Metallurgy Commons^™

Effect Of Dissolved Oxygen On Corrosion Of Carbon And 13cr Steel In A Brine Environment, Kevin Peter Iu, Andy Zhou

Materials Engineering

Oxygen corrosion is a major threat to seawater injection systems that are part of offshore drilling operations. Seawater is typically deoxygenated to an industry standard of(DO) by injection through a deaeration column followed by treatment with oxygen scavenging chemicals. Commercial simulation software like OLI Studio: Corrosion Analyzer predicts high corrosion rates when injection seawater contains high DO levels, justifying deoxygenation. However, a notable lack of experimental data exists concerning the effect of varying levels of dissolved oxygen on corrosion rate. The goal of this project is to measure the effect of three dissolved oxygen levels (0, 62, and 620 ppb) …

Strengthening Of 7175 Aluminum Alloy Through Multi-Step Aging Process, Colin E. Masterson, Ryland W. Jolliffe

Materials Engineering

7175 is a heat-treatable aluminum alloy commonly used in aerospace forgings. This alloy is aged with a multi-step heat treatment. This treatment must balance strength with stress corrosion cracking resistance through a degree of overaging. The team was tasked by Weber Metals to increase the strength of this treatment without sacrificing stress corrosion cracking resistance. Both two-step and retrogression and reaging treatments were tested in experiments to find a heat treatment that could increase the yield and tensile strength by 1-2 ksi while maintaining a minimum electrochemical conductivity equivalence of 38% relative to copper. Two-step aging is the more conventional …

Metallurgical And Thermal Processing Investigation Of Additively Manufactured Superalloys Jbk-75 And Nasa-Hr-1, Allyse Birken, Derek Noel

Materials Engineering

Aerojet Rocketdyne is investigating the use of directed energy deposition (DED), an additive manufacturing process, to reduce cost and lead time for manufacturing complex rocket engine components for their RS-25 engines. JBK-75 and NASA-HR-1, two Fe-Ni-base, age-hardenable (γ′) superalloys, are used for nozzle structural jackets and hot gas manifolds. Currently, these parts are produced using traditional forging or casting methods followed by intensive machining operations. Additionally, these alloys were designed for use in the wrought condition and require a different set of post-processing heat treatments when produced using DED due to their dendritic, segregated microstructure in the as-built condition. Homogenization …

Improving The Intellectual And Social Development Of Children With Autism: Design Of A Training Center For Autism, Hasti Jalalian

Makara Journal of Technology

Research on the relationship between the role of architecture and the psychology of children with autism, which indicates that appropriate environments for these children can have a significant effect on their healthcare process, has been recently conducted. However, statistics show that autism spectrum disorders are pervasive, and its extent in Iran has been increasing. Moreover, centers that are specifically designed for children with autism are limited, and paradigms are made without considering the mood of these children. Given the role of architecture in designing a suitable space for these children, an investigation that can identify the specific requirements of these …

Analysis Of The Interfacial Reaction Between Bulk Metallic Glass Coated Copper, Nickel, And Titanium With Lead-Free Solders, Andromeda Dwi Laksono, Yee-Wen Yen, Rifqi Aulia Tanjung, Teodoro A. Amatosa, Ruki Harwahyu

Makara Journal of Technology

Bulk metallic glass (BMG) has good mechanical strength, high hardness, wear resistance, and corrosion resistance with promising application in various industries. However, for the industrial production of BMG, the main issue is how to overcome limitations of joining with other materials. The present study focuses on solder processing at low operating temperature to avoid exceeding the recrystallization temperature. A feasible joining process for BMG was developed using lead-free solders. The BMG surface is pre-plated with copper, nickel, or titanium as a wetting layer. The reaction temperature is set between the glass transition temperature of BMG and the melting point of …

Design Of Ac Microgrid Topology With Photovoltaic Uncertainties In A Rural Village, Vannak Vai

Makara Journal of Technology

Energy needs are increasing day by day, especially for developing countries, due to population growth and changing lifestyles. A suitable microgrid topology with renewable energy integration is considered to fulfill the people and society’s needs. This paper focuses on the design of AC microgrid topology for a nonelectrified village with the integration of PV uncertainties in both sitting and sizing. The development of an optimal algorithm based on the conductor use minimization and unbalanced load improvement is proposed. The shortest path is proposed to search for the minimum conductor use. Then, the algorithm for improving the unbalanced load with two …

Mean-Shift Object Tracking Algorithm With Systematic Sampling Technique, Yoanes Bandung, Aris Ardiansyah

Makara Journal of Technology

Mean shift is a fast object tracking algorithm that only considers pixels in an object area, hence its relatively small computational load. This algorithm is suitable for use in real-time conditions in terms of execution time. The use of histograms causes this algorithm to be relatively resistant to rotation and changes in object size. However, its resistance to lighting changes is not optimal. This study aims to improve the performance of the algorithm under lighting changes and reduce its processing time. The proposed technique involves the use of sampling techniques to reduce the number of iterations, optimization of candidate search …

Analysis Of Correlation And Mapping Of Chlorophyll-A Concentrations And Sea Surface Temperatures In Coastal Areas Based On Terra Modis Satellite Image Data, Hendrata Wibisana, Bangun Muljo Sukotjo, Umboro Lasminto

Makara Journal of Technology

Ecosystems in aquatic environments are distinct from ecosystems on land. Changes that occur in ecosystems in aquatic environments affect the lives of biota in these waters, including the fish used as a food source in fishing communities in coastal areas. This study aims to determine the role of remote sensing in mapping and analyzing the relationship between the parameters of sea surface temperature and chlorophyll-a concentrations on the coast. The correlation of sea surface temperature with chlorophyll-a concentrations is modeled via linear regression. An analysis of variance test is performed to establish the suitability of the temperature data for the …

Experimental Study Of Hollow-Core Slab Containing Waste Pet Bottles, Mulia Orientilize, Josia Irwan Rastandi, R. M. Dimas Aries C., Marsha Niken P., Krisna Adi S.S., Abimantrana Abimantrana

Makara Journal of Technology

This study investigated the utilization of plastic-waste concrete as an effort to reduce urban waste problems. The waste plastic bottles were utilized to form the hollows of the hollow-core slabs (HCSs). The bottles were made of polyethylene terephthalate (PET). As a part of green research to reuse waste material, shredded PET was also added to the concrete mixture to improve the HCS strength. The cast-in-site HCS could be constructed without any difficulties. Three parameters were investigated: the effects of void content, shredded PET content, and steel-fiber (SF) content on the HCS ultimate bending capacity (Mu). Fifteen specimens were tested under …

Numerical Study Of A Buckling Restrained Brace (Brb) In Steel Structures And Comparison With A Convergent Ordinary Brace (Ocb) Under Static And Dynamic Loading, Fatemeh Habibpour

Makara Journal of Technology

Bulk metallic glass (BMG) has good mechanical strength, high hardness, wear resistance, and corrosion resistance with promising application in various industries. However, for the industrial production of BMG, the main issue is how to overcome limitations of joining with other materials. The present study focuses on solder processing at low operating temperature to avoid exceeding the recrystallization temperature. A feasible joining process for BMG was developed using lead-free solders. The BMG surface is pre-plated with copper, nickel, or titanium as a wetting layer. The reaction temperature is set between the glass transition temperature of BMG and the melting point of …

Study Of Laser Based Additive Manufacturing For Titanium And Copper Alloys, Congyuan Zeng

LSU Doctoral Dissertations

Material processing by laser is increasingly applied in industrial applications for its outstanding characteristics, such as localized heating, high efficiency, and high manufacturing precision. In this study, two kinds of laser material processing strategies were investigated, namely laser surface engineering and laser-powder-bed fusion additive manufacturing, with pure titanium and copper alloys as target materials, respectively.

For laser surface engineering related studies, the work includes the investigation of the dynamic interactions between titanium and pure nitrogen or ambient air under transient laser processing conditions. Thanks to the in-situ synchrotron X-ray diffraction tests, the high-temperature reaction steps between titanium and pure nitrogen/ambient …

Microstructure And Mechanical Properties Of Porous Copper And Copper Brazed With Cu-Based Filler Metal, Mian Muhammad Sami

Student Works (2020-2029)

In recent time, the heat dissipation rate of electronics increased due to the high volumetric power density they experience. In such circumstances, cooling devices with high heat transfer performance are required. Therefore, adopting porous metal can be critical in applications requiring thermal management due to its large internal surface area and high permeability for fluids. The cooling system can be composed of porous copper to enhance heat transfer making it suitable for replacement in active cooling systems, such as heat sink and heat exchanger. Effective joining of porous copper (Cu) to a copper substrate is significant when considering porous copper …

Absorption Of Nitrogen During Pulsed Wave L-Pbf Of 17-4 Ph Steel, Ben Brown, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In the fabrication of 17-4 PH by laser powder bed fusion (L-PBF) the well-documented occurrence of large amounts of retained austenite can be attributed to an elevated concentration of nitrogen present in the material. While the effects of continuous wave (CW) laser processing on in-situ nitrogen absorption characteristics have been evaluated, power modulated pulsed wave (PW) laser processing effects have not. In this study the effects of PW L-PBF processing of 17-4 PH on nitrogen absorption, phase composition, and mechanical performance are explored using commercially available PW L-PBF equipment and compared to samples produced by CW L-PBF. PW L-PBF samples …

Thermodynamic Prediction And Experimental Verification Of Multiphase Composition Of Scale Formed On Reheated Alloy Steels, Richard Osei, Semen Naumovich Lekakh, Ronald O'Malley

Materials Science and Engineering Faculty Research & Creative Works

The structure, phase, and composition of scale formed on a continuously cast steel slab during reheating depend on intrinsic factors (steel chemistry, microstructure, and as-cast surface condition) and extrinsic parameters (temperature, time, composition, and velocity of combustion gas atmosphere). The scale that forms on a slab normally has several layers with differing compositions and phases and knowledge of this scale structure is important in subsequent descaling and hot rolling processing steps. Formation of multiphase scale structures on steel during high temperature oxidation in reheat furnace proceeds according to a local thermodynamic equilibrium, while thickness of layers depends on kinetic conditions …

Morphology Control Of One-Dimensional Gallium Nitride Nanostructures By Modulating The Crystallinity Of Sacrificial Gallium Oxide Templates, Yun Taek Ko, Mijeong Park, Jingyeong Park, Jaeyun Moon, Yong Ho Choa, Young In Lee

Mechanical Engineering Faculty Research

In this study, we demonstrated a method of controllably synthesizing one-dimensional nanostructures having a dense or a hollow structure using fibrous sacrificial templates with tunable crystallinity. The fibrous ga2o3 templates were prepared by calcining the polymer/gallium precursor nanofiber synthesized by an electrospinning process, and their crystallinity was varied by controlling the calcination temperature from 500oC to 900oC. gaN nanostructures were transformed by nitriding the ga2o3 nanofibers using NH3 gas. All of the transformed gaN nanostructures maintained a one-dimensional structure well and exhibited a diameter of about 50 nm, but their morphology was clearly distinguished according to the crystallinity of the …

Direct Energy Deposition Of Mo Powder Prepared By Electrode Induction Melting Gas Atomization, Goo Won Roh, Eun Soo Park, Jaeyun Moon, Hojun Lee, Jongmin Byun

Mechanical Engineering Faculty Research

Molybdenum (Mo) is used to form a barrier layer for metal wiring in displays or semiconductor devices. Recently, researches have been continuously attempted to fabricate Mo sputtering targets through additive manufacturing. in this study, spherical Mo powders with an average particle size of about 37 um were manufactured by electrode induction melting gas atomization. Subsequently, Mo layer with a thickness of 0.25 mm was formed by direct energy deposition in which the scan speed was set as a variable. According to the change of the scan speed, pores or cracks were found in the Mo deposition layer. Mo layer deposited …

Modeling Of Rare Earth Solvent Extraction Process For Flowsheet Design And Optimization, Vaibhav Kumar Srivastava

Theses and Dissertations--Mining Engineering

The separation and purification of rare earth elements (REEs) into individual products has been a topic of significant interest for researchers and engineers for many decades. The prime reason for such sustained interest is due to REEs’ demand and application in modern technology, as well as the challenges associated with their separation and purification. The chemical similarity of rare earth group elements is responsible for difficult separability which makes purification of individual elements challenging. Despite associated complications, processes such as solvent extraction (SX) and ion-exchange have been successfully utilized in the separation and production of REEs on pilot and commercial …

Modeling And Optimization Of Process Parameters In Face Milling Of Ti6al4v Alloy Using Taguchi And Grey Relational Analysis, Al Mazedur Rahman, S M Abdur Rob, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Titanium alloys are extensively used in aerospace, missiles, rockets, naval ships, automotive, medical devices, and even the consumer electronics industry where a high strength to density ratio, lightweight, high corrosion resistance, and resistance to high temperatures are important. The machining of these alloys has always been challenging for manufacturers. This article investigates the combined effect of radial depth, cutting speed and feed rate on cutting forces, tool life, and surface roughness during face milling of Ti6Al4V alloy. This study focuses on the significance of radial depth of cut on cutting force, tool life and surface roughness compared to that of …

Toward Understanding Commercial Additives For Zincate Electrogalvanizing, Margaret Scott

Masters Theses

"Cyanide zinc electrogalvanizing has been used for many years to produce high quality and uniform zinc coatings. Due to toxicity concerns, a significant amount of research has occurred to remove the use of cyanide while still producing a similar deposit. One of the resulting plating chemistries is the alkaline zincate bath.

Alkaline zincate plating has the advantages of low startup cost, low toxicity, and low corrosion rate. Despite these advantages, alkaline bath conditions do not produce acceptable zinc deposits without the use of plating additives, which can promote lustrous, smooth deposits. This research aims to: (1) generate fundamental electrochemical data …

Thermomechanical Mechanisms That Cause Adhesion Of Aluminum High Pressure Die Castings To The Die, Alex Monroe

Dissertations, Master's Theses and Master's Reports

In high pressure die casting (HPDC) of aluminum, cast material adhering to die is a significant defect. Adhesion occurs in two primary ways. The casting may stick preventing its removal from the die. Aluminum can also adhere to the die and buildup in local areas on the die surface with additional casting cycles. This second form of adhesion is called soldering. Lubricant is the best technology to control all forms of adhesion, but it comes at the cost of casting porosity, blisters, reduced die life, and increased die casting machine wear. New strategies to prevent adhesion are desired to eliminate …