Structural Materials Commons^™

Manual For Thin Asphalt Overlays, Lerose Lane, R. Gary Hicks, Dingxin Cheng, Erik Updyke

Mineta Transportation Institute

This manual presents best practices on project selection, mix design, and construction to ensure a superior product when constructing thin asphalt overlays. Experience shows these treatments provide excellent performance when placed on pavements in fair to good condition using proper construction techniques. Though sometime referred to by other names, thin asphalt overlays have been widely used for pavement preservation throughout the world for over 50 years.

Limited infrastructure funding at the local, state, and federal levels has resulted in greater emphasis on the use of pavement preservation techniques to extend pavement life and reduce maintenance costs. Thin asphalt overlays are …

A Modified Johnson-Cook Model Incorporating The Effect Of Grain Size On Flow Stress, S. Ganguly, Mario F. Buchely, K. Chandrashekhara, Semen Naumovich Lekakh, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

The mechanical properties of steel are influenced by grain size, which can change through mechanisms such as nucleation and growth at elevated temperatures. However, the classic Johnson-Cook model that is widely used in hot deformation simulations does not consider the effect of grain size on flow stress. In this study, the Johnson-Cook model was modified to incorporate the effects of austenite grain size on flow stress. A finite element model was employed to characterize the effects of grain size on the flow stress for different steel grades over a range of temperatures (900⁰ to 1300⁰). Simulation results show good agreement …

The Applications Of Auxetic Material, Faizal Arifurrahman

International Programs

To date, increasing structural efficiency has become a main objective in material science and engineering. One focus is an auxetic material with a unique characteristic obtained by fabricating cellular forms. With its higher strength-to-weight ratio, auxetic is becoming popular in the real-world to produce products that are light but more durable. This study examines potential application of auxetic compared to that of conventional material.

Homogenization Of Composite And Cellular Materials Incorporating Microstructure And Surface Energy Effects, Ahmad Gad

Mechanical Engineering Research Theses and Dissertations

In the last few decades, the popularity of composite and cellular materials has rapidly increased through their widespread applications in multiple engineering fields including aerospace, automotive, civil and biomedical. However, to a large extent, the success of their practical applications depends on our ability to predict their mechanical behavior by using high-fidelity mechanics models.

Micromechanical modeling of composite and cellular materials is a challenging task due to the heterogeneous nature of such materials and the interactions among various constituent phases at the microscopic level, which result in non-homogeneous deformation, strain and stress fields. Therefore, it is necessary to develop simple …

Formula Sae Monocoque Chassis Development, Kc Egger, Brian Ford, Kyle Nagao, Neal Sharma, Donovan Zusalim

Mechanical Engineering

Formula SAE is a collegiate competition hosted by SAE International with the primary goal being to design, manufacture, and race an open wheel race car. The Cal Poly Racing Formula SAE team strives for improvement every race season and has remained competitive as a result. The 2019-2020 management team determined that further research and development towards the chassis would yield the greatest performance benefit for future seasons, as the previous chassis platform limited packaging and mounting options for vehicle subsystems which interfaced with the chassis.

A redesign of the Cal Poly Racing Formula SAE team’s carbon fiber reinforced polymer monocoque …

Development Of Bragg Fiber Sensor For Corrosion Detection, Cai Hui Tan

Student Works (2020-2029)

Steel corrosion has posed one of the major structural defects in the civil society today. Conventional methods for corrosion monitoring involve high maintenance cost and destructive methods with low accuracy. Recently, Fiber Bragg gratings (FBG) sensor with its high sensitivity in measuring strain and temperature have been widely studied and used in structural health monitoring (SHM). A non-destructive corrosion detection approach based on FBG sensors was developed and tested to monitor corrosion in this research work. The principle of FBG sensing is based on Bragg wavelength shifts that from the corrosion process that induced strain on the FBG due to …

Comparison Of Pressure-Assist Silver Sintering To Tin Silver Solder Alloy As Die Attach Material In High Power Semiconductor, Tolentino Erik Nino

Student Works (2020-2029)

The research is focused on pressure-assisted silver sintering material that is compared to tin silver solder alloy paste as used in power electronics. Material characterization, electrical tests, and reliability tests were conducted in the experiment. After drying process, it was observed that the Ag sintering paste height was reduced to approximately 40 percent. Die attach shear test showed that the average reading is about from 200 to 600 grams which are already enough to hold the dice before proceeding to the pressure sintering process. X-ray revealed that the void percent for SnAg paste sample is about 1.5 percent while pressure-assist …

Mechanism Of Compaction With Wrinkle Formation During Automatic Stitching Of Dry Fabrics And The Size Effect Of Compression Molded Discontinuous Fiber-Reinforced Composites, Anibal Benjamin Beltran Laredo

Mechanical & Aerospace Engineering Theses & Dissertations

With an ever-increasing demand for composites, more ways of manufacturing them are becoming popular and widely used. Stitching of dry fabrics is an efficient method for improving delamination resistance. Discontinuous fiber reinforced composites can be used as a lightweight alternative material for metals through a process of compression molding, which allows for complex shape manufacturing while offering structural grade mechanical properties.

This study demonstrates how the stitching of dry fabrics can be adapted to more complex surfaces. The consequences of stitching of curvilinear surfaces can result in defect formation. Therefore, to understand the physical formation of possible defects, experimental characterization …

Development Of Nano Carbon And Conducting Polymers Based Ternary Composites For Supercapattery, Iqbal Javed

Student Works (2020-2029)

Although significant efforts have been devoted on the development of energy storage systems such as batteries and fuel cells in the past decades, the low power density, short cyclic life and high maintenance cost have kept them away from many applications. Alternatively, supercapattery which has the characteristic features of batteries as well as supercapacitors has gained much attention because of its rapid charge/discharge mechanism, long life cycle, and high power density. However, supercapattery generally suffers from poor energy density. This research aims to develop carbon and conducting polymers based ternary nanocomposites for high performance supercapattery. Pristine metal oxide nanostructures suffer …

Preventing Delayed Cracks In Sus304 Deep Drawn Cups Using Extreme Blank Holding Forces Aided By Nanolubrication, Ibrahim Muhammad Shafiq

Student Works (2020-2029)

This study was to investigate the formation and reformation of delayed cracks of SUS304 cylindrical drawn cups under elevated blank holding force (BHF) from 8~32 kN with 1~3 wt% SiO2 nanolubricants concentrations. The widest crack-free BHF range i.e. from 29 ~ 31 kN was determined for 2 wt% of SiO2 in the experiment. Delayed cracks were also observed below and beyond this BHF range. There was an increment of frictional force at the cup flange region when entering the crack-free BHF range, as proven by the rebound in sidewall thickness, relative intensity of α′-martensite, elongated height and drawing force beyond …

Microstructural Characteristics And Mechanical Properties Of Sn-Ag-Cu Solders With Minor Additions Of Al And Zn, Yee Mei Leong

Student Works (2020-2029)

Driven by the recent trend towards miniaturization of lead free electronic products, researchers are putting immense efforts to improve the properties and reliability of Sn based solders. Recently, much interest has been shown on low silver (Ag) content solder SAC 105 (Sn-1.0Ag-0.5Cu) solder because of economic reasons and improvement of impact resistance as compared to SAC387(Sn-3.8Ag-0.7Ag). The present work investigates the effect of minor (0.1-0.5wt.%) Aluminium (Al) and Zinc (Zn) addition to SAC105 on the bulk and interfacial structure between solder and copper substrate during reflow and after thermal aging , the mechanical properties of the solder joint and the …

Engineering Properties And Microstructural Characteristics Of Cement And Geopolymer Based Mortars Using Nontraditional Supplementary Cementitious Materials, Mathialagan Sumesh

Student Works (2020-2029)

The concrete repair and rehabilitation industry grows rapidly due to deterioration, damage and defects in concrete structures. For various reasons, the concrete construction industry is not sustainable; because it consumes huge quantities of virgin materials, the usage of Portland cement as prime binder. The production of cement is a major contributor to greenhouse gas emissions. In addition, the high cost of commercial repair material. Therefore, it is necessary to develop cost-effective alternative repair materials for concrete repairs. There have been many standard repair materials available in the market, which are costly and not affordable to common people. However, research works …

Simultaneous Effects Of Rice Husk Silica And Silicon Carbide Whiskers On The Mechanical Properties And Morphology Of Sodium Geopolymer, Akm Rahman, Chirag Shah, Nihkil Gupta

Publications and Research

The current research is focused on developing a geopolymer binder using rice husk ash–derived silica nanoparticles. Four types of rice husks were collected directly from various rice fields of Bangladesh in order to evaluate the pozzolanic activity and compatibility of the derived rice husk ashes with precursors of sodium-based geopolymers. Silicon carbide whiskers were introduced into sodium-based geopolymers in order to evaluate the response of silicon carbide whiskers to the interfacial bonding and strength of sodium-based geopolymers along with rice husk ashes. Compression, flexural and short beam shear tests were performed to investigate the synergistic effect of rice husk ashes–derived …

Automatic Delamination Segmentation For Bridge Deck Based On Encoder-Decoder Deep Learning Through Uav-Based Thermography, Chongsheng Cheng, Zhexiong Shang, Zhigang Shen

Department of Construction Engineering and Management: Faculty Publications

Concrete deck delamination often demonstrates strong variations in size, shape, and temperature distribution under the influences of outdoor weather conditions. The strong variations create challenges for pure analytical solutions in infrared image segmentation of delaminated areas. The recently developed supervised deep learning approach demonstrated the potentials in achieving automatic segmentation of RGB images. However, its effectiveness in segmenting thermal images remains under-explored. The main challenge lies in the development of specific models and the generation of a large range of labeled infrared images for training. To address this challenge, a customized deep learning model based on encoder-decoder architecture is proposed …

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …

Analysis Of Burning Wood In The Transient State And The Application To Structural Design, Roberta Veliz, Kimberly Guzman

Architectural Engineering

Determining the extent of the contribution of exposed timber on compartment fire dynamics in open floor plans is a complex process. Designers traditionally used compartmentalization design methods which create spaces where flashover is likely, given the fuel load and ventilation conditions. However, due to the large geometric dimensions and spread of fuel, fires in open floor plans are more likely to remain as localized or traveling fires. As such, an understanding of not only ignition potential but also flame spread is critical to characterizing the contribution of exposed timber. An integral step in characterizing the potential contribution is through an …

Prediction Of Flotation Efficiency Of Metal Sulfides Using An Original Hybrid Machine Learning Model, Rachel Cook, Keitumetse Cathrine Monyake, Muhammad Badar Hayat, Aditya Kumar, Lana Alagha

Materials Science and Engineering Faculty Research & Creative Works

Froth flotation process is extensively used for selective separation of base metal sulfides from uneconomic mineral resources. Reliable prediction of process outcomes (metal recovery and grade) is vital to ensure peak performance. This work employs an innovative hybrid machine learning (ML) model—constructed by combining the random forest model and the firefly algorithm—to predict froth flotation efficiency of galena and chalcopyrite in relation to various experimental process parameters. The hybrid model's prediction performance was rigorously evaluated and compared against four different standalone ML models. The outcomes of this study illustrate that the hybrid ML model has the prediction ability to process …

Effect Of Post-Consumer Content And Bioplastic Incorporation On Polymeric Resin In Consumer Applications, Shelby Bicknell

Electronic Theses & Dissertations

Controversy surrounds the use of plastic products, primarily due to their potentially negative impact on the environment at the end of their lifecycle. The most widely used plastics are manufactured from petrochemicals such as petroleum, coal or natural gas. Petrochemical plastics are not able to readily breakdown in the environment, which aggravates the existing pollution problems. Fortunately, there are eco-friendly alternatives to petrochemical-based plastics. Bioplastics may be derived from renewable sources, biodegradable, or both. Bio-based plastics are plastics that may be derived from renewable biomass sources including, but not limited to, vegetable oils, cornstarch, straw, woodchips, and food waste. They …

Applied-Force Oscillations In Avalanche Dynamics, Louis W. Mcfaul, Gregory Sparks, Jordan Sickle, Jonathan T. Uhl, Wendelin J. Wright, Robert Maass, Karin A. Dahmen

Faculty Journal Articles

Until now most studies of discrete plasticity have focused on systems that are assumed to be driven by a monotonically increasing force; in many real systems, however, the driving force includes damped oscillations or oscillations induced by the propagation of discrete events or “slip avalanches.” In both cases, these oscillations may obscure the true dynamics. Here we effectively consider both cases by investigating the effects of damped oscillations in the external driving force on avalanche dynamics. We compare model simulations of slip avalanches under mean-field dynamics with observations in slip-avalanche experiments on slowly compressed micrometer-sized Au specimens using open-loop force …

Comparative Analysis And Dynamic Response Of Garolites Under Temperature Spectrum Using Low Velocity Impact Test, Birendra Chaudhary

Honors Theses

The purpose of this study was to examine the dynamic response of three different grades of garolites under the temperature spectrum. High-Temperature G-11 Sheet (HTG), Impact Resistance Garolite E-glass (HIG), and Economical Garolite (EG) were tested using an Instron Dynatup 8250 impact tester. Three specimens were used for all three composites and were tested at 6 different temperatures, -10^oC, 25^oC, 50^oC, 100^oC, 150^oC and 200^oC using the Low-Velocity Impact Machine with 20 Kip punch shear load cell. The results showed that HIG had the highest resistance to punch …