Materials Science and Engineering Commons^™

Maintenance Notes To Improve The Reliability Of Wheel Flange Failure For Overhead Crane, Fakhri Burhanuddin, Akhmad Herman Yuwono

Journal of Materials Exploration and Findings

Overhead traveling cranes in the industry have utility workload classifications and require high standards of safety and reliability by mobilizing lifting and transporting capacity variants of steel products, equipment, and other supports. The crane wheels are the main support in moving the end carriage so that the crane can work according to its function. Failures in the operation and maintenance cycle have occurred. Therefore, proper repair and maintenance methods are highly needed to restore the original design function to its working integrity. Logic tree analysis was used to breakdown all causes of failure; thus, mitigation was performed by carrying out …

Hollow Connecting Rod Thin Wall Austempered Ductile Iron (Twadi) For Manufacturing Light Weight Components, Ricardina Freitas Da Silva, Bambang Suharno, Rianti Dewi Sulamet-Ariobimo

Journal of Materials Exploration and Findings

Efforts made by the automotive industry to reduce energy consumption have encouraged researchers to carry out various studies. One way is to make components lighter by casting thin wall austempered ductile iron (TWADI). Reducing the weight of components such as connecting rods (conrod) will result in lower energy consumption, but provided that these components still meet standards in terms of mechanical properties and microstructure or even exceed them. In this research, design optimization was applied to conrod by making the area I-beam zero mm (hollow), with hope that it can replace conrod Vespa PX-150. While the manufacturing process is divided …

Analysis Risk Based Inspection Api 581 On Lpg Spherical Tank At Pt. Xyz, Sigit Trahmawan, Eddy Sumarno Siradj, Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

Liquified petroleum gas (LPG) spherical tanks are pressure vessel equipment for storing fuel gas products. The high pressure along with the fuel gas inside as flammable and combustible substance means that this equipment might result major accident hazard such as explosion, fires and environmental pollution. This study is aimed calculated and mitigate risk on 500 metric ton capacity LPG spherical tank using Risk-based inspection (RBI) analysis method that makes risk as its foundation. This RBI method uses quantitative analysis referring to API 581 to determine the risk of LPG Spherical Tank by determining the probability of failure (PoF) and the …

Root Cause Analysis Of Leakage Tube Boiler: A Study Case, Lydia Kartika Basaria Sitompul, Dedi Priadi

Journal of Materials Exploration and Findings

Oil and gas industry can have catastrophic implications for human life, the environment, and the economy. This paper investigated failure analysis using root cause analysis especially for boiler tube leakage of Heat Exchanger. Identify the issue using microscopic examination and energy dispersive x-ray analysis were conducted on the tube inside and outside surface to determine root cause of the failure. The formation of a protective film in the aluminum-brass tube during the starting stage is very important for ensuring adequate film protection throughout the service life of the heat exchanger. During this stage, exposure to unpolluted water is essential. The …

Lifetime Prediction Of Pan Feeder Based On 3d Laser Scanning For Wear Assessment, Nony Maulidya, Dedi Priadi, D. Rizal Asral

Journal of Materials Exploration and Findings

Apron feeder is one of stages in crushing circuit to convey material in short distance. Pan flight is the main component of apron feeder that is severely exposed to wear mechanism due to its direct contact with open cut abrasive ore. With this operating environment of apron feeder, regular maintenance and inspection must be conducted to assess wear rate of pan’s surface to maintain equipment availability and provide information and sign before the equipment undergoes severe and sudden degradation. 3D laser scanning is method used in this study as Non-Destructive Testing (NDT) based inspection. The aim of using 3D scanning …

Degradation Study Of Single Crystal Barium Titanate Capacitors Under Harsh Environment, Menglin Wang

Electrical Engineering Theses and Dissertations

Capacitors are critical for voltage source converter functionality. DC-link capacitors are known to have reliability issues. Resistance degradation at high temperatures is one of the primary failure modes in capacitors. The overall goal of this program is to improve the understanding of high voltage breakdown and resistance degradation in high dielectric constant inorganic ceramic capacitors, using single crystal BaTiO₃ as a model system to understand the impact and control of oxygen vacancy migration to maximize the long-term reliability of high voltage inorganic multi-layer ceramic capacitors, which allows higher frequency operation, reducing the size and cost of passive components in …

A Fair Ontology For Aps Beamline Experiments, Gabriel Ponón, Balashanmuga Priyan Rajamohan, Mohommad Redad Mehdi, Finley Holt, Erika Barcelos, Pawan K. Tripathi, Roger H. French

Student Scholarship

Data produced at the 1-ID beamline APS are often serialized in large, disconnected tables, which can impede the effective reuse and replication of analysis performed for cutting edge research and instrumentation conducted at the facility. This poster describes an alternative approach of utilizing component-based FAIR (Findable, Accessible, Interoperable, and Reusable) ontologies as a framework for organizing and connecting experimental variables. Three packages were developed to facilitate the creation and connection of component ontologies into a fully connected FAIR ontology for an experiment. An ontology-based workflow is also discussed for beamline scientists and users to visualize and connect collected values alongside …

Knowledge Management Of Historical Data: Ontology Development For Chemical Reactions, Quynh D. Tran, Alexander Harding Bradley, Balashanmuga Priyan Rajamohan, Jonathan E. Gordon, Van D. Tran, Kiefer Lin, Erika I. Barcelos, Laura S. Bruckman, Roger H. French

Researchers, Instructors, & Staff Scholarship

Knowledge management of the literature and historical data is critical to accelerated drug and materials discovery. Currently, literature knowledge is scattered in journal articles in various formats: diagrams, texts, plots, etc. Historical data from past experiments are saved in a number of local computers under confusing folder structures with ambiguous file names. To manage and organize historical data and knowledge, our group (SDLE) at CWRU follows FAIR (Findable, Accessible, Interoperable, Reusable) principles, which outline the best practices for data stewardship and data provenance, and ontology, a formal representation of terms and concepts and their relationships, as a tool to improve …

Uncertainty Quantification In Machine Learning Models Via Gaussian Process Regression: A Comparative Study, Ayorinde E. Olatunde, Weiqi Yue, Pawan K. Tripathi, Roger H. French, Anirban Mondal

Faculty Scholarship

As the use of Machine learning models in science and engineering continues to increase, there is an increasing need for quantifying the uncertainties inherent in the predictions of these models. The more complex a model is, the more the uncertainties in its predictions increase. Amongst the plethora of methodologies used in quantifying uncertainties lies Gaussian Process Regression (GPR). GPR surmounts some of the popular shortfalls of other state-of-the-art methodologies. Although GPR has some quick wins in its application for uncertainty quantification, it is plagued with some shortfalls, such as scalability issues when the feature space increases as well as an …

Stability, Mechanical Properties, And High-Pressure Structural Modifications Of Some Industrially Relevant Metallic Glasses, Alexander George

Graduate Theses & Non-Theses

Metallic glasses are metal-based alloys that have an amorphous structure and glass transition behavior as a result of being cooled rapidly enough to suppress crystal nucleation and growth[1]. Metallic glasses have been formed with two to eight constituents[2][3][4]; however, the most stable glass-forming systems typically contain four or more elements. With few exceptions, metallic glass-forming alloys are extremely unstable, requiring cooling rates on the order of 10⁸-10^-2 K/s to form a glassy sample. This instability translates to reheating, where onset crystallization temperatures infrequently exceed the glass transition by more than 100K. Strong glass-forming ability typically occurs over …

Solar Process Heat Pyrolysis, Maxwell Triepke

Graduate Theses & Non-Theses

Solar process heat pyrolysis mobilizes the production of biochar via selective solar absorbance. Mobilization allows for the production of pyrolysis products at the location of the biomass source while eliminating the need for infrastructural power to operate the reactor. Traditionally, the implementation of economies of scale has led to large, permanent biochar production facilities; however, biochar feedstock is often in remote locations or stockpiled temporarily in mill/forestry operation locations. Modular reactors are important to eliminate feedstock location, transportation, and variability limitations. Previous work at Montana Technological University’s CHAR Laboratory has developed two lab scale modular, both tethered to infrastructural power. …

Computational Fluid Dynamics Modeling Of 12.25” Horizontal Wellbores To Identify The Effects Of Pipe Rotation On Cuttings Transport Efficiency, David Rathgeber

Graduate Theses & Non-Theses

As global demand for oil and gas continues to rise alongside pressures to curb climate change, Exploration and Production (E&P) companies look to reduce their surface footprint and increase drilling efficiency through longer horizontal well drilling. In addition, the depletion of conventional reservoirs is causing E&P companies to target more difficult reservoirs, often miles offshore (Gupta et al., 2014; Meader et al., 2000a). The increased horizontal reach of these wells often leads to increased challenges in adequate hole cleaning during drilling operations. Efficient hole cleaning becomes a greater challenge in high-angle wells, with gravitational forces causing pipe eccentricity, flow channeling, …

Development And Structural Origin Of Stretchable Semiconducting Polymers And Composites, Yunfei Wang

Dissertations

Stretchable semiconductors are pivotal in advancing wearable and implantable electronics, with those boasting both high stretchability and self-healing capabilities being especially significant for a myriad of wearable applications. In this dissertation, we developed an extremely soft, highly stretchable, and self-healing elastomer based on H-bonding crosslinked amide-functionalized polyisobutylene (PIB-amide). When blended with a high-performance conjugated diketopyrrolopyrrole (DPP-T) polymer, the composite exhibits unprecedented stretchability, exceptionally low elastic modulus, and an innate ability to self-heal at room temperature.

The morphology of conjugated polymer/elastomer semiconducting composites have significant impacts on electrical and mechanical properties Further investigations focused on manipulating the phase separation size in …

Settingsorder Article Reprints Open Accessarticle A Model To Account For The Effects Of Load Ratio And Hydrogen Pressure On The Fatigue Crack Growth Behavior Of Pressure Vessel Steels, Ashok Saxena, Kip O. Findley

Mechanical Engineering Faculty Publications and Presentations

A phenomenological model for estimating the effects of load ratio R and hydrogen pressure P_H2 on the hydrogen-assisted fatigue crack growth rate (HA-FCGR) behavior in the transient and steady-state regimes of pressure vessel steels is described. The "transient regime" is identified with crack growth within a severely embrittled zone of intense plasticity at the crack tip. The "steady-state" behavior is associated with the crack growing into a region of comparatively lower hydrogen concentration located further away from the crack tip. The model treats the effects of R and P_H2 as being functionally separable. In the transient …

Surface Patterning On Zirconia Dental Implants Via Laser-Induced Shockwave Imprinting, Inomjon Majidov

Masters Theses & Specialist Projects

Zirconia is rapidly becoming a preferred alternative to titanium in dental applications, primarily due to its aesthetic resemblance to natural teeth. This material’s tooth-like color avoids the aesthetic issues associated with the grey metal tint of titanium implants. Additionally, zirconia is hypoallergenic, making it an ideal choice for patients with metal sensitivities or allergies. Despite these advantages, zirconia generally exhibits lower biocompatibility and osseointegration compared to titanium implants. This study investigates laser-assisted, controlled imprinting technique on zirconia surfaces to enhance these properties. Our research used zirconia pellets, produced from powdered monoclinic zirconia pressed in a pellet press machine. Two methods …

Unrefined And Milled Ilmenite As A Cost-Effective Photocatalyst For Uv-Assisted Destruction And Mineralization Of Pfas, Eustace Y. Fernando, Zhiming Zhang

Henry M. Rowan College of Engineering Departmental Research

Per- and polyfluoroalkyl substances (PFAS) are fluorinated and refractory pollutants that are ubiquitous in industrial wastewater. Photocatalytic destruction of such pollutants with catalysts such as TiO2 and ZnO is an attractive avenue for removal of PFAS, but refined forms of such photocatalysts are expensive. This study, for the first time, utilized milled unrefined raw mineral ilmenite, coupled to UV-C irradiation to achieve mineralization of the two model PFAS compounds perfluorooctanoic acid (PFOA) and perfluoro octane sulfonic acid (PFOS). Results obtained using a bench-scale photocatalytic reactor system demonstrated rapid removal kinetics of PFAS compounds (>90% removal in less than 10 …

Engineering The Properties Of Magnesium Aluminate Spinel Through Solid State Solutions, Robin Conner

All Theses

Magnesium aluminate spinel solid state solutions were prepared via the coprecipitation method and calcined in air at 900 °C for 2 h. The manipulation of magnesium aluminate spinel’s microstructure through the formation of solid state solutions with zinc and gadolinium substituting for magnesium was investigated. X-ray diffraction (XRD) and attenuated total reflectance Fourier transform infrared spectroscopy (ATR FTIR) confirmed the formation of a single cubic crystalline phase. The luminescence properties were investigated by radioluminescence (RL) under X-ray excitation and thermoluminescence (TL) measurements. In the case of zinc, all concentrations of the solid state solutions showed similar luminescence with bands at …

Enhanced Optical And Infrared Activity Of Nanosphere Dimers Attributed To Dimer Geometry, D. Keith Roper, Jin-Woo Kim, Ricardo R. Romo, Joseph Batta-Mpouma

Biological and Agricultural Engineering Faculty Publications and Presentations

Enhanced optical and infrared activity of subwavelength metal nanoparticles is key to their use in optoelectronics, spectroscopy, and sensing. The present work compared spectra of nanosphere dimers merged by centrifuging gold nanospheres with corresponding simulated nanoscale dimers. Geometric features of the nanosphere dimers were related to corresponding optical and near-infrared activity through simulation. Differences in optical and infrared activity of the nanosphere dimers were largely attributable to changes in the radius of the nanosphere and the radius of the conductive junction between merged nanospheres. The features observed in the experimental spectra were attributed to a select number of dimers exhibiting …

Investigating Near-Field Radiative Heat Transfer With Titanium Carbide Mxenes And Slanted Columnar Thin Films, Sean Luke Murray

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This work investigates the mechanisms to manipulate and control the magnitudes of Near-Field Radiative Heat Transfer (NFRHT) using two-dimensional materials and nanostructured surfaces. NFRHT occurs when the geometrical features of the radiating objects or the separation distance between interacting bodies are comparable to or lower than the characteristic thermal radiation wavelength. NFRHT magnitudes surpass the blackbody limit by several orders of magnitude due to phenomena such as photon tunneling and new modes of energy transfer, like surface polaritons. Therefore, it is crucial to understand how material properties and surface nanostructures affect NFRHT.

The first part of this work examines the …

Computational Alchemy: Pioneering Spintronic, Thermoelectric, And Optoelectronic Materials Design Through First-Principles Calculations And Machine Learning, Eesha Sanjay Andharia

Graduate Theses and Dissertations

Intelligent materials discovery and design plays a pivotal role in advancement of spintronics, optoelectronics and thermoelectric devices and technology. In this study, we investigate three types of materials using first principles calculations. First, the structural, electronic, and magnetic properties of CrTiCoZ (Z = Al, Si) equiatomic quaternary Heusler alloys were investigated. CrTiCoAl compound was found to exhibit a half metallic ferromagnetic structure and Curie temperature above room temperature, which makes it an ideal candidate for magnetic tunnel junction, the basic building block of Spintronic devices. Second, we use Green’s function to obtain the finite temperature phonons by including quartic anharmonicity …