Structures and Materials Commons^™

Rocket Motor Nozzle, Corey Hillegass

Williams Honors College, Honors Research Projects

For this honors research and senior design project, the authors will research, analyze, and manufacture a rocket motor nozzle for the Akronauts rocket design team. This research and design project will improve how the rocket design team will decide and manufacture nozzles going forward. The impact of this improvement allows the rocket design team to take steps toward being self-sustaining by manufacturing student designed parts as opposed to commercially bought parts. This will not only be successful in increasing student impact on future designs, but also provides a technical challenge for the authors and will present as an impressive feat …

Experimental Evaluation Of Strength Degradation Temperature For Carbon Epoxy Filament Wound Composite, Jai Krishna Mishra, Surya Prakash Rao Ch Dr, Subhash Chandra Bose P Dr, Kishore Nath N Dr, Rama Rao Golla Mr

International Journal of Aviation, Aeronautics, and Aerospace

Polymeric composites have been widely used in various structural and thermal aerospace applications. Polymeric composites having high strength and high modulus reinforcement are ideally suited for lot of critical aerospace applications as structure is designed with high specific strength and high specific modulus. In case of launch vehicles/ missile one such application is design and manufacturing of solid rocket motor casing with polymeric composites as it give high performance and reduces inert weight of propulsion system. The high specific strength and high specific modulus of composite materials makes it ideal choice for designing the composite rocket motor case (CRMC). These …

Open-Ended Capstone Project: Designing And Manufacturing Of A Low-Cost Carbon Fiber Reinforced Composite Suborbital Rocket Payload Housing Using A 3d Printed Core, Garam Kim, Sergey Dubikovsky, Peng Hao Wang, Ronald Sterkenburg

International Journal of Aviation, Aeronautics, and Aerospace

Composite materials are utilized in many industries today due to its high performance and lightweight. However, the part manufacturing process of traditional composites is complicated and often involves high cost. The molds used for composite manufacturing are usually one of the contributors to the high part manufacturing cost. The authors demonstrated in this paper a manufacturing process for a carbon fiber reinforced composite rocket payload housing using an additively manufactured polylactic acid (PLA) payload housing core. The paper also demonstrates the designing and manufacturing of a functional product, which was used in a real-life application, achieved by college undergraduate students. …

Peridynamic Approaches For Damage Prediction In Carbon Fiber And Carbon Nanotube Yarn Reinforced Polymer Composites, Forrest E. Baber

Theses and Dissertations

Aerospace structures are increasingly utilizing advanced composites because of their high specific modulus and specific strength. While the introduction of these material systems can dramatically decrease weight, they pose unique certification challenges, often requiring extensive experimental testing in each stage of the design cycle. The expensive and time-consuming nature of experimental testing necessitates the advancement of simulation methodologies to both aid in the certification process and assist in the exploration of the microstructure design space.

Peridynamic (PD) theory, originating from Sandia National Lab’s in the early 2000’s, is a nonlocal continuum-based method that reformulates the equation of motion into an …

Aeroelasticity Of Composite Plate Wings Using Hsdt And Higher-Order Fem, Justin A. Haught

Graduate Theses, Dissertations, and Problem Reports (ETD)

The aeroelasticity of composite wings is becoming an increasingly researched topic in aircraft design, as designers continue to replace aluminum alloy components with those made of composite materials because of their favorable strength-to-weight ratio, fatigue characteristics, and corrosion resistance. Additionally, the bending-torsion coupling exhibited by composite laminates readily allow for the aeroelastic optimization of an aerodynamic structure through the process of aeroelastic tailoring. Wings made of composites materials, however, are more vulnerable to shear deformation.

The objective of the present research is to study the divergence and flutter characteristics of composite plate wings using a higher-order shear deformation theory (HSDT) …

Synthesis Of Graphene Using Plasma Etching And Atmospheric Pressure Annealing: Process And Sensor Development, Andrew Robert Graves

Graduate Theses, Dissertations, and Problem Reports (ETD)

Having been theorized in 1947, it was not until 2004 that graphene was first isolated. In the years since its isolation, graphene has been the subject of intense, world-wide study due to its incredibly diverse array of useful properties. Even though many billions of dollars have been spent on its development, graphene has yet to break out of the laboratory and penetrate mainstream industrial applications markets. This is because graphene faces a ‘grand challenge.’ Simply put, there is currently no method of manufacturing high-quality graphene on the industrial scale. This grand challenge looms particularly large for electronic applications where the …

Development Of An Analysis Tool And Weight Estimation Method For Aircraft Wing Structures, Kevin M. Barton

Master's Theses

The goal of this effort was to build an analysis tool for aircraft wings and incorporate it into a program that optimizes the wing structure for the lowest weight for the conceptual design phase. The analysis tool calculates the internal stresses in primary load carrying members using established analysis methods for semimonocoque beams. Via a Graphical User Interface (GUI) built in MATLAB, the user can define the structural layout and material properties of the load carrying members. The program requires a degenerate geometry model built with Vehicle Sketch Pad (OpenVSP) to define the outer mold line (OML) of the wing, …

In-Situ Measurement Of Resin Shrinkage For Aerospace Components, Samarth Motagi

Doctoral Dissertations and Master's Theses

Resin shrinkage due to chemical changes and thermal gradients plays an important role in the residual stress evolution during composite manufacturing. In this thesis, we develop a new in-situ experimental approach for measuring resin shrinkage during curing with the help of digital image correlation (DIC) instrumented on a specially designed autoclave with borosilicate viewports. The images of the resin sample are captured at regular intervals with the help of DIC to measure the displacement and strains during the curing process. We utilize this method for a comparative analysis of resin shrinkage in two common aerospace epoxies, Epoxy 105 and EPON …

Performance Enhancement And Characterization Of An Electromagnetic Railgun, Paul M. Gilles

Master's Theses

Collision with orbital debris poses a serious threat to spacecraft and astronauts. Hypervelocity impacts resulting from collisions mean that objects with a mass less than 1g can cause mission-ending damage to spacecraft. A means of shielding spacecraft against collisions is necessary. A means of testing candidate shielding methods for their efficacy in mitigating hypervelocity impacts is therefore also necessary. Cal Poly’s Electromagnetic Railgun was designed with the goal of creating a laboratory system capable of simulating hypervelocity (≥ 3 km/s) impacts. Due to several factors, the system was not previously capable of high-velocity (≥ 1 km/s) tests. A deficient projectile …

An Investigation Of High-Speed Consolidation And Repair Of Carbon Fiber - Epoxy Composites Through Ultrasonic Welding, David A. Hoskins

LSU Master's Theses

Adhesive repair of carbon fiber composite structures is commonly done on damaged structures to extend the service life. This method requires careful preparation of the damaged surface with intricate steps to ensure good bonding between the repair patch and the parent structure by means of an adhesive film. As with many forms of composite manufacturing, it is required to perform vacuum bagging, debulking, and a heated cure depending on the resin. All these steps make the repair process costly and time consuming.

In this present work, an alternative method of repair is investigated which explores the experimental feasibility of using …

Hybrid Structural Composites With Energy Harvesting Capabilities, Simon Furnes

Doctoral Dissertations and Master's Theses

Hybrid materials have received significant interest due to the potential enhancements they provide over traditional materials such as sensing, actuating, energy scavenging, thermal management, and vibration damping. While traditional materials can be utilized for either one of these functions or loadbearing, the hybrid materials are superior as they allow combination of a wide array of functionalities whilst being suitable for load-bearing purposes.

The goal of this thesis is to elucidate the synergistic effects of hybridization of two piezoelectric materials; zinc oxide nanowires (ZnO NWs) and thin film of lead zirconium titanate (PZT) on the mechanical and energy harvesting of beams …

Thermal Bending, Buckling And Post-Buckling Analysis Of Unsymmetrically Laminated Composite Beams With The Effects Of Moisture And Geometric Imperfections, Claudia Barreno

Doctoral Dissertations and Master's Theses

This thesis is concerned with the analytical study of the thermal bending, buckling, and post-buckling of unsymmetrically laminated composite beams with imperfection under hygrothermal effects. Three different boundary conditions will be considered on this study. The non-linear governing partial differential equations are derived by taking into account the von-Karman geometrical nonlinearity for an imperfect unsymmetrical laminated composite beam. Classical beam theory (CBT) as well as first order shear deformation theory (FSDT) will be used. The effects of temperature, angle of orientation, moisture variations, imperfection, and geometrical parameters, will be evaluated and discussed. Two different laminated composite laminates will be considered: …

A Comparison Of Crushing Parameters Of Graphite Composite Thin-Walled Cylinders Cured In Low And High Pressures, Trenton John Matson

Master's Theses

Out-of-Autoclave (OoA) processes for manufacturing aerospace-grade parts needs to be better understood to further the development and success of industries that are manufacturing reusable launch vehicles, military and commercial aircraft, and spacecraft. Overcoming the performance limitations associated with OoA, also known as low-pressure prepreg curing, methods (void count, energy absorption, etc.) will help decrease the costs associated with aerospace composite manufacturing and the negative environmental effects correlated with high-pressure composite curing methods. Experimental, theoretical, and numerical approaches are used to explore both low and high-pressure curing cycles and how the two different processes affect final cured parts. Quasi-static uniaxial compression …

Micrometeoroid Impacts On Periodic Spacecraft Structures, Victoria West, Luis Buades, Hanson-Lee Harjono

The Journal of Purdue Undergraduate Research

No abstract provided.

Secondary Electron Yield Measurements Of Carbon Nanotube Forests: Dependence On Morphology And Substrate, Brian Wood, Jordan Lee, Gregory Wilson, T. -C. Shen, Jr Dennison

Journal Articles

Total, secondary, and backscatter electron yield data were taken with beam energies between 15 eV and 30 keV, in conjunction with energy emission data, to determine the extent of suppression of yield caused by carbon nanotube (CNT) forest coatings on substrates. CNT forests can potentially lower substrate yield due to both its inherently low-yield, low-atomic number (Z) carbon composition, and its bundled, high-aspect ratio structure. Rough surfaces, and in particular, surfaces with deep high-aspect-ratio voids, can suppress yields, as the electrons emitted from lower lying surfaces are recaptured by surface protrusions rather than escaping the near-surface region. Yields of multilayered …

Wireless Antenna Detection Of Electrostatic Discharge Events, Allen Andersen, Jr Dennison

Journal Articles

Wireless intraspacecraft communication technology is being developed for signal transfer on space missions to save weight and simplify the design. One consideration for this new technology is its interaction with space environmentinduced electrostatic discharges (ESDs). The short time scales of spacecraft ESD events result in broad frequency band signals that can interact with high-frequency wireless antennas. These interactions present a source of signal noise. However, they also present a possibility of in-flight wireless ESD monitoring. We present laboratory measurements of arcing on common spacecraft insulators using commercially available single-band 2.4-GHz and dual-band 2.4-/5.8-GHz Wi-Fi antennas. These wireless detections are shown …

Manipulating Fiber Orientation For The Reduction Of Warpage In Carbon Fiber Composite Sandwich Panels, Landon Burnley, Gabrielle Correia

Materials Engineering

Safran Cabin (Santa Maria, CA), previously known as Zodiac Aerospace, designs and manufactures interior cabin components for private and commercial aircraft. Carbon fiber face sheets have recently been incorporated in their overhead luggage bin assemblies which utilize a composite sandwich panel design, in order to provide additional stiffness to the previous glass fiber sandwich panels. Since the introduction of carbon fiber in these luggage bin panels, Safran has experienced an increase in warpage during manufacturing. When inspected by quality control, the panels are tested mimicking how they are installed in aircraft. If the panels do not meet specifications, the warped …

The Effects Of Atomic Oxygen On Patch Antenna Performance And Lifetime, Max J. Barta

Master's Theses

The space environment is a volatile and challenging place for satellites to survive in. For Low Earth Orbiting (LEO) satellites, atomic oxygen (AO) is a constant corrosive effect that degrades the outer surface of satellites over long durations. Atomic oxygen exists in the atmosphere between 180 and 675 km and has a relatively high energy at 4.5 eV, which allows AO to break molecular bonds in materials on the surfaces of spacecraft. As the number and complexity of CubeSat missions increase, there is an increased risk that AO degradation on commercial off the shelf parts (COTS), such as antenna, could …

Investigation Of Fundamental Principles Of Rigid Body Impact Mechanics, Khalid Alluhydan

Mechanical Engineering Research Theses and Dissertations

In impact mechanics, the collision between two or more bodies is a common, yet a very challenging problem. Producing analytical solutions that can predict the post-collision motion of the colliding bodies require consistent modeling of the dynamics of the colliding bodies. This dissertation presents a new method for solving the two and multibody impact problems that can be used to predict the post-collision motion of the colliding bodies. Also, we solve the rigid body collision problem of planar kinematic chains with multiple contacts with external surfaces.

In the first part of this dissertation, we study planar collisions of Balls and …

Modifying Casting Parameters To Improve The High Temperature Ductility Of Investment Cast Nickel-Based Superalloy Pwa 1455, Lars Alexander Hedin, Cole Magnum Introligator

Materials Engineering

PCC Structurals, an industry leader in superalloy investment castings, has observed inconsistencies in the stress rupture performance of polycrystalline nickel-based superalloy PWA 1455. PCC has changed their casting parameters to reduce the thermal gradient during cooling but have been unable to correlate these changes with an increase in stress rupture elongation. Metallographic examination of past samples indicated microstructures composed of non- equiaxed dendritic grains with mean diameter of .021 inches along the test axis. A similar study on polycrystalline superalloys has indicated that excessive superheat temperatures above the liquidus can result in large grains identical to those observed, limiting the …