Materials Science and Engineering Commons^™

Degradation Of Radioactive Waste Encapsulation Of Bao−Feox−P2o5 Glass Evaluated From Electrical Conductivity, Kazuki Mitsui, Nobuyasu Nishioka, Hiromichi Takebe, Richard K. Brow, Akira Saitoh

Materials Science and Engineering Faculty Research & Creative Works

We report on the electrical conductivity of barium iron phosphate glass, a candidate for radioactive waste encapsulating glass. The glass composition has been optimized for slow dissolution in hot water because the precipitation of a stable hydration layer of FeO(OH) on the glass surface enhances the water durability of the glass. The mechanism of electrical conductivity of the glass is assumed to be an electron hopping between the electronic energy levels of Fe (II) and Fe (III) ions, obeying the electron carrier generation of Fe (II) → Fe (III) + e−. The electrical conductivity of the base glass was ∼3.2 …

Understanding Heterogeneous Nucleation In Iron Alloys From First Principles: A Review And Discussion, Semen Naumovich Lekakh

Materials Science and Engineering Faculty Research & Creative Works

Heterogeneous nucleation during solidification plays a key role in structure formation of different types of iron-based alloys, including steels and cast irons. A review summarizes the novel theoretical methods which were used to understand the nature of heterogeneous nucleation in iron-based alloys. An ab initio simulation of atomic adsorption was used to predict the activity of heterogeneous nuclei, and the thermodynamic methods were applied to design conditions for desired precipitate formation in the iron melts. A high-resolution TEM study of individual nucleus and statistics of nuclei family, obtained from an automated SEM/EDX analysis, illustrates a possibility to design processes of …

Ground Testing Of A Magnetic-Electrostatic Separation System For Lunar Regolith Beneficiation, Peter Bachle, Charles Wood, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

The separation of lunar regolith by mineral composition and size category is useful forin-situ resource utilization (ISRU). The research presented herein discusses the designing and development of equipment that has the potential to separate lunar regolith into aluminum, iron-titanium, and magnesium-iron ores. Along with the metal ore separation, this equipment shows the potential to separate regolith by size categories. The combined effect of these separation methods generates output that is valuable to subsequent use in metal and oxygen extraction, additive manufacturing, and regolith sintering processes. The designed equipment uses a dual-strength magnet system with N42 and N52 neodymium magnets for …

The Effect Of Carbon Equivalent And Nodularity On Multi-Axial Casting Wall Movement During Spheroidal Graphite Iron Solidification And Cooling, Noah J. Brack, Mingzhi Xu, Jingjing Qing, Simon Lekakh

Materials Science and Engineering Faculty Research & Creative Works

Spheroidal graphite iron, also known as ductile iron, is an iron–carbon casting alloy used in industry for its good castability, balanced mechanical properties, and low cost. Ductile iron consists of round graphite nodules in an iron matrix. During solidification and cooling, ductile iron castings experience dynamic volume changes due to the precipitation of graphite nodules and formation of austenite. These dynamic volume changes can distort external casting surfaces, causing swell and shrinkage porosity. A novel apparatus was custom-built to capture the casting wall movement in real time along three axes. This study found that casting expansion increased with carbon equivalent …

Controlling Nitrogen Pickup During Induction Melting Of Ultrahigh-Strength Cr-Ni-Mo-V Steels, Kingsley T. Amatanweze, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field

Materials Science and Engineering Faculty Research & Creative Works

Nitrogen pickup during air induction melting can result in porosity and a loss of fracture toughness in ultrahigh-strength quenched and tempered steel castings. Nitrogen atoms are easily adsorbed into liquid steel upon exposure to the air, and argon shrouding alone has limited effectiveness. Previous studies have shown that proper charge sequencing and maintaining a high amount of dissolved oxygen in the melt prior to tapping and deoxidation can limit nitrogen pickup in the melt. In the current study, the effect of melt practice and charging procedure on nitrogen pickup was studied as a function of hold time in a series …

Zrc Particle Size Effect On The Mechanical Properties Of Spark Plasma Sintered 60–40 Vol% Zrc–Mo Cermets, Nathaniel Blatt, Jeremy Watts, Brian Taylor, Jhonathan Rosales, Gregory Hilmas

Materials Science and Engineering Faculty Research & Creative Works

Cermet's of 60 vol% ZrC and 40 vol% Mo with different starting ZrC particle sizes were spark plasma sintered to full density at 1950 °C. Elastic moduli, Vickers hardness and fracture toughness were measured at room temperature and flexural strength was measured up to 1600 °C. Young's modulus was 365 ± 5 GPa, shear modulus was 149 ± 2 GPa, Poisson's ratio was 0.22 ± 0.01, and no significant difference was observed for the moduli with respect to the starting ZrC particle size. Room temperature flexural strength was affected by the ZrC particle size, measured as ∼524 and ∼598 MPa …

Parametric Analysis Of Water Jet Descaling Efficiency Of Reheated Continuously Cast Thin Slab, Tochukwu P. Ojiako, Mario F. Buchely, Simon Lekakh, Ronald J. O'Malley, Richard Osei, Taha Tayebali

Materials Science and Engineering Faculty Research & Creative Works

Efficient oxide scale removal is critical for maintaining surface quality and process efficiency in steel manufacturing. This study optimizes water jet descaling by evaluating the performance of flat and rotary jet nozzles under varying process parameters. Using a combined approach of experimental analysis and computational fluid dynamics, it investigates the influence of pressure (138–275 bar), lead angle (0°, 15°, 25°), working distance (50–100 mm), and spray angle (15°–25°) on descaling efficiency. Findings indicate that flat jet nozzles achieve superior performance at short working distances due to concentrated impact forces, while rotary jet nozzles sustain efficiency over extended distances through dynamic …

Effect Of Gating Design On Filling And Inclusion Control In An Al-Killed Cr-Mo-Ni Steel, Kingsley T. Amatanweze, Koushik Balasubramanian, Soumava Chakraborty, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field, Krista R. Limmer, Katherine M. Sebeck

Materials Science and Engineering Faculty Research & Creative Works

The effect of gating system design on the inclusion population and size distribution in an aluminum-killed low-alloy advanced high strength steel casting was studied. A mold with four different gating systems: pressurized and non-pressurized with side risers, naturally pressurized with a side riser, and naturally pressurized with a top riser, was designed using computational fluid dynamics and solidification software. The design allowed inclusion populations in castings produced with each gating system to be compared during the same pouring event. Samples taken from different positions just below the top surface of each casting were analyzed using an SEM/EDS system with automated …

High-Temperature Performance Of Alloyed Cast Irons And Cr/Ni Austenitic Steels—An Overview And Discussion, Simon N. Lekakh, Mei Li, Larry Godlewski

Materials Science and Engineering Faculty Research & Creative Works

Fe-based cast alloys, including cast irons and steels, have been used in service at a wide range of mechanical and thermal load in oxidizing environment. Special alloying practices can be used to improve high temperature performance of Fe-based cast alloys in an oxidizing atmosphere. At elevated temperatures, alloying elements can produce a protective interface layer which prevents oxidant penetration into the metal matrix. However, a combination of thermo-mechanical loads along with surface oxidation can decrease the materials integrity by destroying the stable protected interface limiting the range of working parameters and lifetime performance of the material. This overview aims to …

Ultrafast Belite (Β-C2s) Production Using Biofuel-Based Combustion Synthesis, Shubham Agrawal, Sayee Srikarah Volaity, Oluwadamilare Charles Adesina, Bryan K. Aylas-Paredes, Taihao Han, Srinivas Kilambi, Aditya Kumar, Narayanan Neithalath

Materials Science and Engineering Faculty Research & Creative Works

This study presents a novel low-temperature, combustion synthesis (CS) approach for the rapid production of belite-rich cements. CS leverages the exothermic heat released from the combustion of biofuels such as lignin and/or biomass, intermixed with pelletized limestone and quartz. At an imposed furnace temperature of ∼700°C (as opposed to 1200°C–1300°C required in a conventional kiln), the source materials are rapidly transformed to belite, resulting in energy, emissions, and economic benefits. This work explores the influence of various process parameters, viz., fuel types and contents, airflow rate, porosity, holding temperature, and holding time on the efficiency of CS-based belite synthesis. Through …

Flexural Strength Of (Hf,Nb,Ta,Ti,Zr)B2–(Hf,Nb,Ta,Ti,Zr)C High-Entropy Dual-Phase Ceramics, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas, Jeremy Watts

Materials Science and Engineering Faculty Research & Creative Works

The room and elevated temperature flexural strengths were measured for (Hf,Nb,Ta,Ti,Zr)B2–(Hf,Nb,Ta,Ti,Zr)C high-entropy dual-phase ceramics. The fracture of ceramics originated from two distinct flaw populations that were either surface defects introduced during specimen preparation or volume defects introduced during processing. The average strength at room temperature was 638 ± 94 MPa with individual bars strengths as high as ∼800 MPa. At 1800°C, average strength increased to 786 ± 265 MPa with individual bar strengths as high as ∼1050 MPa. Above 1800°C, creep dominated resulting in deformation of the bars without fracture. The fracture mode changed from completely trans granular at room …

Roadmap To 100 Gwdc: Scientific And Supply Chain Challenges For Cdte Photovoltaics, B. Edward Sartor, Samantha B. Reese, Lorelle M. Mansfield, Ryan Muzzio, Chun Sheng Jiang, Eric Colegrove, John S. Mangum, Camden L. Kasik, Daniel Z. Shaw, James R. Sites, Ramesh G. Dhere, Alex B. Goldstone, Michael S. Moats

Materials Science and Engineering Faculty Research & Creative Works

This roadmap highlights pathways to expand the CdTe module manufacturing capacity per year to 100 GWDC by 2030 by improving Te extraction from existing supply chains, minimizing Te usage in modules by leveraging thinner absorbers, and focusing research efforts in key areas to improve module efficiencies. Both scientific and supply chain innovations will be necessary to maintain the high compound annual growth rate of the CdTe photovoltaic (PV) industry and cement its role as a key technology for multi-TW-scale PV deployment.

Pulsed Arc Additive Manufacturing Of A Functionally Graded Er2209 Duplex Stainless Steel And Hsla-100 Structure: Morphology, Characterization, And Mechanical Performance, Stevens G. Hill Jr

College of Graduate Studies: Theses & Dissertations

Wire arc additive manufacturing is a process well suited to the efficient production of large structures. Duplex stainless steel exhibits high corrosion resistance and good strength which can be highly beneficial for industrial use. However, its use is limited due to its cost and complexity in controlling microstructure to achieve desired properties. In many cases, it can be highly beneficial to manufacture a component which uses specialty steel grades such as duplex stainless steel only where necessary, and utilizes more affordable, commonly available steels for reinforcement or bulk structural support. A functionally graded material satisfies these requirements by providing a …

Bayesian Alloy Design With Additive Synthesis, Michael R. Sulwer

Dissertations, Master's Theses and Master's Reports

To reduce carbon emissions and increase power out, steam powerplants need to increase the operating temperatures and pressures of steam turbines to improve efficiency. This necessitates the development of high temperature alloys with superior strength and stability. This research aims to design a class of solid solution High Entropy Alloys (HEAs) to exceed the high temperature performance of commercial alloys like Haynes 230 while maintaining comparable costs for Advanced Ultra Supercritical (A-USC) steam cycles. This project integrates Bayesian optimization and Calculation of Phase Diagrams (CALPHAD) within an Integrated Computational Materials Engineering (ICME) framework to predict and optimize key material properties: …

Molecular Modeling Methods And Applications For Accelerating Polymerization And Pyrolysis Studies, Joshua D. Kemppainen

Dissertations, Master's Theses and Master's Reports

Polymer matrix composites and carbon-carbon composites play critical roles in the aerospace, automotive, and construction industries. Different matrix materials and processing conditions can lead to a large variety of composite materials and composite properties. Integrated computational materials engineering has been used to tailor PMC matrix materials and processing conditions to specific properties and manufacturing techniques. The integrated computational materials engineering process modeling framework uses molecular dynamics at the nanometer length scale to characterize the evolving thermo-mechanical properties of the polymer as it cures. Then finite element analysis is used at the micrometer length scale to adjust cure cycles to tailor …

Design And Manufacturing Of Multifunctional Piezoelectric Composites, Huan Zhao

Dartmouth College Ph.D Dissertations

Piezoelectric materials possess a unique ability to convert mechanical energy into electrical signals and have broad industrial applications. However, monolithic piezoelectric materials such as piezoceramics and piezopolymers often suffer from inherent trade-offs among mechanical strength, elasticity, and durability. Piezoelectric composites, typically consisting of a polymer matrix with ceramic reinforcements, offer a solution by combining the advantages of each constituent. Nevertheless, maintaining stable mechanical performance in high-temperature environments remains a significant challenge as conventional polymer matrices usually experience structural degradation.

In this thesis, a novel piezoelectric composite is developed using a preceramic polymer (PCP) matrix with barium titanate (BTO) inclusions. PCPs …

Improving The Figure Of Merit In Iron-Vanadium-Aluminium Thermoelectric Alloy System Guided By Computational Modeling, Tao Fang

Dartmouth College Ph.D Dissertations

Thermoelectric materials can convert a thermal gradient to electricity. Currently, commercialized Bi₂Te₃ is brittle and expensive, which restricts the usage of this material. Compared to other thermoelectric materials, Fe₂VAl is cost-effective, stable and more robust mechanically. However, the figure of merit (zT) had been much lower than Bi₂Te₃. In this thesis, our main goal is to improve the figure of merit in Fe₂VAl system guided by computational modeling. We will start the discussion by presenting the Ge doped Fe₂VAl sample with record thermoelectric figure of merit value. …

Effect Of Aging Duration On The Microstructure And Corrosion Characteristics Of 17-4 Ph Stainless Steel, G. Narasinga Rao, Subrat Kumar Baral, Y. Madhavi, Sriram Vijayan, Ravikumar Dumpala

Michigan Tech Publications

Heat treatment plays a critical role in inducing key microstructural changes necessary to enhance corrosion resistance of 17-4 PH stainless steel (SS). During the process, precipitates form within the metal matrix, contributing to the strength of the martensitic steel. Inconsistencies in the literature concerning the response of 17-4PH SS to heat treatment have been noted. Therefore, this study examines the impact of aging duration on microstructural characteristics, microhardness, and corrosion resistance of material. The solution heat-treatment process consisted of heating the material to 1040 °C for one hour and rapid cooling in water. Subsequently, aging treatment was carried out at …

Preparation Of Mocvd-Grown Photocathodes Containing A Strained Gaas/Gaasp Superlattice, G. Blume, A. Masters, J. Grames, M. Stutzman, M. Grau, S. Marsillac

Physics Faculty Publications

In this work, we investigate heat cleaning options for high-polarization GaAs/GaAsP strained-superlattice (SSL) photocathodes with a distributed Bragg reflector (DBR) that were grown using metalorganic chemical vapor deposition (MOCVD). This was done using a microMott polarimeter at Jefferson Lab to optimize both quantum efficiency and polarization. The fabrication process for MOCVD-grown photocathodes does not allow for the inclusion of an arsenic cap, contrary to what is done when fabricating photocathodes using molecular-beam epitaxy (MBE). Without proper preparation, the performance of MOCVD-grown photocathodes can be limited due to surface contamination. Here, we varied both duration and temperature of the heat cleaning …

Reuse Of Calcium Carbonate (Caco3) Recovered From Discarded Carpets As Filler In Fiber-Reinforced Polymer (Frp) Composites, Roshan Devkota

Graduate Theses, Dissertations, and Problem Reports (ETD)

Over four billion pounds of carpet are discarded annually in the United States, making carpet waste a significant environmental concern. Calcium carbonate (CaCo₃) constitutes up to 45% of the mass of most synthetic carpets. Reusing this CaCo₃ as a filler in the rapidly growing fiber-reinforced polymer (FRP) industry, which is projected to reach USD 10.38 billion, presents a low-cost, practical approach to developing a market-based solution to post-consumer carpet waste.

This study investigates the reuse of CaCo₃ recovered from discarded carpet backing as a filler in FRP composites, focusing on its mechanical viability in comparison to virgin CaCo₃. The methodology …