Structures and Materials Commons^™

Achieving Global Range In Future Subsonic And Supersonic Airplanes, Nihad E. Daidzic Ph.D., Sc.D.

International Journal of Aviation, Aeronautics, and Aerospace

No commercial airplane in service today is able to fly half great-circle distances over the globe and achieve the non-stop or the global range to any antipodal location on Earth. A subsonic jetliner has the optimum cruising speed at Mach numbers approaching the drag divergence Mach number while still preserving relatively high aerodynamic efficiency. Various fuel-flow laws were used to investigate the cruise performance of subsonic and supersonic aircraft. The effect of wind and aircraft weight and how it affects the optimal cruising airspeed was investigated. Of all different operational cruising techniques, the cruise-climb at high Mach numbers is the …

To Study The Effect Of Catalyst On The Physical Parameters Of Carbon Spheres, Tejas Shailesh Mehta

Doctoral Dissertations and Master's Theses

The discovery of fullerenes has opened up modern studies in carbon materials. Carbon nanoparticles have a large surface area and demonstrate good conductivity. Their unique properties has gained attention in many areas such as water filtration, hydrogen storage and battery electrodes. In this research, carbon spheres with high specific area and uniformity were grown using the Chemical Vapor Deposition (CVD) process with silicon substrates, ethylene (C2H4) as a carbon precursor and argon as the inert gas. We observe that the morphology of carbon spheres largely depend on the experimental conditions, including CVD time duration, temperature, catalyst and flow of gases. …

Investigation Of Conjugate Heat Transfer In Fluid-Structure Interaction Modeling Using Openfoam, Andrew Brown

Aerospace Engineering

No abstract provided.

Improving And Expanding The Capabilities Of The Poly-Picosatellite Orbital Deployer, David Pignatelli

Master's Theses

The Poly-Picosatellite Orbital Deployer (P-POD) has undergone a series of revisions over the years. The latest revision, described in this Master’s Thesis, incorporates new capabilities like EMI shielding, an inert gas purge system, and an electrical interface to the CubeSats after they are integrated into the P-POD. Additionally, some mass reduction modifications are made to the P-POD, while its overall strength is increased. The P-POD inert gas purge system successfully flew, on a previous revision P-POD. The P-POD components are analyzed to a set of dynamic loads for qualification, and successfully undergoes random vibration qualification testing. The P-POD encounters some …

Effects Of Low Velocity Impact On The Flexural Strength Of Composite Sandwich Structures, Jeffrey Scott Carter

Master's Theses

The use of composite sandwich structures is rapidly increasing in the aerospace industry because of their increased strength-to-weight and stiffness-to-weight characteristics. The effects of low velocity impacts on these structures, however, are the main weakness that hinders further use of them in the industry because the damages from these loadings can often be catastrophic. Impact behavior of composite materials in general is a crucial consideration for a designer but can be difficult to describe theoretically. Because of this, experimental analysis is typically used to attempt to describe the behavior of composite sandwiches under impact loads. Experimental testing can still be …

A Comparison Of Afghanistan, Yuma, Az, And Manufactured Sands Melted On Eb-Pvd Thermal Barrier Coatings, Nathaniel P. Opie

Theses and Dissertations

Sand ingestion into military aircraft turbine engines from desert environments have tested the performance and life of the engine. In particular, turbine section blades and nozzles are coated with a molten glass when the sand is heated to melting temperatures. This molten glass attacks protective coatings on the surface of these parts. Further research is needed to understand the sands behavior on thermal barrier coatings (TBC) when heated to melting temperatures. Also, further research is needed with manufactured sand used in current engine testing to understand the sand ingestion discrepancies between test engines and operational engines. In this study natural …

Dynamic Analysis Of Granular Battery Assembly, Rohan Dudaney, Waterloo Tsutsui, Weinong Chen

The Summer Undergraduate Research Fellowship (SURF) Symposium

Collisions and impacts are an inevitable reality when it comes to commercial cars and vehicles, but as batteries become more prevalent it is vital to understand how they react dynamically and as a system to better protect both the passengers and toxic chemicals inside of the batteries. One potential solution is to surround these batteries with non-vital tubes that can be sacrificed and help protect the batteries. This study is done to understand the structure of batteries and to test how an assembly of sacrificing cells and batteries reacts in an impact situation to see if there is significant energy …

Fiber Length And Orientation In Long Carbon Fiber Thermoplastic Composites, Imad Hanhan, Connor Sullivan, Bhisham Sharma, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Carbon fiber composites have become popular in aerospace applications because of their lightweight yet strong material properties. The injection molding process can be used to produce discontinuous fiber composites using less time and resources than traditional methods, thereby broadening carbon fiber composites’ applications in different industries. Utilization of longer fibers offers more load carrying capability and superior strength properties for injected molded composites. Since the fiber length and the orientation distribution in Long Fiber Thermoplastics (LFTs) directly affects LFT composites’ material properties, there is a need to study the microstructure of LFTs and characterize fiber length and orientation distributions. Therefore, …

Simulation Of Bio-Inspired Porous Battery Electrodes, Raju Gupta, R. Edwin Garcia, Rui Tu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Advancement of technology has led to the increase in use of electronic devices. However, longer life of the rechargeable battery used in electronic devices is one of the biggest issue and demand in the world of electronic devices at present. Battery's performance is affected by the orientation, arrangement, shape and size, and porosity of the materials out of which battery electrodes are made. The goal of this project is to develop a set of numerical libraries that allow developing material micro structures that will allow increasing the performance of rechargeable batteries. We focused on the development of an algorithm that …

Dynamic Response Of Textile Material Under Transverse Impact, Yuchen Zheng, Matthew C. Hudspeth, Weinong W. Chen

The Summer Undergraduate Research Fellowship (SURF) Symposium

Textile materials, such as Dyneema and Kevlar, are the major raw materials for state of the art military or personal security armor vests. However, in impact experiments, actual observed penetration speed is much lower than theoretically predicted penetration speed. Each armor vest is composed of high performance yarns which are woven together to form fabrics, which when stacked together form a vest. Understanding penetration behavior of yarns is essential to evaluate the performance of fabric, which will be useful for the design of better vests. The project is composed of three parts: static experiments, dynamic yarn experiments and dynamic fabric …

Foss Big Data Storage Solution, Gary L. Jaffe

STAR Program Research Presentations

Utilizing the AERO Institute as an IT test bed or “sandbox”, a small-agile development team will design, build, and test a data management storage system to support post processing of archived and in-flight data collected with the Piccolo flight control system and Compact Fiber Optic Sensing System (C-FOSS). Both systems are integrated on the APV3 aircraft, a small remote-operated vehicle. Due to the amount of data collected from C-FOSS, a system will be designed to sort and organize large data sets. An open-source database will be explored as a viable solution to manage large data loads and provide multi-cluster system …

A Novel Asymptotic Expansion Homogenization Analysis For 3-D Composite With Relieved Periodicity In The Thickness Direction, Muhammad Ridlo Erdata Nasution, Naoyuki Watanabe, Atsushi Kondo, Arief Yudhanto

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A new asymptotic expansion homogenization analysis is proposed to analyze 3-D composite in which thermomechanical and finite thickness effects are considered. Finite thickness effect is captured by relieving periodic boundary condition at the top and bottom of unit-cell surfaces. The mathematical treatment yields that only 2-D periodicity (i.e. in in-plane directions) is taken into account. A unit-cell representing the whole thickness of 3-D composite is built to facilitate the present method. The equivalent in-plane thermomechanical properties of 3-D orthogonal interlock composites are calculated by present method, and the results are compared with those obtained by standard homogenization method (with 3-D …

Influence Of Grain Size And Widmanstätten Colonies On Variability Of Tensile Properties Of Forged Ti-6al-4v, Blake T. Gaspar

Master's Theses

When testing forgings for specifications, it was found that some parts did not meet the requirements for mechanical properties. This triggered an investigation into two of the parts from the lot that did not meet specification. The ultimate reason for failure was due to lower than necessary yield strength and ultimate tensile strength values, as well as unwanted variability between regions of the part. Therefore, samples of the regions were tensile tested to determine the differences that existed in yield strength, ultimate tensile strength, and elongation. After tensile testing, quantitative metallography and fractography were conducted to identify aspects of the …

An Investigation Into The Properties And Fabrication Methods Of Thermoplastic Composites, Ann E. Livingston-Peters

Master's Theses

As applications for thermoplastic composites increase, the understanding of their properties become more important. Fabrication methods for thermoplastic composites continually improve to match designs specifications. These advanced thermoplastics have begun to show an improvement in mechanical properties over those found in thermoset composites commonly used in industry. Polyaryletherketones (PEK) have high service temperatures, good mechanical properties, and improved processing capabilities compared to thermoplastics used in the past making them important to the aerospace industry. The wide range of types of PEK make them suitable for a variety of applications, but selection of specific chemistries, processing parameters, and composite stack-ups determine …

A Study On The Vibrational Performance Characteristics Of An E22 Isolator After Outgassing And Bake-Out, Alma Melendez

Master's Theses

The launch environment experiences many vibration, shock, and acoustic loads. A great concern is the high random vibration levels that can damage components and spacecraft structures, which can cause a mission failure. An effective method of reducing high frequency energy is using isolators. Overall, the need for vibration isolation has been increasing because there has been an increase in the use of mechanisms in which vibrations are prevalent. In addition, there has not been extensive research on the effects of isolators that are outgassed and cured. Therefore, it is important to investigate and understand the vibrational effects on isolators. It …

Analysis Of Environmentally Friendly Marking Ink For Military Equipment And Electronics, Liang Li

Master's Theses

Recent advancements in corrosion-resistance coating technology has reduce the use of environmentally harmful compounds such as Hexavalent Chromium by replacing Hexavalent Chromium in primers and topcoat. However, marking inks were neglected in the process. Products such as Enthone 50 series are still widely used, which contain compounds such as lead, hexavalent chromium, bisphenol A (BPA), Cadmium Sulfide, and more. Excluding catalyst compositions in Enthone, the chemicals in the ink alone contained three reproductive toxicant and numerous carcinogens. Therefore, it was essential to search and validate the performance of potential marking ink that would meet the standards in military applications.

Eleven …

Effect Of Stitch Density On Fatigue Characteristics And Damage Mechanisms Of Stitched Carbon/Epoxy Composites, Arief Yudhanto, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The effect of stitch density (SD) on fatigue life, stiffness degradation and fatigue damage mechanisms in carbon/epoxy (T800SC/XNRH6813) stitched using Vectran thread is presented in this paper. Moderately stitched composite (SD = 0.028/mm²; 'stitched 6 x 6') and densely stitched composite (SD = 0.111/mm²; 'stitched 3 x 3') are tested and compared with composite without stitch thread (SD = 0.0; 'unstitched'). The experiments show that the fatigue life of stitched 3 x 3 is moderately better than that of unstitched and stitched 6 x 6. Stitched 3 x 3 pattern is also able to postpone the …

Post-Fracture Capacity Of Railroad Flat Car Bridges, Teresa L. Washeleski

Purdue Road School

Railroad flatcars (RRFCs) are a convenient option to replace existing deteriorating bridge structures on low-volume roads. They are typically used as the bridge superstructure by placing two or more flatcars side-by-side to achieve the desired bridge width. Utilizing RRFCs as a bridge allows for rapid construction and greater cost savings compared to traditional practices. These benefits make them an attractive solution for rural communities in Indiana, as well as other states.

Uncertainty remains about the response under higher loads than could be easily achieved in the field and the level of redundancy of railroad flatcar bridges. Using RRFCs as bridges …

Post-Failure Capacity Of Built-Up Steel Members, Matthew H. Hebdon

Purdue Road School

Mechanically fastened built-up steel members have long been known to possess internal member redundancy and, as a result, multiple load paths which can be exploited to increase their functional life. Internal redundancy provides the ability to resist total member failure in the event of a fracture of an individual component. However, there is little experimental data in the literature regarding post-fracture capacity in terms of strength and subsequent fatigue life. The experimental study currently underway will provide needed information on parameters that affect the ability of built- up members to arrest a fracture as well as the available remaining fatigue …

Study The Effects Of Core Orientation And Different Face Thicknesses On Mechanical Behavior Of Honeycomb Sandwich Structures Under Three Point Bending, Joshua M. Lister

Master's Theses

This study will present the Experimental, numerical and analytical characterizations of composite sandwich structures needed to optimize structure design. In this study, the effects of varying honeycomb core ribbon orientation and varying face sheet thickness’s have on the flexural behavior of honeycomb sandwich structures was investigated. Honeycomb sandwich panels were constructed using Hexcel 6367 A250-5H carbon fiber face sheets and Hexcel Nomex HRH-10-1/8-5 honeycomb cores. The mechanical properties of the constituent materials were discovered experimentally using ASTM standards and theoretical models using honeycomb mechanics and classical beam and plate theory are described. A failure mode map for loading under three …