Simulation Of Powder Spreading For Metal Additive Manufacturing,
2026
California Polytechnic State University, San Luis Obispo
Simulation Of Powder Spreading For Metal Additive Manufacturing, Florence Duff
Master's Theses
The powder recoating process for Laser Powder Bed Fusion requires iterative experimentation to develop the correct process parameters that will result in high quality parts. There currently lacks good spread quality metrics and models for optimizing spread quality. A machine that simulates the powder spreading process was built to streamline the process of selecting process parameters for specific types of powders without having to operate the full laser system. The parameters investigated were the layer thickness and spreading speed. The response variables were metrics developed to assess spread quality: the percentage of the build plate covered by powder and the …
Cal Poly Fluid Powered Vehicle Challenge 2025/2026,
2026
California Polytechnic State University, San Luis Obispo
Cal Poly Fluid Powered Vehicle Challenge 2025/2026, Ethan Malachi Nejame Zeiset, Christian Anthony Cuamani, Daniel Chacon-Bizarro, Marcus Minera, Bradley Hansell
Mechanical Engineering
In this Final Design Report, the Cal Poly Fluid Power Vehicle Challenge Contending Team competed in Sun Hydraulics’ 2026 Fluid Powered Vehicle Challenge. The objective of the competition is to expose college students to the fluid power sector, the “hidden giant” of the engineering industry. Specifically, student teams are tasked with the development of a human-powered, fluid-driven vehicle for use in various competitive settings. The team prioritized the optimization of an existing prototype for simplicity, ease of maintenance, and reliability during the competition. The existing prototype exhibited issues related to the main frame’s deflection under load, a lack of gear …
Mars Mini Rover Sample Retrieval Robotic Claw,
2026
California Polytechnic State University, San Luis Obispo
Mars Mini Rover Sample Retrieval Robotic Claw, Cami Chambers, Ani Lachikian, Alexa Ramirez, Alex Power
Mechanical Engineering
This project involves several key stakeholders, including the Poly1 Rover Club, Professor Rich Murray, and NASA’s Jet Propulsion Laboratory (JPL). The primary objective is to develop an improved robotic claw capable of retrieving sample tubes left by the Perseverance Rover on the Martian surface. In tackling this challenge, the design must account for the harsh Mars climate while integrating cameras and electrical components, durable structure, and a rotational component to the Mini-Rover claw without incorporating an additional motor, sample storage unit, structural aspects or unnecessary weight. The current Mini-Rover consists of a four-degree-of-freedom robotic arm with joints often referred to …
Sensory, Light, And Sound Box,
2026
California Polytechnic State University, San Luis Obispo
Sensory, Light, And Sound Box, Galilea Andrea Portillo, Hannah Elizabeth Henderson, Marcus Kiyoshi Kanenaga
Mechanical Engineering
The Sensory, Light, and Sound Box senior project outlined an adaptable, mobile sensory environment designed to improve cognitive and visual processing skills for students with Cerebral Visual Impairment (CVI) at the Oceano Education Center. Currently, the market lacks accessible solutions tailored to these non-verbal, low-mobility students, making traditional classrooms overwhelming. This project outlines the modification of an existing static layout into a functional, three-sided wooden over-bed frame that accommodates a standard hospital bed. Our team manufactured a structurally stable verification prototype under a $500 budget, integrating slow-closing outward-hinged walls for safety, dual Bluetooth speakers, and a synchronized LED projector that …
Stakblocks,
2026
California Polytechnic State University, San Luis Obispo
Stakblocks, Micah Satoshi Inoshita, Ava Rose Doerschlag, Cody J. Ellis, Zach M. Lawton, Fernando M. Nalin, Nicholas Humphrey, Aiden Reed Anderson, Sara Maya Suratkal
Mechanical Engineering
Researchers developing sustainable building materials from agricultural waste need a faster way to prototype and evaluate small-scale samples under controlled temperature and pressure before scaling to production. Sponsored by Professor Pete Schwartz of Cal Poly San Luis Obispo, whose work focuses on sustainable technology for developing communities, this project aims to create a prototype testing device for researchers studying agricultural-waste bricks, with the University of Malawi as a potential future testing partner. The final product is intended to inform improved future designs rather than serve as a production-ready device, ultimately supporting the development of affordable, sustainable building materials for communities …
Foldable Transfer Platform,
2026
California Polytechnic State University, San Luis Obispo
Foldable Transfer Platform, Toby Sagi, Ashton Heiati, Triton Johnson, Zachary Denis
Mechanical Engineering
The report details the design and results of a Hoyer lift to transfer patients between wheelchairs and our sponsor's, Beacon VTC Santa Maria, vans. The lift disassembles into 3 main pieces, allowing the lift to be stored in the back of the van. The lift uses a hydraulic actuator to rotate the boom. We handed over our project to Beacon VTC Santa Maria for use in their facility!
Data Driven Estimation Of Pore Size Using 1d Light Emissions For Laser Powder Bed Fusion Additive Manufacturing,
2026
The University of Texas Rio Grande Valley
Data Driven Estimation Of Pore Size Using 1d Light Emissions For Laser Powder Bed Fusion Additive Manufacturing, Jose Galarza, Jorge Barron, Luis Jimenez, Tamer Oraby, Jianzhi Li, Farid Ahmed
Manufacturing & Industrial Engineering Faculty Publications
The quality assurance of the Laser Powder Bed Fusion Process (LPBF) has been extensively investigated over the last decade for in-situ monitoring of metal additive manufacturing. The process inherently generates voids within the bulk of the part, which can detrimentally affect the quality of the printed part. The characterization of these voids by estimating their size and identifying their geometrical features remains a challenge. This study introduces a Machine Learning (ML) based framework for estimating void sizes of varying geometries using layer-wise one-dimensional (1D) average light intensity signal obtained from the optical tomography system during the 3D printing of metallic …
On The Application Of Machine Learning Techniques For Quality Assurance In An Automobile Paint Shop,
2026
Michigan Technological University
On The Application Of Machine Learning Techniques For Quality Assurance In An Automobile Paint Shop, Anis Fatima, Shakeel Ahmed, Muhammad Akif Shan
Michigan Tech Publications
The automotive industry depends on high-quality paint coatings for both aesthetic appeal and functional performance. However, surface imperfections such as scratches, paint runs, and orange peel can arise from process and environmental variations. This study employs machine learning (ML) and exploratory data analysis (EDA) to identify key factors that influence surface defect formation in automotive painting. Using historical production data from Lucky Motor Corporation Limited, models based on linear regression, support vector machines (SVM), and random forests were developed and validated under various process conditions. The best-performing model achieved an R² of 0.94, with a mean absolute error (MAE) of …
Effects Of Niobium On The Mechanical And Oxidation Properties Of Additively Manufactured Tungsten,
2026
Air Force Institute of Technology
Effects Of Niobium On The Mechanical And Oxidation Properties Of Additively Manufactured Tungsten, Alexander Lesieur, Cayla Eckley, Ryan A. Kemnitz
Faculty Publications
Although additive manufacturing presents a novel and customizable approach to fabricating tungsten (W) alloys, the layer-by-layer production technique presents a unique set of processing challenges which are further exacerbated by the metal’s refractory properties. In this study, additions of niobium (Nb) were found to improve the mechanical properties and oxidation resistance of additively manufactured W. Microstructural investigation revealed the effect of Nb on the cracking, grain size, and texture in the as-built material. Mechanical compression testing showed significant improvement in ductility with increasing Nb content. The low concentrations of Nb used did not induce large changes in the yield strength …
The Design And Manufacturing Process Of The Concealed Shelf,
2026
University of Mississippi
The Design And Manufacturing Process Of The Concealed Shelf, Mary-Del R. Jansen
Honors Theses
The Haley Barbour Center for Manufacturing Excellence (CME) at the University of Mississippi challenges students to manufacture a product and put forth a balanced manufacturing line in a senior capstone project. The chosen product was a concealed shelf, or a shelf with a hidden compartment. The team aimed to design a product, formulate a project plan, analyze the market, conduct financial analysis, develop a prototype, establish a manufacturing process, and demonstrate that process in two production runs. The team used tools such as Computer Aided Design (CAD), market surveys, jig creation, and line balancing to accomplish these tasks. After two …
The Design And Manufacturing Process Of The Concealed Shelf,
2026
University of Mississippi
The Design And Manufacturing Process Of The Concealed Shelf, Clarence A. Matthews Iv
Honors Theses
The Haley Barbour Center for Manufacturing Excellence (CME) at the University of Mississippi challenges students to manufacture a product and put forth a balanced manufacturing line in a senior capstone project. The chosen product was a concealed shelf, or a shelf with a hidden compartment. The team aimed to design a product, formulate a project plan, analyze the market, conduct financial analysis, develop a prototype, establish a manufacturing process, and demonstrate that process in two production runs. The team used tools such as Computer Aided Design (CAD), market surveys, jig creation, and line balancing to accomplish these tasks. After two …
Manufacturing Process Of A Wooden Tortilla Press: Idea To Production,
2026
University of Mississippi
Manufacturing Process Of A Wooden Tortilla Press: Idea To Production, Colleen Nolan, Ben Bird, Olivia Marque, Emma Palmer, Hayden Walker
Honors Theses
The purpose of this thesis is to document the design, development, and manufacturing of a wooden tortilla press completed as a capstone project through the Center for Manufacturing Excellence (CME). The project follows a structured product development process that began with problem definition and concept development, progressed through design, prototyping, and jig fabrication, and culminated in a full production run on the CME shop floor. A multidisciplinary team, including engineers, a marketer, and an accountant, collaborated throughout the project to support both technical development and manufacturing execution. Project planning and scheduling were established early and maintained throughout the project to …
Manufacturing Of A Wooden Tortilla Press: Idea To Production,
2026
University of Mississippi
Manufacturing Of A Wooden Tortilla Press: Idea To Production, Glenn H. Walker
Honors Theses
The purpose of this thesis is to document the design, development, and manufacturing of a wooden tortilla press completed as a capstone project through the Center for Manufacturing Excellence (CME). The project follows a structured product development process that began with problem definition and concept development, progressed through design, prototyping, and jig fabrication, and culminated in a full production run on the CME shop floor. A multidisciplinary team, including engineers, a marketer, and an accountant, collaborated throughout the project to support both technical development and manufacturing execution. Project planning and scheduling were established early and maintained throughout the project to …
Design And Production Of A Carbon Fiber Longboard,
2026
University of Mississippi
Design And Production Of A Carbon Fiber Longboard, Julia H. Stradinger
Honors Theses
This thesis contains an overview of the design, prototyping, and manufacturing of a carbon fiber long board. The purpose of this capstone was to create a viable product for the real-world market and then determine how to manufacture it at scale with sustainable financial practices. In order to accomplish this task, engineering, accounting, and manufacturing challenges had to be overcome throughout all stages. The production process involved the carbon fiber layup, baking, water jet cutting, and assembly of the carbon fiber longboard. In order to optimize this process, continuous improvement and lean manufacturing problem solving techniques were applied. After a …
Development Of A Putting Green Manufacturing Process,
2026
University of Mississippi
Development Of A Putting Green Manufacturing Process, Tabitha R. Webster
Honors Theses
Our Capstone project investigates the end to end design, development, and production of a 6‑foot long portable putting green marketed for individuals seeking a high quality, competitively priced golf product for home or office use. The capstone project examines the full lifecycle of product creation applying manufacturing principles learned through the center of manufacturing’s coursework. From the initial concept through engineering design, market research, prototyping, manufacturing optimization, and final production the project emphasizes cross‑functional collaboration across engineering, business, and accountancy majors. Methods used to gather data included marketing surveys, CAD drawings, time studies during production runs, value stream mapping, and …
Manufacturing Process Of A Wooden Tortilla Press: Idea To Production,
2026
University of Mississippi
Manufacturing Process Of A Wooden Tortilla Press: Idea To Production, Olivia R. Marque
Honors Theses
The purpose of this thesis is to document the design, development, and manufacturing of a wooden tortilla press completed as a capstone project through the Center for Manufacturing Excellence (CME). Following the technical details of this thesis is a personal reflection by one team member, Olivia Marque. The project follows a structured product development process that begins with problem definition and concept development, progresses through design, prototyping, and jig fabrication, and culminates in a full production run on the CME shop floor. A multidisciplinary team, including engineers, a marketer, and an accountant, collaborates throughout the project to support both technical …
Design And Development Of A Manufacturing Process For A Raised Planter Box,
2026
University of Mississippi
Design And Development Of A Manufacturing Process For A Raised Planter Box, Weslyn Mcmurrin, Larson Looney, Haneef Adebisi, Rachel Hipskind, Carolyn Hale
Honors Theses
This report presents the design and manufacturing process of a raised garden bed box with an integrated irrigation system. The goal of this project was to replicate a manufacturing environment in the creation of a durable, ergonomic, and cost-effective product. The project began in Spring 2025 with initial market and financial research to determine design requirements and materials for prototype development and continued through the end of the Fall 2025 semester with a small-scale production run and team presentation. Following our market and financial research, multiple design concepts were evaluated and refined through the use of computer-aided design and prototype …
The Design And Manufacturing Process Of The Concealed Shelf,
2026
University of Mississippi
The Design And Manufacturing Process Of The Concealed Shelf, Joshua Harvel
Honors Theses
The Haley Barbour Center for Manufacturing Excellence (CME) at the University of Mississippi challenges students to manufacture a product and put forth a balanced manufacturing line in a senior capstone project. The chosen product was a concealed shelf, or a shelf with a hidden compartment. The team aimed to design a product, formulate a project plan, analyze the market, conduct financial analysis, develop a prototype, establish a manufacturing process, and demonstrate that process in two production runs. The team used tools such as Computer Aided Design (CAD), market surveys, jig creation, and line balancing to accomplish these tasks. After two …
Development Of A Putting Green Manufacturing Process,
2026
University of Mississippi
Development Of A Putting Green Manufacturing Process, Jose Andres Cepeda Santiago
Honors Theses
Our Capstone project investigates the end-to-end design, development, and production of a 6‑foot long portable putting green marketed for individuals seeking a high quality, competitively priced golf product for home or office use. The capstone project examines the full lifecycle of product creation applying manufacturing principles learned through the center of manufacturing’s coursework. From the initial concept through engineering design, market research, prototyping, manufacturing optimization, and final production the project emphasizes cross‑functional collaboration across engineering, business, and accountancy majors. Methods used to gather data included marketing surveys, CAD drawings, time studies during production runs, value stream mapping, and controlled documentation …
Development Of A Putting Green Manufacturing Process,
2026
University of Mississippi
Development Of A Putting Green Manufacturing Process, Avalon R. Madden
Honors Theses
Our Capstone project investigates the end to end design, development, and production of a 6‑foot long portable putting green marketed for individuals seeking a high quality, competitively priced golf product for home or office use. The capstone project examines the full lifecycle of product creation applying manufacturing principles learned through the center of manufacturing’s coursework. From the initial concept through engineering design, market research, prototyping, manufacturing optimization, and final production the project emphasizes cross‑functional collaboration across engineering, business, and accountancy majors. Methods used to gather data included marketing surveys, CAD drawings, time studies during production runs, value stream mapping, and …
