Manufacturing Commons^™

A Novel Laser-Aided Machining And Polishing Process For Additive Manufacturing Materials With Multiple Endmill Emulating Scan Patterns, Mohammad Masud Parvez, Sahil Patel, Sriram Praneeth Isanaka, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In additive manufacturing (AM), the surface roughness of the deposited parts remains significantly higher than the admissible range for most applications. Additionally, the surface topography of AM parts exhibits waviness profiles between tracks and layers. Therefore, post-processing is indispensable to improve surface quality. Laser-aided machining and polishing can be effective surface improvement processes that can be used due to their availability as the primary energy sources in many metal AM processes. While the initial roughness and waviness of the surface of most AM parts are very high, to achieve dimensional accuracy and minimize roughness, a high input energy density is …

Poly(2-Hydroxyethyl Methacrylate) Hydrogels For Contact Lens Applications–A Review, Kushendarsyah Saptaji, Nurlaely Rohmatul Iza, Sinta Widianingrum, Vania Katherine Mulia, Iwan Setiawan

Makara Journal of Science

The emerging technology in biomedical engineering requires biocompatible materials, which are also referred to as biomaterials. For a material to be considered biocompatible, it should not interact with human tissues in a harmful way, and vice versa. Various properties of biocompatible materials, such as mechanical and optical properties, have to be considered for different biomedical applications. One of the most popular applications of biomaterials is for contact lenses. Hydrogels, specifically poly(2-hydroxyethyl methacrylate) (PHEMA) hydrogels, are among the most popular ones in ophthalmologic applications, especially in soft contact lenses. This paper reviews the use of PHEMA hydrogels as one of the …

Vacuum Infusion Of Composites: Durability Of Hybrid Large Area Additive Tooling For Vacuum Infusion Of Composites, Nathan Northrup, Jason Weaver, Andy R. George

Faculty Publications

The durability of a hybrid large area additively manufactured fiberglass ABS mold for vacuum infusion of composites was evaluated. The validation was done by designing and fabricating a mold for a custom test artifact and analyzing the surface geometry over the course of multiple infusions until tool failure. After printing and machining, the mold required a sealer to maintain vacuum integrity. The mold was able to produce 10 parts successfully before the sealed tool surface began to tangibly roughen, resulting in increased difficulty of demolding and a rougher surface finish. After the 14th infusion, the part required destructive force to …

Design And Development Of A Novel Soft Gripper Manipulated By A Robotic Arm, Derek Price

Symposium of Student Scholars

This study presents the design and development of a tendon-driven soft gripper manipulated by a 4 DOF robotic arm. The proposed robotic arm and the gripper explore the new areas focusing on increasing the grasping performance of the gripper as well as the workspace. The gripper is designed as a 3 finger and driven by tendons using two servo motors. The tension of the strings is adjusted using a pulley mechanism and a string. The opening and grasping of the soft gripper are accomplished by each motor. The wide opening allows the gripper to grasp wide objects. The parallel robotic …

Creation Of A Cip Method For The Heat Exchangers At Rolls-Royce, Melanie Howe, Austin Williams, Caroline Dempsey, Bethany Fralick

Journal of the South Carolina Academy of Science

Rolls-Royce produces various engines which must be tested prior to their distribution to ensure a high-quality product. The manufacturing plant contains four test cells where the engines can be subjected to high levels of torque and extreme temperatures. A heat exchanger is necessary in this testing system and over time, unwanted waste accumulates on the system’s plates. The team is tasked with developing and implementing a system mounted on a mobile cart which can provide data to determine whether the plates need to be cleaned. For this cleaning system to work, it must fully saturate the heat exchanger in cleaning …

Geometrically Complex Planar Heat Exchangers, Derli Dias Do Amaral Junior, Jose Lage

Mechanical Engineering Research Theses and Dissertations

In this study, geometrically complex planar heat exchangers, designed in line with the Constructal Law and operating at steady-state, are investigated numerically. The work is divided into two parts, one focusing on diffusion heat transfer in a rectangular plane and another on conjugate diffusion-convection heat transfer in a circular plane heat exchanger.

In the first part, a heat generating rectangular solid volume made of a low conductivity material is cooled through a small, isothermal side-section of the domain. The diffusion cooling process is improved by distributing within the heat generating material a fixed amount of a high conductivity material. The …

Micro Scalable Graphene Oxide Productions Using Controlled Parameters In Bench Reactor, Carolina S. Andrade, Anna Paula Godoy, Marcos Antônio Gimenes Benega, Ricardo J. E. Andrade, Rafael Cardoso Andrade, Wellington Marcos Silva, Josué Marciano De Oliveira Cremonezzi, Waldemar Augusto De Almeida Macedo, Hélio Ribeiro, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications

The detailed study of graphene oxide (GO) synthesis by changing the graphite/oxidizing reagents mass ratios (mG/mROxi), provided GO nanosheets production with good yield, structural quality, and process savings. Three initial samples containing different amounts of graphite (3.0 g, 4.5 g, and 6.0 g) were produced using a bench reactor under strictly controlled conditions to guarantee the process reproducibility. The produced samples were analyzed by Raman spectroscopy, atomic force microscopy (AFM), x-ray diffraction (XDR), X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FTIR) and thermogravimetry (TGA) techniques. The results showed that the major GO product comprised of nanosheets containing between 1–5 layers, …

Investigation Of Different Hatch Strategies On High Entropy Alloy Fabrication By Selective Laser Melting, Joni Chandra Dhar

Theses and Dissertations

This study investigated the synthesis of CuCrFeNiTiAl high entropy alloy (HEA) from pure elements using selective laser melting (SLM). The objectives are to validate the feasibility of the HEA fabrication from elemental powder materials, and to examine the effect of various hatch strategies and energy densities on the microstructures and other materials properties. 3D samples of CuCrFeNiTiAl alloy were fabricated under different energy densities and with different scan vector lengths. The as-built samples were characterized by X-ray diffraction (XRD), and the microstructures were observed using scanning electron microscopy (SEM). The XRD results showed that face centered cubic, and body centered …

Rapid Annealing Of Perovskite Solar Cell Thin Film Materials Through Intense Pulse Light., Amir Hossein Ghahremani

Electronic Theses and Dissertations

Perovskite solar cells (PSCs) have garnered a great attention due to their rapid efficiency improvement using cheap and solution processable materials that can be adapted for scalable high-speed automated manufacturing. Thin film perovskite photovoltaics (PVs) are typically fabricated in an inert environment, such as nitrogen glovebox, through a set of deposition and annealing steps, each playing a significant role on the power conversion efficiency (PCE), reproducibility, and stability of devices. However, atmospheric processing of PSCs would achieve lucrative commercialization. Therefore, it is necessary to utilize materials and methods that enable successful fabrication of efficient PSCs in the ambient environment. The …

Laser-Induced Forward Transfer (Lift) Based Bioprinting Of The Collagen I With Retina Photoreceptor Cells, Md Shakil Arman

Theses and Dissertations

This thesis focuses on the 3D bioprinting of retina cone cells using the laser-induced forward transfer (LIFT) technique. Bioprinting has a great potential to mimic and regenerate the human organoid system, and the LIFT technique has emerged as an efficient method for high resolution micropatterning and microfabrication of biomaterials and cells due to its capability of creating precise, controlled microdroplets. In this research, the parameters for an effective femtosecond laser-based LIFT process for 3D bioprinting of collagen biomaterial were studied. Different concentrations of collagen I solutions were tested to find out the right concentration that can be transferred through the …

Development Of Injection Molding Pressure Monitoring System Using Piezoelectric Sensor, Mostafa Meraj Pasha

Theses and Dissertations

Injection molding is one of the most popular techniques for global plastic production. With this automation technique, the plastic product can be manufactured at a low cost with a complex geometrical shape. A manufacturing process with the high productivity of an injection molding machine depends on molding pressure and temperature inside the mold cavity. In this research, an experimental work is performed to determine a process monitoring system using asynchronous data acquisition, through the incorporation of wired piezo-ceramic sensor to acquire pressure of injection molding system. This piezoelectric sensor is designed in such a way that, a Bluetooth device can …

In-Situ Alloying Of Cucrfenitial High Entropy Alloy Using Spark Plasma Sintering, Yash P. Patil

Theses and Dissertations

Primary objective of this research was to study the correlation between energy parameters (temperature, time and pressure) of spark plasma sintering (SPS) and design/structural properties (uniform distribution of elements, sever lattice distortion, density), indirectly proving consolidation of a stable High-entropy alloy (HEA) that consists of minimum of five elements. Therefore, powders of five principal elements (CuCrFeNiTi) and one minor element (Al) in near equimolar ratios were used for HEA consolidation using SPS but without mechanical alloying. Overall results demonstrated that the HEA was not generated using heterogenous solution of CuCrFeNiTiAl using SPS. This suggests that the mechanical alloying of CuCrFeNiTiAl …

Bioprinting A 3d Tubular Structure With Vascular Smooth Muscle Cells To Observe The Process Compatibility, Taieba Tuba Rahman

Theses and Dissertations

Printability is the ability to print a reproducible structure using the bioprinting technique. Constructing the relationships between printability and printing parameters of the extrusion printing process is difficult because of the presence of too many independent and inter-correlated factors. For this reason, it is necessary to identify and limit the number of significantly influential factors. In addition, Scaffold based blood vessel fabrication is a key challenge in 3D Bioprinting. As vascular smooth muscle cell (VSMCs) is a major component of blood vessels, the investigation of the behavior and orientation of VSMCs after printing is required to better understand the 3D …

Investigation Of Cell Behavior In 3d Printed Lumen Structures For Capillary Regeneration, Victoria Jade Perez

Theses and Dissertations

This thesis work successfully generated a coaxial printing setup and process to generate 3D printed tubules. A dual syringe pump mechanism was developed to print tubular structures to investigate cell behavior with a goal to generate future capillary beds. The mechanism involves the use of collagen–alginate tubules and the use of EDTA to increase the porosity of the tubule structures to study their interaction with media and incubation techniques as well as behavior and morphology. Tubules of 1.7% sodium alginate and 0.4% collagen I reacting with 3.2% CaCl2 solution proved to be more stable in both the printing process and …

A Manufacturing-To-Response Pathway For Formed Carbon Fiber Reinforced Polymer Composite Structures, Madhura Limaye

All Theses

Over the past decade, there has been an increased adoption of thermoplastic and thermoset based continuous carbon fiber reinforced polymer (CFRP) composites for structural applications in several industries. Among the different manufacturing methods, thermoforming process for thermoplastic based continuous CFRP’s offer a major advantage in reducing cycle times for large scale productions. Similarly, out-of-autoclave curing process for thermoset based continuous CFRP’s using heated tooling enables production of large composite structures. However, these manufacturing processes can have a significant impact on the structural performance of parts by inducing undesirable effects. These effects include inhomogeneous fiber orientations, thickness variations, and residual stresses …

Machinability Of Carbon Fiber Reinforced Polymer (Cfrp) Composites: Modeling And Optimization Using Taguchi Analysis And Multi-Objective Genetic Algorithm, S M Abdur Rob

Theses and Dissertations

Carbon Fiber Reinforced Polymer (CFRP) composites have been widely used in aerospace, automotive, nuclear, and biomedical industries due to their high strength to weight ratio, corrosion resistant durability and excellent thermo-mechanical properties in non-oxidative atmospheres. Machining of CFRP composites has always been a challenge for the manufacturers. In this study, turning operation has been performed on CFRP composites to investigate the effects of cutting parameters namely cutting speed, feed rate and depth of cut on the output characteristics including cutting force, surface roughness and tool wear using Taguchi Analysis. Regression Analysis has been used to develop mathematical model for cutting …

Embedded Curriculum With Industry-Recognized Certifications To Improve The Marketability Of Engineering Technology Graduates, Immanuel Edinbarough, Jesus A. Gonzalez-Rodriguez

Manufacturing & Industrial Engineering Faculty Publications

Embedded Curriculum with Industry Recognized Certifications to Improve the Marketability of Engineering Technology Graduates

The Fourth Industrial Revolution is challenging the industries to change the way they manage and operate the manufacturing environment. This leads to the transformation of the world through artificial intelligence, next-generation robotics, automation, big data analytics, 5G technology and Internet of Things. This idea of Industry 4.0 forces the change in the industries of today and tomorrow. In this, cyber physical systems communicate with one another using the Internet of Things. The manufacturing sector takes full advantage of these technologies to produce innovative products to enhance …

An Improved Earned Value Management Method Integrating Quality And Safety, Brian Briggs

LSU Doctoral Dissertations

The construction industry invests significant time and money to improve quality and safety while reducing cost and schedule impacts. The industry has a sincere desire to improve construction project management methods to improve efficiency. Historically, quality and safety underperformances result from undermanaged quality control and safety activities. The cost and schedule impacts associated with poor quality work have always had an impact on construction operations. The unprecedented challenges and uncertainties of COVID-19 highlighted the need to improve the Earned Value Management (EVM) method within construction to reflect these quality and safety activities. The central goal of this dissertation is to …

Study Of Friction And Wear Effects In Aluminum Parts Manufactured Via Single Point Incremental Forming Process Using Petroleum And Vegetable Oil-Based Lubricants, Jose M. Diabb Zavala, Oscar Martinez-Romero, Alex Elias-Zuniga, Hector Manuel Leija Gutierrez, Alejandro Estrada-De La Vega, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications

This paper focuses on studying how mineral oil, sunflower, soybean, and corn lubricants influence friction and wear effects during the manufacturing of aluminum parts via the single point incremental forming (SPIF) process. To identify how friction, surface roughness, and wear change during the SPIF of aluminum parts, Stribeck curves were plotted as a function of the SPIF process parameters such as vertical step size, wall angle, and tool tip semi-spherical diameter. Furthermore, lubricant effects on the surface of the formed parts are examined by energy dispersive spectroscopy (EDS) and scanning electron microscope (SEM) images, the Alicona optical 3D measurement system, …

An Economical Method For Securely Disintegrating Solid-State Drives Using Blenders, Brandon J. Hopkins Phd, Kevin A. Riggle

Journal of Digital Forensics, Security and Law

Pulverizing solid-state drives (SSDs) down to particles no larger than 2 mm is required by the United States National Security Agency (NSA) to ensure the highest level of data security, but commercial disintegrators that achieve this standard are large, heavy, costly, and often difficult to access globally. Here, we present a portable, inexpensive, and accessible method of pulverizing SSDs using a household blender and other readily available materials. We verify this approach by pulverizing SSDs with a variety of household blenders for fixed periods of time and sieve the resulting powder to ensure appropriate particle size. Among the 6 household …