allowrestoration of normal blood flow. Plaques in decuffed mice exhibited compositional changes that indicated increased stability compared to plaques in mice with the cuff maintained. The therapeutic benefit of decuffingwas comparable …

Consumer 3d Printing For Remote Control Aircraft Wings: Development Of Novel Wingbox Structure, Ian Clark

University Honors Theses

Remote control aircraft construction and can be a very expensive and time-consuming hobby. With 3D printer consumer adoption rates skyrocketing, there is a gap between demand for RC aircraft and suitable well-designed models available to creators and hobbyists. By creating and testing two iterations of wingbox geometries, this research aims to help close that gap by producing an easily printable wing structure. While there are improvements that can be made on this work, this research has been effective in generating a novel wingbox structure for FFF 3D printing that has distinct advantages over other designs currently available.

Cooled Liquid Rocket Thrust Chamber, Benjamin Gibson, Kealan Frederick Harris, Ryan Frank Schackel, Bjorn Thorsen

Mechanical Engineering

Cooling may affect the thrust output of a small-scale rocket. Little research is published about small-scale rocket performance. We hypothesize the thrust produced varies as the amount of cooling varies. To facilitate assessing this hypothesis, we have designed and built a liquid rocket engine rated for at approximately 25 lb_f of thrust. Our objective was to build in parallel with Cal Poly Space Systems, who built a rocket engine with similar specifications except without cooling. Our challenge is to integrate film cooling, so that the effects of cooling may be compared to Cal Poly Space System’s engine which has …

Flexible Water Cooling, Joshua Terlaje, Andrew Lin, Nicholas Morales, Tanner Parrott

Mechanical Engineering

The goal of this project is to develop and deploy a water-cooling system to reduce the danger of heat exhaustion among communities of farmworkers. Currently, it is difficult to keep chilled water available throughout the workday when using portable water coolers. The idea uses a refrigeration system to chill the water supply by using the power take-off (PTO) on farm equipment and a corresponding generator to get around this restriction.

The project places a strong premium on keeping the chilled water supply at a maximum temperature of 59°F to ensure compliance with the California Department of Industrial Relations' requirements. Each …

Metamaterial-Based Soft Actuators, Savannah June Cheney, Nathan Kessenich, Marco Leen, Merek Mcgill

Mechanical Engineering

For this project the team was tasked with designing a soft actuator that incorporated aspects of mechanical metamaterials. The team’s goal was to demonstrate the feasibility of structural metamaterials in the field of soft robotics and demonstrate a novel response with a final assembly. Also included in the team's discussion are the manufacturing steps, protype tests & results, and suggested future next steps. Following the previous report (critical design review) the team chose to follow the path of designing a continuum robot with metamaterials incorporated into the design. A continuum robot consists of a soft cylindrical body with rigid evenly …

Disc Golf Throwing Robot, Nevada S. Schultz, Sydney M. Lewis, Erick Edmundo Daza, Rachel Alysse Greenberg, Peter M. Kean

Mechanical Engineering

Disc golf companies need better methods to test disc flight. The scope of this project is to create a disc throwing robot that can throw a disc golf driver 450-500 feet, with control over the speed, spin, and release angle. Research shows that multiple disc-throwing products exist; however, none meet the full requirements of this project. The Cal Poly senior project design team created a proof-of-concept machine. This prototype started as a two-wheel mechanism. Eventually, a third wheel was added, allowing for complete control over disc spin. The three-wheel prototype reached 62 mph when perfectly calibrated. The prototype is accurate, …

Valve Efficiency Testing Device, Jake Robert Rydberg, Andrew Keith Willardson, Jake Ben Jezier, Emily Marie Wannenmacher

Mechanical Engineering

This document serves as the official Final Design Review (FDR) for the mechanical engineering team on the Valve Efficiency Testing Device project for the Phillips 66 Rodeo Refinery. The team attends California Polytechnic State University, San Luis Obispo. The project involved designing and building a valve efficiency testing device. The goal was to create a finished test device that can be used in the Phillips 66 Rodeo Refinery machine shop to test reciprocating compressor valves before they are installed. The purpose of this document is to describe the manufacturing and design verification activities that have been completed since Critical Design …

Perforated Groove Cam Lock, Matthew J. Redmond, Samuel A. Potter, Dylan Weiglein, Andrew Reese

Mechanical Engineering

NASA Artemis III astronauts need a way to attach and detach various tools to an extension handle to be used during lunar EVA sample collection. Because lunar dust is so harsh and abundant, mechanisms must be designed to function regardless of the number of contact particulates. Past designs used on the Apollo missions proved to be problematic for their operators, opening the door for innovative improvement. A new mechanism has been proposed that directly addresses the performance issues of the original handle extension mentioned in NASA’s Apollo mission reports. The new mechanism boasts an open design that promotes dust tolerance …

Exploring The Intersection Of Biology And Design For Product Innovations, Ajay P. Malshe, Salil Bapat, Kamlakar Rajurkar, Ang Ang, Jean-Marc Linares

Department of Mechanical and Materials Engineering: Faculty Publications

Design, development, productization, and applications of advanced product concepts are pressing for higher multifunctionality, resilience, and maximization of available resources equitably to meet the growing and continuing demands of global customers. These demands have further accelerated during the recent COVID- 19 pandemic and are continuing to be a challenge. Engineering designs are one of the most effective ways to endow products with functions, resilience, and sustainability. Biology, through millions of years of evolution, has met these acute requirements under severe resource and environmental constraints. As the manufacturing of products is reaching the fundamental limits of raw materials, labor, and resource …

Analysis Of Ternary Chloride Salt Corrosion In High Nickel Alloys, Dimitri Madden, Gowtham Mohan

Mechanical Engineering ETDs

The United States Department of Energy seeks to improve the efficiency of concentrating solar power technologies by employing thermal energy storage with operating temperatures above 700°C. To meet these goals, the National Solar Thermal Test Facility at Sandia National Laboratories has considered the use of a ternary molten chloride salt for sensible heat storage systems. While favored for low cost, good heat transfer properties, and stability at high temperature, ternary chloride salt also exhibits high corrosive attack. Components of a chloride salt storage system would include piping, valves, tanks, pumps, receivers, and heat exchangers, which would be exposed to high …

Leadership And Project Management In Engineering: Baja Tube Bender, Maysyn Tm Sorensen

Honors Program: Senior Projects (Public)

Typical coursework for Undergraduate Mechanical Engineering students does not deeply focus on project management and leadership. Detailed in the following documentation is review of my Mechanical Engineering Senior Design capstone project as well as analysis of final presentations of other capstone projects. The Senior Design capstone projects spanned both semesters of the ‘22-’23 academic school year. After the first semester of my project I produced a post-mortem report to analyze the project’s progress and suggest improvements for the project, design, and team interaction. These improvements were compiled into an action plan and implemented in the spring semester. When the project …

Effects Of Alternative Jet Fuels On Aerospace-Grade Composites: Experimental And Modeling Studies, Naoufal Harich

Theses and Dissertations

The aviation industry aims to reduce its environmental impact through innovation and research. The usage of composite materials for multiple primary structures represents one such measure. Several alternative fuels were approved and used along with the Federal Aviation Administration (FAA). These alternative fuels are produced from wastes and biomasses. Some alternative fuels were initially only approved as drop-in fuels, meaning they must be blended with conventional fuels to operate. Fuel tanks are usually embedded into the wing structure, which is mainly made of composite materials. These composites tend to absorb fluids it encounters through their matrix phase. The absorption behavior …

An Electric Commerce Platform For Material Testing Laboratories, John Ferris Mitchener

Theses and Dissertations

The emergence of the Internet has allowed businesses to create new sales and marketing channels to provide value for their customers in the marketplace. Engineering manufacturers and suppliers have taken advantage of the internet to automate the customer service aspects of their businesses as well as to market their services in a cost-effective but widespread manner. This work aims to apply the practices and benefits of electronic commerce (e-commerce) to a material testing laboratory through the creation of a functioning website with e-commerce features. The effects of Search Engine Optimization, website accessibility issues, marketing considerations, security concerns, and common business …

Deep Learning Of Semantic Image Labels On Hdr Imagery In A Maritime Environment, Charles Montagnoli

Doctoral Dissertations and Master's Theses

Situational awareness in the maritime environment can be extremely challenging. The maritime environment is highly dynamic and largely undefined, requiring the perception of many potential hazards in the shared maritime environment. One particular challenge is the effect of direct-sunlight exposure and specular reflection causing degradation of camera reliability. It is for this reason then, in this work, the use of High-Dynamic Range imagery for deep learning of semantic image labels is studied in a littoral environment. This study theorizes that the use HDR imagery may be extremely beneficial for the purpose of situational awareness in maritime environments due to the …

Self-Assembly Of Exfoliated Graphene Flakes As Anticorrosive Coatings For Additive Manufactured Steels, Kaleb Hood, Wen Qian, Yi Xia, Savannah Krupa, Annie Dao, Sarah Ahmed, Samuel Olson, Nam Nguyen, Joseph A. Turner, Jun Jiao

Department of Mechanical and Materials Engineering: Faculty Publications

This study demonstrates the feasibility of using liquid exfoliation of expandable graphite into multilayer exfoliated graphene flakes (EGFs) to form a self-assembled thin film on an air–water interface. The film can coat the surface of additive manufactured (AM) steel substrates to enhance surface properties, specifically AM 316 stainless-steel (AM316), AM 8620 steel (AM8620), and samples of the same alloys made by conventional manufacturing (CM) processes. Liquid exfoliation offers a high yield route for an EGF coating that can cover up to 95% of the sample surface with a single application. The thin, flexible EGFs can coat a rough AM metal …

Estimating Remaining Life And Fitness-For-Services Evaluation Of Fuel Piping Systems, Sekar Putri Purwidyasari, Ahmad Isni Kurniawan, Deni Ferdian

Journal of Materials Exploration and Findings

Assets life extension are required to predict the design life expiry based on condition and effects of deterioration. The remaining life assessment will answer the questions about timing of the component or equipment will lead to failure and shall be evaluated by inspection and maintenance monitoring. This study elaborates process calculation and analysis by using remaining life assessment and fitness for services method according to API 579-1/ASME FFS-1 for process piping area. The result of remaining useful life estimation and estimated life has been proposed. There are 11 piping systems based on the condition monitoring with thickness measurements. The result …

Comparative Design Space For Bistable Composites: An Integrated Framework Of Optimization, Finite Element Analysis, And Experimental Testing, Jonathan Bolanos

All Theses

Bistable composites are a class of advanced materials that can actuate between two stable shapes, making them attractive for a wide range of engineering applications. However, designing these composites to achieve optimal performance remains a challenging task. To address the challenge, this research develops an integrated framework that combines a genetic algorithm optimization technique, finite element analysis in Abaqus, and experimental testing to explore the design comparative space for square bistable composites composed of DA 409 carbon fibers. This leads to the study of generating an optimization algorithm to account for the relationship between the chances of a successful maximum …

Cycle Time Reduction In Additive Manufacturing Using Peltier Thermoelectric Cooling Devices, Trevor Carlton

Honors College Theses

Thermoelectric cooling and the Peltier effect were discovered in 1834, over 188 years ago. Additionally, the first iterations of additive manufacturing (i.e., 3D printing) began in the early 1980s, more than 40 years ago. Despite these technologies’ age and years of advancements, the application of Peltier cooling-based devices in additive manufacturing has not yet been realized. These devices can be used for the active thermal management of print beds in 3D printers. Developing a mechanism to heat and cool a print bed can reduce the cycle time to manufacture a part. In 3D printing, waiting for the heated bed to …

Reynolds-Averaged Navier-Stokes Cfd Simulation Of High-Speed Boundary Layers, Michael Tullis

Mechanical Engineering Undergraduate Honors Theses

This paper presents an investigation of Reynolds-averaged Navier-Stokes (RANS) turbulence models used in computational fluid dynamics (CFD) simulations of boundary layer flow and heat transfer in high Mach number flows. This study evaluates an industry standard RANS turbulence model (k-omega SST) and a recently proposed modification to that model (Danis and Durbin [1]), and quantifies the accuracy for predicting high Mach number boundary layer flow. The test cases were previously documented by Duan et al. (2018), who used direct numerical simulation (DNS) to calculate boundary layer flow of an ideal gas over a flat plate at freestream Mach numbers ranging …