Experimental And Numerical Study On The Influence Of Carbon Fiber Reinforcement On The In-Plane Compressive Properties Of 3d Printed Hexagonal Honeycomb Core Structures,
2025
Clemson University
Experimental And Numerical Study On The Influence Of Carbon Fiber Reinforcement On The In-Plane Compressive Properties Of 3d Printed Hexagonal Honeycomb Core Structures, Deon Wallace
All Theses
There is difficulty with numerically replicating the behavior of composite honeycomb core structures numerically due to the trouble of gathering material properties from a hollow structure. Also, complex part geometries and carbon fiber reinforcement strategies can lead to unwanted structural weaknesses and variance in material properties that may not be reflected in numerical analysis when the part is additively manufactured. In this study, edgewise compressive testing is used to characterize the mechanical behavior and performance characteristics of these structures. The experimental results indicate an increase in the Young’s moduli of the honeycomb core structures as carbon fiber concentration increases. However, …
Detecting Non-Axisymmetric Instabilities In Fluid-Based Manufacturing Via Multi-View Tensor Analysis.,
2025
University of Louisville
Detecting Non-Axisymmetric Instabilities In Fluid-Based Manufacturing Via Multi-View Tensor Analysis., Bidusi Khadka
Electronic Theses and Dissertations
Fluid-based manufacturing processes, such as inkjet printing and electrospinning, fabricate micro- and nano-scale structures with high precision, but are prone to complex fluid dynamics exhibiting axisymmetric and non-axisymmetric instabilities. Conventional monitoring often relies on single-camera inputs and symmetry assumptions, limiting the detection of three-dimensional anomalies like jet deflection. This study presents a novel multi-view streaming video-based anomaly detection framework to address this gap. The framework employs a modified Tensor Sequential Sampling (TSS) algorithm with edge-based sampling to capture geometric spatiotemporal features of each camera view using the videos obtained from an orthogonally positioned dual-camera setup. These features are fused with …
Origami-Inspired Pneumatic Soft Robotic Gripper,
2025
California Polytechnic State University, San Luis Obispo
Origami-Inspired Pneumatic Soft Robotic Gripper, Conor J. Schott
Master's Theses
This thesis presents the design and evaluation of a vacuum-actuated, origami-based soft robotic gripper. A custom Sea Urchin crease pattern forms a lightweight folding skeleton that collapses radially under vacuum. The system emphasizes low cost and accessibility through laser cutting, 3D printing, and silicone molding. The Sea Urchin geometry was selected after digital and physical screening of candidate crease patterns for smooth folding, low strain concentration, and uniform inward motion. The folding skeleton is laser cut from 4 mil drafting film and folded into a compliant core. Four membrane configurations were developed: an origami gripper with a 36-inch balloon (Design …
Full Factorial Design Of Carbon Content And Heating Temperature On Height Reduction In Bonnell Springs,
2025
Universitas Ma Chung
Full Factorial Design Of Carbon Content And Heating Temperature On Height Reduction In Bonnell Springs, Yurida Ekawati, Cendana Anggun Sasmitha, Mochamad Syamsul Ma’Arif
Journal of Mechanical Engineering Science and Technology (JMEST)
The durability of Bonnell springs, which are widely used in the manufacture of spring beds, is often compromised by height reduction during use, which negatively impacts product comfort and quality. This study aims to minimize spring height reduction by investigating the effects of heating temperature and carbon content in the spring steel. A full factorial experimental design was applied using two factors: heating temperature (250°C, 260°C, and 270°C) and carbon content (0.72%, 0.73%, and 0.74%). Nine treatment combinations were tested, with five replicates each, and the height reduction values were measured after 100 compression cycles. The data were analyzed using …
Experiential Learning And The Revitalization Of Manufacturing Education At The University Of Dayton,
2025
University of Dayton
Experiential Learning And The Revitalization Of Manufacturing Education At The University Of Dayton, Sean Cahill
Research and Reflection on Learning and Teaching in Higher Education
This perspective paper explores the role of experiential learning in preparing future-ready manufacturing engineers at the University of Dayton, set against the backdrop of Dayton’s legacy as an industrial innovator and the broader national movement to revitalize domestic manufacturing. As automation, cyber-physical systems, and Industry 4.0 technologies reshape the manufacturing landscape, there is a growing need for engineers who possess both technical fluency and systems-thinking capabilities. To meet this need, the manufacturing engineering technology department implemented hands-on, integrated lab-and-lecture modules through support from the Experiential Learning Innovation Fund for Faculty (ELIFF). Grounded in Kolb’s Experiential Learning Theory and constructivist learning …
Bending Fatigue In Additively Manufactured Metals: A Review Of Current Research And Future Directions,
2025
Missouri University of Science and Technology
Bending Fatigue In Additively Manufactured Metals: A Review Of Current Research And Future Directions, Md Bahar Uddin, Sriram Praneeth Isanaka, Frank Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Metal additive manufacturing (MAM), also referred to as 3D printing, has proven remarkable in the fabrication of complex metal components in multiple sectors. However, the assessment of this revolutionary process through bending fatigue is frequently impeded due to concerns about mechanical and physical conditions of the printed components. The unique layer-by-layer production process results in varied microstructures, anisotropy, and intrinsic defects that considerably differ from traditionally manufactured wrought metals. This review article aims to integrate and evaluate historical and contemporary research on the bending fatigue of additively manufactured materials. More specifically, the impact of process parameters, build orientation, surface conditions, …
Intelligent Real-Time Flotation Froth Stability Monitoring Using Embedded Computer Vision: Lead (Pb) Processing Case Study,
2025
The University of Texas Rio Grande Valley
Intelligent Real-Time Flotation Froth Stability Monitoring Using Embedded Computer Vision: Lead (Pb) Processing Case Study, Ahmed Bendaouia, Taha Ismaili, Ismail Najib, Oussama Hasidi, Intissar Benzakour, Jianzhi Li, El Hassan Abdelwahed
Manufacturing & Industrial Engineering Faculty Publications
Froth stability in flotation refers to the ability of the froth layer to remain intact and avoid collapsing during the flotation process. A stable froth layer is crucial to maximizing mineral recovery and ensuring the efficient operation of flotation cells. Several factors influence the stability of the froth, including the depth of the froth, the crowding, the size of the bubbles, and the rate of movement of the froth. In this study, our main objective is to analyze and evaluate froth stability in real time, since it plays a critical role in process optimization for flotation-based mineral processing. We propose …
Process-Driven Manufacturability Constraints In Design For Wire Arc Additive Manufacturing,
2025
The University of Texas Rio Grande Valley
Process-Driven Manufacturability Constraints In Design For Wire Arc Additive Manufacturing, Monsuru Ramoni, Sampson Gholston, Albert E. Patterson
Manufacturing & Industrial Engineering Faculty Publications
Wire arc additive manufacturing (WAAM) has emerged as a useful option for large-scale metal additive manufacturing. It has gained widespread use in the aerospace industry and other applications that require large and complex custom parts. The process is a combination of a precise control system and a welding process, typically GTAW or MIG welding. It is a member of the directed energy deposition (DED) family of AM processes. Compared with many metal AM processes, it is relatively simple and cost-effective but almost always requires a significant amount of postprocessing before parts can be used. The AM-based nature of the process …
Characterizing Surface Waviness Of Aluminum Alloy: An Approach To Minimize Post-Processing In Wire Arc Additive Manufacturing (Waam) Production,
2025
Michigan Technological University
Characterizing Surface Waviness Of Aluminum Alloy: An Approach To Minimize Post-Processing In Wire Arc Additive Manufacturing (Waam) Production, Shammas Mahmood Shafi, Anis Fatima, Nicholas V. Hendrickson
Michigan Tech Publications
Wire Arc Additive Manufacturing (WAAM) offers high deposition rates and cost-effective production of large metal components but suffers from poor surface quality, particularly surface waviness, which increases post-processing requirements and limits industrial adoption. Since waviness directly impacts structural integrity, resource efficiency, and industrial applicability, understanding how process parameters govern this feature is critical for reducing post-processing requirement. This study systematically investigated the influence of voltage, travel speed, and wire feed speed on surface waviness in aluminum alloy walls fabricated by WAAM. A two-level factorial design with 16 experiments was conducted, and surface waviness was quantified using height gauge measurements relative …
Hydrogen Embrittlement In Shot-Peened Steel,
2025
Purdue University
Hydrogen Embrittlement In Shot-Peened Steel, Jia-Huei Tien, David R. Johnson, David Bahr
15th International Conference on Shot Peening
This work investigates the role of shot peening on hydrogen embrittlement resistance in quenched and tempered 1070 steel. Thermal desorption spectroscopy results revealed that shot-peened specimens contained nearly twice the hydrogen (H) content of unpeened samples when charged under the same electrochemical conditions, suggesting the introduction of additional trapping sites occur during peening. The mechanism underlying this behavior can be associated with increased dislocation density and is more consistent with the HELP mechanism. Residual stress measurements show a significant relaxation of compressive stresses in shot-peened specimen after H charging, indicating H enhanced dislocation rearrangement. Both unpeened and peened specimens exhibited …
Anisotropic Residual Stress Measurements In Additively Manufactured 316 Stainless Steel Parts,
2025
Purdue University
Anisotropic Residual Stress Measurements In Additively Manufactured 316 Stainless Steel Parts, Rajeshree Varma, Donovan Stumpf, Paul R. Mort
15th International Conference on Shot Peening
Additive manufacturing (AM) using laser powder bed fusion (L-PBF) is increasingly used to produce complex parts for industries like aerospace and medical devices. The intrinsic characteristics of AM – layer-wise deposition and rapid thermal cycling – generate significant, anisotropic, residual stresses that can compromise part quality and performance. Recent studies highlight how these stresses are strongly influenced by process parameters and build orientation. X-ray diffraction (XRD) techniques, including sin²ψ and advanced two-dimensional approaches, have become the preferred methods for non-destructive, directionally resolved measurement of residual stress in AM metals. This review surveys advancements in XRD residual stress methods with a …
From Strain To Stress: Stress Map Testing Of Almen Strips,
2025
Purdue University
From Strain To Stress: Stress Map Testing Of Almen Strips, Donovan Stumpf, Rajeshree Varma, Paul R. Mort
15th International Conference on Shot Peening
Almen strips have long been used to evaluate shot peening intensity, with arc height serving as a proxy for compressive residual stress. Stress mapping tests (SMT) in this work involve the controlled flattening of an Almen test strip onto a spatial pressure sensor, acting as an inferential measurement for the net bending moment caused by the relaxation of the peened strip. This work explores how stress mapping tests add insight into the stress state of Almen strips, potentially offering a fast and practical alternative to residual stress depth profiling. SMT data analysis provides a framework for relating Almen gauge height …
Fourier Analyses Of Optical Profilometry As An Inferential Measurement For Impact Coverage.,
2025
Purdue University
Fourier Analyses Of Optical Profilometry As An Inferential Measurement For Impact Coverage., Langdon Feltner, Paul Mort
15th International Conference on Shot Peening
A critical consideration in peening process design is achieving sufficient impact coverage. Conventional methods for assessing coverage rely on manual inspection, which is time-consuming and poorly suited for automated control. In this work, we investigate the use of frequency-domain analysis to quantify surface modification in peened samples using optical profilometry (OP) data. Three-dimensional surface maps of Almen strips were acquired using a high-resolution OP system and analyzed via fast Fourier transform (FFT) to compute spatial power spectral densities (PSDs). PSD maps and radially averaged profiles reveal consistent amplification of harmonic components similar to the nominal particle size, with increasing intensity …
Comparison Of Peening Effect Between Additive Manufacutred And Drawing Titanium Alloy,
2025
Tohoku University
Comparison Of Peening Effect Between Additive Manufacutred And Drawing Titanium Alloy, Hitoshi Soyama
15th International Conference on Shot Peening
Although additively manufactured (AM) metals are attractive materials, their remarkable weak fatigue properties are an obstacle to their practical application. Thus, post-processing to improve their fatigue properties is required. In the present study, powder bed fusion using laser sintering titanium alloy, i.e., PBF-LS/Ti6Al4V was treated by shot peening (SP), submerged laser peening (SLP), cavitation peening (CP), and fine particle bombarding (FPB), then the fatigue properties were investigated by a torsional fatigue test, comparing with drawing Ti6Al4V. It was revealed that the fatigue strength at 107 was 446 ± 5 MPa for PBF-LS/Ti6Al4V treated by FPB+CP, 359 ± 9 MPa …
Reduced Order Approach For Peening Stress Field Variability,
2025
Purdue University
Reduced Order Approach For Peening Stress Field Variability, Langdon Feltner, Paul Mort
15th International Conference on Shot Peening
A common goal in shot peening research is to connect operational parameters to resultant residual stress fields, providing a means to control and optimize the effectiveness of surface treatment. In practice, experimental measurements of residual stresses are often averaged values over regions that are large in comparison to an impact dimple. In fact, the stochastic nature of impact locations leads to residual stress fields that are distributed. Finite element peening simulations confirm this observation. The goal of this report is to connect operational parameters to localized fluctuations in residual stress through probabilistic reasoning (Figure 1). In particular, the development of …
Investigations On The Fatigue Strength Of Threads Produced By Different Fabrication Techniques,
2025
Esslingen University of Applied Sciences
Investigations On The Fatigue Strength Of Threads Produced By Different Fabrication Techniques, Philippe Du Maire, Jürgen Hoffmeister, Andreas Öchsner, Michael Johlitz
15th International Conference on Shot Peening
The increasing importance of sustainability in engineering demands the development of long-lasting, high-performance components that reduce material and energy consumption over time. This study investigates how different thread manufacturing processes, i.e., cutting, rolling, and deep rolling, affect the fatigue strength of bolts made from 42CrMo4+QT steel. Cylindrical specimens with M12 threads were subjected to cyclic tensile loading with constant mean stress. Fatigue strength was evaluated using the staircase method, and supporting analyses included X-ray diffraction for residual stress, and full width half maximum examination and Vickers microhardness measurements. Results show that thread rolling significantly improves fatigue strength, achieving 113.8 MPa …
Effect Of Fine Particle Peening Induced Material Transfer On The Initial Deposition Behavior Of Nickel Electroplating On Aluminum Substrate,
2025
Tokyo City University Graduate School
Effect Of Fine Particle Peening Induced Material Transfer On The Initial Deposition Behavior Of Nickel Electroplating On Aluminum Substrate, Kazuki Iijima, Yutaka Kameyama, Hideaki Sato, Shuhei Kodama
15th International Conference on Shot Peening
Plating on aluminum requires a complex zincate pretreatment. Fine Particle Peening (FPP), using particles ≤200 µm, has gained attention as an alternative due to its ability to transfer particle components onto the surface, potentially improving deposition and adhesion. Previous studies showed enhanced plating on aluminum treated with steel particles. This study investigates the effectiveness of FPP as a pretreatment for nickel electroplating by examining initial deposition behavior. A1050-H24 aluminum was treated using FPP with either steel or glass particles, compared to an untreated specimen. Steel particle FPP created a lamellar microstructure with alternating iron and aluminum phases. EBSD revealed that …
The Effect Of Surface Treatment On The Fatigue Strength Of Sus316l Additive Manufactured Products,
2025
SINTOKOGIO,LTD.
The Effect Of Surface Treatment On The Fatigue Strength Of Sus316l Additive Manufactured Products, Hitoshi Nishijima, Yuji Kobayashi, Toshiya Tsuji, Kiyotaka Masaki
15th International Conference on Shot Peening
Rotating bending fatigue tests were conducted to investigate the effect of shot peening and barrel finishing on fatigue properties of SUS316L made by laser PBF which was one of additive manufacturing processes. Surface roughness, residual stress, and fatigue strength were investigated for each specimen. As a result, the fatigue strength of the barrel finished specimens was almost same or better than that of the shot peened specimens. Barrel finished specimens increased 4.1 times higher fatigue strength than as-built specimens. The surface roughness of the specimens after barrel finishing was reduced by up to 96% compared to the as-built specimens. On …
Expansion Of Laser Peening Application With A High-Power Microchip Laser On A Robotic Arm,
2025
SANKEN, The University of Osaka
Expansion Of Laser Peening Application With A High-Power Microchip Laser On A Robotic Arm, Yuji Sano, Yoshio Mizuta, Satoshi Tamaki, Tomonao Hosokai, Tomoharu Kato, Yoshihiro Sakino, Volker Schneidau, Sebastian Holz, Jörg Behler
15th International Conference on Shot Peening
Laser peening (LP) introduces compressive residual stress (RS) onto the surface of metallic materials using nanosecond laser pulses irradiated through a water layer, thereby effectively suppressing fatigue crack initiation. However, conventional LP systems require large, stationary setups, restricting their use to indoor environments. To overcome this limitation, a portable LP device featuring a finger-sized microchip laser mounted on a collaborative robot arm has been developed. Equipped with a compact power supply and a water circulation/recovery system, the device can operate on-site with minimal setup. Successful processing across various materials has confirmed both compressive RS induction and fatigue life extension. Notably, …
Effects Of Laser Peening On Fatigue Properties Of Welded Aluminum Thin Plates,
2025
Saitama Institute of Technology
Effects Of Laser Peening On Fatigue Properties Of Welded Aluminum Thin Plates, Kiyotaka Masaki, Yoshio Mizuta, Satoshi Tamaki, Yuji Sano
15th International Conference on Shot Peening
To improve the fatigue properties of welded aluminum alloy thin plates used in transportation machinery, handheld laser peening (HH-LP) was applied to 2 mm-thick A5083-O specimens prepared by bead-on TIG welding. Conventional laser peening often causes warping in thin plates, but the HH-LP treatment using low-energy laser pulses avoids this problem. The HH-LP treatment introduced compressive residual stresses of over 200 MPa on the heat-affected zone (HAZ) of the welded specimens. Fatigue tests under plane bending conditions revealed that the HH-LP treatment significantly improved the fatigue strength of the welded specimens, achieving a level comparable to that of the base …
