Materials Science and Engineering Commons^™

Enhancing Electromigration Reliability In Solder Interconnects Through Microstructure Control And Thermomechanical Failure Mechanisms In Thin Metal Lines Under Surge Current Conditions, Hariram Mohanram

Material Science and Engineering Dissertations - Archive

The relentless miniaturization of semiconductor devices has intensified reliability challenges in electronic packaging, particularly for solder interconnects and thin metal lines. This dissertation investigates two critical failure mechanisms—electromigration (EM) and thermomechanical fatigue (TMF)—and explores strategies to mitigate these effects. Electromigration, driven by high-density current-induced atomic migration, significantly impacts solder interconnects. This study examines the role of Under-Bump Metallization (UBM) and solder microstructure in improving EM reliability. Findings reveal that thicker UBMs delay void nucleation and enhance EM resistance, while the absence of UBM leads to failure through vertical void propagation. Additionally, grain orientation, particularly the c-axis alignment in Sn grains, …

Effect Of Admixtures On Rapid Hardening, Self-Consolidating Concrete, Haley Johnson

Theses and Dissertations--Civil Engineering

Self-consolidating, rapid-hardening concrete is a sought-after product in the market now, however the effects of admixtures on fresh and hardened concrete rheology are still uncertain. This study aims to create a self-consolidating concrete (SCC) using calcium sulfoaluminate (CSA) cement for its rapid-hardening properties, and tests two set time retarders and two viscosity-modifying admixtures (VMAs) to determine how they affect the properties of concrete. The properties studied in this thesis are workability, viscosity, set times, air content, compressive strength, and freeze-thaw resistance of self-consolidating concrete. It was found that tartaric acid creates a very workable SCC with consistent results regardless of …

3d Flow Field Quantification In An Artery Model Using Optical Flow Method Based On Simulated Multi-Angle Angiography, Zifeng Yang, Hang Yi, Luke Bramlage, Bryan Ludwig

Mechanical and Materials Engineering Faculty Publications

3D flow field in a numerically simulated arterial model is quantified using the three-dimensional optical flow method based on simulated simultaneous multi-angle X-ray angiography of the blood flow with contrast agent perfusions.

Strategies To Mitigate Efflorescence In Walls Constructed Using Clays Bricks; A Review Article, Marwa Abdulkareem. Anber, Soran Abdulrahman Ahmad, Naros Rahman Mahmoud, Kawan Fuoad. Kayani, Mohammed Ali Abdulrehman

Al-Esraa University College Journal for Engineering Sciences

_{The construction of buildings, especially residential housing for communities, is a significant industry on a global scale. Masonry units such as bricks, blocks, and stones are often utilized materials. Bricks are highly regarded because to their widespread availability, cost-effectiveness, and excellent insulating capabilities. Nevertheless, the presence of efflorescence presents a difficulty in the construction of brick walls. Efflorescence refers to the process in which salts move to the outer layer of the brick, resulting in the formation of white deposits and negatively impacting its visual appeal. Efflorescence is caused by various circumstances, such as the existence of salts in bricks, …}

The Importance Of Cryptography In Cloud Computing, Saja Alaam Talib

Al-Esraa University College Journal for Engineering Sciences

Cloud computing has grown as a widely accepted concept simultaneously, as the alarms for the security of data and information. This paper seeks to establish the comprehensive roles of cryptography in tackling these issues in the Cloud environment. The study begins with the historical background of cryptography and then moves on to analyze trends in information technology before discussing on the challenges to security in cloud computing. The goal of its publication is to highlight the importance of using cryptographic technologies for the protection of information confidentiality, its integrity and compliance. The combination of literature review and the case study …

Restoration Of Strength In Polyamide Woven Glass Fiber Organosheets By Hot Pressing, Mohammad Nazmus Saquib, Edwing Chaparro-Chavez, Christopher Morris, Kuthan Çelebi, Diego Pedrazzoli, Mingfu Zhang, Sergii G. Kravchenko, Oleksandr G. Kravchenko

Mechanical & Aerospace Engineering Faculty Publications

Thermoplastic composite organosheets (OSs) are increasingly recognized as a viable solution for automotive and aerospace structures, offering a range of benefits including cost-effectiveness through high-rate production, lightweight design, impact resistance, formability, and recyclability. This study examines the impact response, post-impact strength evaluation, and hot-pressing repair effectiveness of woven glass fiber nylon composite OSs across varying impact energy levels. Experimental investigations involved subjecting composite specimens to impact at varying energy levels using a drop-tower test rig, followed by compression-after-impact (CAI) tests. The results underscore the exceptional damage tolerance and improved residual compressive strength of the OSs compared to traditional thermoset composites. …

Effects Of Hemp Fibers On The Mechanical Performance Of Concrete, Hamida Baassou

Masters Theses

The construction industry is known to be globally the number one contributor to greenhouse gas emissions (GHG) and energy consumption. The purpose of this study is to examine the potential use of hemp as a concrete reinforcement, its mechanical properties and strength, its environmental and socio-economic advantages, and its limitations. To examine the mechanical performance of hemp fiber, 54 specimens will be tested for compressive, tensile, and flexural strength. This was done in two parts. In the first part hemp fibers in two different ratios (0.5v% and 1v%), and two different treatments (water and 5% sodium hydroxide) were added to …

Nano-Patterned Si Structures For Optical Filters And Electro-Mechanical Relays: Fabrication, Characterization, Prospects, And Limitations, Md Ataul Mamun

Theses and Dissertations

Nanofabrication technology, especially nanopatterning, is a rapidly advancing field that has already resulted in creating novel devices and holds promise for producing even more with unmatched performance. These techniques also allow us to gain insight into physical phenomena at the micro- and nanoscale. The ultimate performance of nanofabricated devices and their compatibility with existing Si-based CMOS technology hinge upon the careful selection of materials and precise design, coordinated with meticulous pattern transfer. In this work, we applied nanopatterning techniques on silicon to create optical filters for the shortwave infrared (SWIR) region and nanoelectromechanical system (NEMS) relay-based logic gates. Additionally, these …

Insights Into The Characterization And Degradation Of Electrospun Polycaprolactone Scaffolds For Tissue Engineering Applications, Caleb B. Wells

Theses and Dissertations

Electrospun polymeric biodegradable scaffolds are essential in tissue engineering, particularly for Engineered Tissue Vascular Grafts (ETVGs), which promise advancements in treating coronary artery disease, peripheral arterial disease, congenital cardiovascular defects, and renal disease. These scaffolds present a solution to issues with autologous graft availability and durability. While large-diameter grafts in low-pressure environments have seen success, small-diameter grafts in high-flow scenarios remain challenging. Understanding polymeric scaffold degradation and behavior during incubation, especially under dynamic mechanical loading, is vital for clinical translation of small-caliber ETVGs.

This research focuses on characterizing the mechanical and microstructural properties of electrospun polycaprolactone (PCL) scaffolds and their …

Solidification Cracking In Additively Manufactured High Entropy Alloy Nicrcofe With V Or W, Andrew R. Walch

Dissertations, Master's Theses and Master's Reports

Recent sustainability efforts have reduced CO2 emissions from electricity generation by increasing operating temperatures and pressures in advanced ultra-supercritical (A-USC) power plants. However, the extreme operating conditions in these A-USC power plants require new high temperature materials. The recent study of nickel-based high-entropy alloys (HEA) represents the latest approach to meet the specifications for A-USC operations. A CALculation PHase Diagram (CALPHAD) driven Bayesian optimization method was used to design the composition of alloys composed of NiCrCoFe with V or W, which were fabricated via wire-based additive manufacturing to enable high throughput development. Although the alloy was designed to minimize solidification …

Spinel Oxide Enables High-Temperature Self-Lubrication In Superalloys, Zhengyu Zhang, Eitan Hershkovitz, Qi An, Liping Liu, Xiaqing Wang, Zhifei Deng, Garrett Baucom, Wenbo Wang, Jing Zhao, Ziming Xin, Lowell Moore, Yingqi Yao, Md Rezwan Ul Islam, Xin Chen, Bai Cui, Ling Li, Hongliang Xin, Lin Li, Honggyu Kim, Wenjun Cai

Research, Publications & Creative Work

The ability to lubricate and resist wear at temperatures above 600 °C in an oxidative environment remains a significant challenge for metals due to their high-temperature softening, oxidation, and rapid degradation of traditional solid lubricants. Herein, we demonstrate that high-temperature lubricity can be achieved with coefficients of friction (COF) as low as 0.10-0.32 at 600- 900 °C by tailoring surface oxidation in additively-manufactured Inconel superalloy. By integrating high-temperature tribological testing, advanced materials characterization, and computations, we show that the formation of spinel-based oxide layers on superalloy promotes sustained self-lubrication due to their lower shear strength and more negative formation and …

Photoexcited Charge Carrier Dynamics And Electronic Properties Of Two-Dimensional Mxene, Nb2ctx, Andrew M. Fitzgerald, Emily Sutherland, Tarek A. Elmelegy, Mary Qin Hassig, Julia Martin, Erika Colin-Ulloa, Ken Ngo, Ronald L. Grimm, Joshua R. Uzarski, Michel W. Barsoum, N. Aaron Deskins, Lyubov V. Titova, Kateryna Kushnir Friedman

Mechanical Engineering

Two-dimensional, 2D, niobium carbide MXene, Nb2CTx, has attracted attention due to its extraordinarily high photothermal conversion efficiency that has applications ranging from medicine, for tumor ablation, to solar energy conversion. Here, we characterize its electronic properties and investigate the ultrafast dynamics of its photoexcitations with a goal of shedding light onto the origins of its unique properties. Through density functional theory, DFT, calculations, we find that Nb2CTx is metallic, with a small but finite density of states at the Fermi level for all experimentally relevant terminations of Nb2CTx that can be achieved using HF or molten salt etching of the …

Corrosion Characteristics Of Ti And Al2o3/Ti Thin Films Sputtered On 316lss, Iman El-Mahallawi, Hanan ِ Abd El-Fattah Dr., Lamiaa Mohamed Dr., Aliaa Abdelfattah

Mechanical Engineering

In this work, two thin films (Ti and Al2O3/Ti) were deposited on 316LSS substrates by the physical vapor deposition (PVD) sputtering technique. Heat treatment was applied for thin films at 400 °C for 2 h. Thin films were divided into two groups, The First group cooled in the air (normalized), and the second cooled in the furnace (annealed). The electrochemical characteristics were investigated by potentiodynamic polarization (POT) and impedance spectroscopy (EIS) tests. The corrosion resistance (CRST) for all thin films before and after heat treatment was determined in 3.5% NaCl at room temperature (RT). Scanning electron microscope (SEM), and surface …

Using Tensile And Compressive Stress Superposition During Incremental Forming To Manipulate Martensitic Transformation In Ss304, Elizabeth M. Mamros, Fabian Maaß, A. Erman Tekkaya, Brad L. Kinsey, Jinjin Ha

Faculty Conference Papers and Presentations

Single point incremental forming (SPIF) is a flexible manufacturing process that has applications in industries ranging from biomedical to automotive. In addition to rapid prototyping, which requires easy adaptations in geometry or material for design changes, control of the final part properties is desired. One strategy that can be implemented is stress superposition, which is the application of additional stresses during an existing manufacturing process. Tensile and compressive stresses applied during SPIF showed significant effects on the resulting microstructure in stainless steel 304 truncated square pyramids. Specifically, the amount of martensitic transformation was increased through stress superposed incremental forming. Finite …

High-Temperature Oxidation Behavior Of High Entropy Carbide (Tanbtiv)C In Atmospheres With Different Oxygen Contents, Ruoyu Chen, Hongbin An, Jie Zhan, Saisai Li, Aiqin Mao, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

A high entropy carbide (TaNbTiV)C was fabricated via spark plasma sintering of high entropy powders that were prepared using a molten salt method. The as-fabricated high entropy carbide was then investigated for its high-temperature oxidation behavior at 850 °C, under atmospheres with three different oxygen contents (20 vol%, 40 vol%, and 60 vol%). After the high-temperature oxidation process, the main phases observed in all the specimens were incompletely oxidized phase (Nb_xTi_1-x)C_yO_2-y and oxides (Nb_0.5Ta_0.5)₂O₅, TiO₂, and Nb₂O₅. Importantly, the …

Synergistic Hardening In A Dual Phase High-Entropy (Hf,Nb,Ta,Ti,Zr)C–(Hf,Nb,Ta,Ti,Zr)B2 Ultra-High Temperature Ceramic, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

A dual phase high-entropy (Hf,Nb,Ta,Ti,Zr)C–(Hf,Nb,Ta,Ti,Zr)B2 ultra-high temperature ceramic was synthesized using a single step boro-carbothermal reduction route. The synthesized powder was densified by spark plasma sintering at 2000°C, resulting in complete solid solution formation and a relative density of ≈99%. The dual phase ceramic was 43 vol% high-entropy carbide and 57 vol% high-entropy boride. The grain sizes were 0.85 ± 0.34 µm for the carbide and 0.87 ± 0.33 µm for the boride with minimal residual oxide (0.2 vol%) detected in the microstructure. The resulting composition had a higher microhardness than the individual boride and carbide ceramics across the range …

Dual Airfoil Testing System, Zifeng Yang, Collin Charvat, Jack Stafford, Kyle Mathews, Logan Kelly

Mechanical and Materials Engineering Faculty Publications

A dual airfoil testing system includes a platform including a frame defining a chamber that is configured to receive a horizontal flow of air for testing a first airfoil and a second airfoil contained in the chamber and a control system including a controller to control a first attack angle stepper motor, a second attack angle stepper motor, at least one gap stepper motor, and at least one stagger stepper motor. The controller is configured to automatically control and adjust the stepper motors to control and adjust the attack angle of the first airfoil, the attack angle of the second …

Fabrication Of Smooth Sac305 Thin Film Via Magnetron Sputtering, M. Ojha, A. A. Elmustafa

Mechanical & Aerospace Engineering Faculty Publications

SAC305 (96.5 wt% Sn, 3 wt% Ag, 0.5 wt%Cu) solder is increasingly becoming popular due to its reliability good characteristics and performance in addition to the environmental concerns and regulations that restrict the use of lead in nano/microelectronic products. In nano/microelectronics, manufacturing smooth solder coatings free of defects such as voids and cracks, which can compromise joint reliability is crucial. Magnetron sputtering offers a high degree of control over film thickness and composition, resulting in films with excellent uniformity and adhesion. Despite these advantages, fabricating continuous and robust SAC305 films using magnetron sputtering remains a difficult task with limited research …

Cf/Sic Ceramic Matrix Composites With Extraordinary Thermomechanical Properties Up To 2000 °C, Min Sung Park, Jian Gu, Heesoo Lee, Sea Hoon Lee, Lun Feng, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The thermomechanical properties of carbon fiber reinforced silicon carbide ceramic matrix composites (Cf/SiC CMCs) were studied up to 2000 °C using high temperature in situ flexural testing in argon. The CMC specimens were fabricated using an ultrahigh concentration (66 vol%) aqueous slurry containing nano-sized silicon carbide powder. The SiC powder compacts were obtained by drying the slurry and were densified using the precursor impregnation and pyrolysis (PIP) method with field assisted sintering technology/spark plasma sintering (FAST/SPS). The high relative density of the SiC green body (77.6%) enabled densification within 2.5 days using four PIP cycles. In contrast, conventional PIP processes …

Phosphate-Based Dechlorination Of Electrorefiner Salt Waste Using A Phosphoric Acid Precursor, Paige Murray, Harmony Werth, Sean Sullivan, Brian J. Riley, Michael Simpson, Charmayne E. Lonergan, Krista Carlson

Materials Science and Engineering Faculty Research & Creative Works

Electrochemical processing of spent nuclear fuel in molten chloride salts results in radioactive salt waste. Chlorine removal from the salt has been identified as an effective and efficient first step in the management of high-level waste. In this work, a simple salt was dechlorinated with a phosphoric acid phosphate precursor, resulting in a glassy dechlorinated product. The dechlorination efficacy was evaluated in air and argon environments. This work serves as an initial step to advance the technological readiness level of h3po4-based dechlorination step toward implementation of iron phosphate waste forms to immobilize electrochemical fuel reprocessing salt waste streams.