Computer-Aided Engineering and Design Commons^™

Nanoscratch Study Of Diamond-Like Carbon Coatings With A Polydopamine + Sio2 Adhesive Underlayer, Anna Fisher

Mechanical Engineering Undergraduate Honors Theses

Diamond-like carbon (DLC) coatings have a wide array of desirable characteristics such as low friction, high hardness, and scratch resistance. Due to high residual stress and thermal mismatch, DLC films experience adhesion difficulties when bonded with metallic substrates, leading to cracking and delamination. In this study, the properties of a new coating with a polydopamine underlayer and silica nanoparticles bonded to a stainless-steel substrate (PDA+SiO2/DLC) were studied alongside three other samples, one with a polydopamine underlayer (PDA/DLC), one with a trimethylsilane (TMS) underlayer (TMS/DLC), and one with no underlayer (DLC only). Nanoscratch tests were performed with a 1 μm spheroconical …

Design And Production Of A Bathtub Caddy, John Marquez

Honors Theses

The purpose of this thesis is to document and discuss the design and manufacturing process used to produce a bathtub caddy on a large-scale production process for the Center for Manufacturing Excellence Senior Capstone Project. This project was carried out over the Fall of 2020 and Spring 2021 semesters by a team consisting of an Undergraduate Chemical Engineering Undergraduate, two Mechanical Engineering Undergraduate, a Finance Undergraduate, and an Accounting Undergraduate. The objective of this project was to design the product and then a manufacturing process that could be used to at first produce a prototype before planning a ramp up …

Image Analysis Of Charged Bimodal Colloidal Systems In Microgravity., Adam J. Cecil

Electronic Theses and Dissertations

Colloids are suspensions of two or more phases and have been topics of research for advanced, tunable materials for decades. Stabilization of colloids is typically attributed to thermodynamic mechanisms; however, recent studies have identified transport or entropic mechanisms that can potentially stabilize a thermodynamically unstable colloidal system. In this study, suspensions of silsesquioxane microparticles and zirconia nanoparticles were dispersed in a nitric acid solution and allowed to aggregate for 8-12 days in microgravity aboard the International Space Station. The suspensions were subsequently imaged periodically at 2.5x magnification. Due to the inadequacy of existing image analysis programs, the python package “Colloidspy” …

Husky Hand: A Low-Cost Electro-Mechanical Prosthetic Arm For The Underprivileged, Adam Robert

Thinking Matters Symposium

A continuation of a low-cost prosthetic upper limb prototype design which was investigated in EGN 301. The prosthetic is specifically designed for the needs and requirements of under privileged individuals in the Dominican Republic with upper limb amputations. The project focuses on the creation of an open-source computer aided prosthetic hand/arm model. The design allows consumer-grade fused filament fabrication (FFF) 3-D printers to be used. The improved design allows for the integration of the PQ-12 linear actuator for grasp and finger control. This simplifies the assembly, while, also reducing the size and mass of the whole unit. Producing a low-cost …

Sedan Performance/Economy Rear Diffuser, Jacob Boucher Koris

Thinking Matters Symposium

This project consists of designing in SolidWorks a model of the performance/fuel economy diffuser. The design is modeled with an Ahmed body (recommended shape for CFD testing vehicles) and the diffuser will be applied to the bottom of the rear bumper of the car. After this is done the model will be imported into ANSYS for CFD testing. Testing entails importing the model, then creating a mesh around the model, and then setting up the program to run analysis for calculating the coefficient of drag. Then building this SolidWorks model as a full working prototype for actual road-testing purposes. With …

Analyzing The Lifecycle Of A Modular Cutting Board From Design To Production, Caitlin O'Connor, Achintya Prasad

Honors Theses

This Capstone project is intended to demonstrate the process of product development for a modular cutting board from design to production by applying manufacturing principles, utilizing the stage-gate format, and developing a marketing plan. The guiding principles for the project would be the implementation of lean manufacturing and analyzing the quality, performance, lifecycle cost, and time needed for market introduction. Team voting and assignment occurred in Manufacturing 451 in Fall 2020, and the project was completed during Spring 2021. Teams were required to meet outside of class time in order to discuss ideas and build designs. Lab times were scheduled …

Parametric Design Of Flywheel For An Electric Punch Press, Prashant Dhakal

Honors Theses

Almost all designs start with a design requirement. These may be weight, volume, clearance, and even custom calculations. Finding a solution that meets these requirements often involves tedious and time-consuming iterations. Once the solution has been found, the design must be optimized to find the best possible solution. Finding the ‘best possible design’ requires substantial time and effort dedicated to iterating and analyzing the potential model solutions. This is where Parametric design comes into play. The Parametric design aids in specifying the key parameters of the design and makes changes interactively, with the model updating automatically. The purpose of this …

Project Blipper, Peter Jacobs, Preston Delaware, Ryan Foster

Senior Design Project For Engineers

This project was sponsored by Clorox to design and create an automatic bottle-unscrambling system for possible implementation at their bottling plant in Chile. The objective was to use a robotic arm to unscramble bottles from an incoming conveyor belt and place them upright on an outbound conveyor belt. Throughout the research, design, and testing of solutions for this project, several design alternatives were found for each discipline, and will be presented to Clorox so that they can make an informed decision for how and if they want to move forward with implementation of this project.

The project was split into …

Kennesaw State University And United Alloy Corporation Robotic Pick And Place Project, Kathryn Bharadwaj, Logan Spencer, Tharkun Hudlow

Senior Design Project For Engineers

United Alloy Corporation (UAC), a company specializing in unique aluminum parts for aeronautics, needed a fix to their error prone, labor-intensive billet press operation. The process has a problem of adding the wrong size or wrong alloy billet to the induction oven, which results in a waste of raw materials. The billets range from ten to thirty-seven inches in length and weigh up to three hundred pounds. Currently, an operator uses a gantry crane to check and lift the billets from a rack onto the magazine of an induction oven. The magazine can hold up to three billets safely and …

Artificial Intelligence-Driven Remaining Useful Life Prediction Of A Machinery-A Review, Dvij Barot, Honey Sharma, Mahika Yadav, Pooja Kamat

Library Philosophy and Practice (e-journal)

The Remaining Useful Life of a machine is very useful statistical information for the operator and manufacturer. It provides a very clear perspective to the user how long the machine can be operated and if any faults are detected how can they be prevented and ultimately increase the Remaining Useful Life. If the operators are aware of the forthcoming issues of the machine the downtime caused in the inspection, part delivery and eventually replacing parts is significantly reduced.

The paper presents a study on the remaining useful life of machinery as it is an emerging technique, starting from the year …

A Dynamic Programming Approach To Determine Optimum Modularity Level In Industrial Packaging, Marshal Louie, Kumar B

Journal of Applied Packaging Research

Modular packaging facilitate customization for accommodating variable product sizes in a product family. When determining package sizes for product variability, packaging engineers does not find difficulty to determine package dimension for less product variety whereas if the product variety is more, then determining the dimension of modular package involves complex decision-making and time-consuming process to find the optimal solution. This in turn directly impacts the overall lead time of the supply chain. Thus, in this paper a dynamic programming is developed to determine the quantity and dimension of modular packages for every demand of assorted products sizes. The program helps …

Half-Barrel Planter Mover, Mihir Shah, Natalie Lewis, Mason James Hughes

Mechanical Engineering

A device for transporting heavy barrel planters is needed. Barrel planters are wooden wine barrels that have been cut in half along the circumference. They are used to store and grow a variety of plants. As such, they can contain more than 300 pounds of soil. The products currently on the market are not designed for such heavy planters, are cost prohibitive, and do not take advantage of the tapered design of a wine barrel half. A solution is needed that is durable, easy to use, and low cost. This final design report will show the steps used to find …

Enduro Campers, Ryan J. Shomsky, Alexander W. Horst, Kevin S. Pickering, Jackson L. Aplanalp, Luke Arana, Will Firestone

Mechanical Engineering

The Enduro Campers senior project team (Formerly known as Lobo Campers senior project team) was recruited by Mr. Leif Stein to assist in the design, manufacturing, and testing of the materials and components of his company’s expedition box camper. The two main focuses of the project, divided into two sub-teams, were on the testing and manufacturing process of the materials used in the camper, and on the design and analysis of the camper’s access door, step box, and other subsystems.

The focus of the materials analysis and manufacturing team was based around the design parameter to use composite sandwich panels …

A Single-Stage Passive Vibration Isolation System For Scanning Tunneling Microscopy, Toan T. Le

Master's Theses

Scanning Tunneling Microscopy (STM) uses quantum tunneling effect to study the surfaces of materials on an atomic scale. Since the probe of the microscope is on the order of nanometers away from the surface, the device is prone to noises due to vibrations from the surroundings. To minimize the random noises and floor vibrations, passive vibration isolation is a commonly used technique due to its low cost and simpler design compared to active vibration isolation, especially when the entire vibration isolation system (VIS) stays inside an Ultra High Vacuum (UHV) environment. This research aims to analyze and build a single-stage …

Data-Driven Tools Guided By First-Principles For Scale Modeling, Sadegh Poozesh

Progress in Scale Modeling, an International Journal

For decades, traditional scale-modeling techniques have been relying on first-principles models (FPMs). FPMs have been used to find non-dimensional numbers (PIs) and identify normalized underlying forces and energies behind the phenomenon in focus. The two main challenges with FPM-based PIs extraction are finding the relevant PIs and proper correlations between PIs. The emergence and surge of data-driven modeling (DDM) provide a new opportunity to leverage experimental data in model development across scales/plants. In this paper, first, the two mentioned issues in PIs development will be elaborated to reveal the gap, and second, a new insight into scale modeling and similarity …

Asme Rc Baja Racer, Chesna Kern

All Undergraduate Projects

The American Society of Mechanical Engineers (ASME) holds a competition at their annual conference for college students to design an RC car that will compete in sprint, slalom, and obstacle course races. The RC Baja car was designed to complete every event in the competition with a focus on the obstacle course due to the anticipated impacts inflicted on the project car by jumps and other obstacles. The project was a collaborative effort. This presentation focuses on the chassis and suspension while Gizan Gando will present about the drivetrain. The drop and frontal impact test requirements guided the design process …

Jcati Base Plate, Jacob Atamian

All Undergraduate Projects

Students of the Mechanical Engineering Technology (MET) program at Central Washington University have contributed to an ongoing Carbon Fiber Recycler project funded by the Joint Center for Aerospace Technology Innovation (JCATI). The goal of this project was to modify the existing recycling system to produce a higher success rate of recycled carbon composite material. This report focuses on increasing the rigidity of the crushing gears so that the deflection occurring among the components during operation was below 0.005 inches to ensure proper operating conditions. The operating speed of the crushing gears was 2.5 rpm with a crushing load of 10,500 …

Balsa Wood Bridge, Anndie Watterson

All Undergraduate Projects

A model for a strong bridge that could span a set distance and rise up to allow for passage underneath was requested, and specifications for the design were given. The model bridge was designed out of balsa wood to meet all the requirements. Using structural and material analysis and simple mechanical designs, a bridge was designed and constructed out of balsa wood, wood glue, and metal components used for articulation that met all of the criteria set by the assigner. The bridge was tested to ensure all specifications were met. The resulting bridge can hold 20kg of weight suspended from …

A Molecular Dynamic Study On The Piezoelectric Properties Of Bulk Zns And Nanobelts, Rui Xie

Theses, Dissertations and Capstones

In this thesis we proved the feasibility of using classical atomic simulations, namely molecular dynamics and molecular statics, to study the piezoelectric properties of bulk and nanobelts ZnS structures, by utilizing the core-shell atomic potential model. Based on the verification of bulk and nanobelts ZnO piezoelectric constants, utilizing LAMMPS scripts and the Nyberg et al. core-shell potential, we reported the bulk ZnS piezoelectric constants calculated using three different classical interatomic core-shell ZnS potentials; the Wright and Jackson (1995) potential, the Wright and Gale (2004) potential, and the Namsani et al. (2015) potential. The simulation results showed that the Wright and …

Mini Rc Baja Car, Jason Schindler

All Undergraduate Projects

Incorporating each aspect of engineering incorporated into a senior project is difficult. That is why an RC Baja car is a great senior project for Mechanical Engineering students. The approach that students must take to design, construct, and test the car is to set parameters, and to make overall goals that can be easily measured. These goals include, but not limited to things like a $700 budget and the ability to withstand a 1-foot drop to a flat surface on all four wheels simultaneously. First, the design must meet the specifications and rules that are set previously. This ensures that …