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Articles 31 - 60 of 441
Full-Text Articles in Aerospace Engineering
Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow
Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Direct Energy Deposition (DED) Additive Manufacturing is Well Suited to Fabricating Large Thin-Walled Metal Structures Such as Rocket Nozzles but Suffers from Layer-To-Layer Defect Propagation. Propagating Defects May Exhibit as Slumping or a Ripple in Bead Geometry. Recent Works Have Used Repetitive Process Control (RPC) Methods for Additive Manufacturing to Stabilize the Layer-Wise Defect Propagation, But These Methods Require Repetition of the Same Path. However, Typical Thin-Wall DED Applications, Sometimes Referred to as Vase Structures, Have Changing Paths with Each Layer Such as Expanding or Contracting Diameters and Changing Profiles. This Paper Presents an Extension to Optimal RPC that Uses …
Microstructure And Residual Stress In Functionally Graded 316l Stainless Steel/Inconel 625 Alloys Fabricated By Direct Energy Deposition, Xinchang Zhang, Liang Wang, Frank W. Liou, Yang Ren, Cheng Sun
Microstructure And Residual Stress In Functionally Graded 316l Stainless Steel/Inconel 625 Alloys Fabricated By Direct Energy Deposition, Xinchang Zhang, Liang Wang, Frank W. Liou, Yang Ren, Cheng Sun
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Functionally graded materials (FGMs) provide a unique solution to combine distinct properties within a single component to enhance its overall performance. Understanding the microstructure and residual stress distribution is particularly important as the material dissimilarity in FGMs can result in high residual stress that affects the mechanical integrity of structural components. This work aims to study the microstructure and residual stress of additively manufactured FGMs and the effects of isothermal annealing. In this study, 316L stainless steel/Inconel 625 FGMs were built by direct energy deposition and characterized by optical and electron microscopy as well as synchrotron-based X-ray diffraction. Our study …
Fine-Grained Activity Classification In Assembly Based On Multi-Visual Modalities, Haodong Chen, Niloofar Zendehdel, Ming-Chuan Leu, Zhaozheng Yin
Fine-Grained Activity Classification In Assembly Based On Multi-Visual Modalities, Haodong Chen, Niloofar Zendehdel, Ming-Chuan Leu, Zhaozheng Yin
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Assembly activity recognition and prediction help to improve productivity, quality control, and safety measures in smart factories. This study aims to sense, recognize, and predict a worker's continuous fine-grained assembly activities in a manufacturing platform. We propose a two-stage network for workers' fine-grained activity classification by leveraging scene-level and temporal-level activity features. The first stage is a feature awareness block that extracts scene-level features from multi-visual modalities, including red, green blue (RGB) and hand skeleton frames. We use the transfer learning method in the first stage and compare three different pre-trained feature extraction models. Then, we transmit the feature information …
Nanobubble-Induced Aggregation Of Ultrafine Particles: A Molecular Dynamics Study, Eric Bird, Zhi Liang
Nanobubble-Induced Aggregation Of Ultrafine Particles: A Molecular Dynamics Study, Eric Bird, Zhi Liang
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Nanobubble-induced aggregation (NBIA) of fine and ultrafine particles in liquid is a promising method for enhancing floatation rates in mineral processing, cleaning contaminants from water, and reviving marine ecosystems. Although the current experimental techniques can measure the nanobubble capillary force between two surfaces with controlled approach speed, they are not capable of imaging NBIA dynamics of fine/ultrafine particles by real-time observation with nanoscale spatial resolution. In this work, we use molecular dynamics (MD) simulations to study dynamics of NBIA of Ag particles in a Lennard-Jones fluid system. The molecular-level modeling allows us to study microscopic details of NBIA dynamics that …
Additively Manufactured Carbon Fiber- Reinforced Thermoplastic Composite Mold Plates For Injection Molding Process, C. Bivens, A. Wood, D. Ruble, M. Rangapuram, S. K. Dasari, K. Chandrashekhara, J. Degrange
Additively Manufactured Carbon Fiber- Reinforced Thermoplastic Composite Mold Plates For Injection Molding Process, C. Bivens, A. Wood, D. Ruble, M. Rangapuram, S. K. Dasari, K. Chandrashekhara, J. Degrange
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Polymer injection molding processes have been used to create high-volume parts quickly and efficiently. Injection molding uses mold plates that are traditionally made of very hard tool steels, such as P20 steel, which is extremely heavy and has very long lead times to build new molds. In this study, composite-based additive manufacturing (CBAM) was used to create mold plates using long-fiber carbon fiber and polyether ether ketone (PEEK). These mold plates were installed in an injection molding machine, and rectangular flat plates were produced using Lustran 348 acrylonitrile butadiene styrene (ABS). Tensile and flexural testing was performed on these parts …
Static I-V Based Pim Evaluation For Spring And Fabric-Over-Foam Contacts, Kalkidan W. Anjajo, Yang Xu, Shengxuan Xia, Yuchu He, Haicheng Zhou, Hanfeng Wang, Jonghyun Park, Chulsoon Hwang
Static I-V Based Pim Evaluation For Spring And Fabric-Over-Foam Contacts, Kalkidan W. Anjajo, Yang Xu, Shengxuan Xia, Yuchu He, Haicheng Zhou, Hanfeng Wang, Jonghyun Park, Chulsoon Hwang
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Spring Clips and Fabric-Over-Foams (FOFs) Are Widely Used in Mobile Devices for Electrical Connection Purposes. However, the Imperfect Metallic Connections Tend to Induce Passive Intermodulation (PIM), Resulting in a Receiver Sensitivity Degradation, Known as RP Desensitization. Due to the Complexity of the PIM Characterization, there is Not Yet a Way to Evaluate PIM Performance using a Simple Setup for Environments Like Factories. in This Paper, a Current-Voltage (I-V) Behavior-Based PIM Evaluation Method is Proposed and Validated with Various Metallic Contacts and Contact Forces. the Test Results Demonstrated the Feasibility of the PIM Performance Evaluation based on the Measured Static I-V …
Natural 2d Layered Mineral Cannizzarite With Anisotropic Optical Responses, Arindam Dasgupta, Xiaodong Yang, Jie Gao
Natural 2d Layered Mineral Cannizzarite With Anisotropic Optical Responses, Arindam Dasgupta, Xiaodong Yang, Jie Gao
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Cannizzarite is a naturally occurring mineral formed by van der Waals (vdW) stacking of alternating layers of PbS-like and Bi2S3-like two-dimensional (2D) materials. Although the PbS-type and Bi2S3-type 2D material layers are structurally isotropic individually, the forced commensuration between these two types of layers while forming the heterostructure of cannizzarite induces strong structural anisotropy. Here we demonstrate the mechanical exfoliation of natural cannizzarite mineral to obtain thin vdW heterostructures of PbS-type and Bi2S3-type atomic layers. The structural anisotropy induced anisotropic optical properties of thin cannizzarite flakes are explored through angle-resolved polarized Raman scattering, linear dichroism, and polarization-dependent anisotropic third-harmonic generation. …
Machine Learning In Aerodynamic Shape Optimization, Jichao Li, Xiaosong Du, Joaquim R.R.A. Martins
Machine Learning In Aerodynamic Shape Optimization, Jichao Li, Xiaosong Du, Joaquim R.R.A. Martins
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Machine learning (ML) has been increasingly used to aid aerodynamic shape optimization (ASO), thanks to the availability of aerodynamic data and continued developments in deep learning. We review the applications of ML in ASO to date and provide a perspective on the state-of-the-art and future directions. We first introduce conventional ASO and current challenges. Next, we introduce ML fundamentals and detail ML algorithms that have been successful in ASO. Then, we review ML applications to ASO addressing three aspects: compact geometric design space, fast aerodynamic analysis, and efficient optimization architecture. In addition to providing a comprehensive summary of the research, …
Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen
Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Additive manufacturing of dense SiC parts was achieved via an extrusion-based process followed by electrical-field assisted pressure-less sintering. The aim of this research was to study the effect of the rheological behavior of SiC slurry on the printing process and quality, as well as the influence of 3D printing parameters on the dimensions of the extruded filament, which are directly related to the printing precision and quality. Different solid contents and dispersant- Darvan 821A concentrations were studied to optimize the viscosity, thixotropy and sedimentation rate of the slurry. The optimal slurry was composed of 77.5 wt% SiC, Y2O3 and Al2O3 …
Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo
Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Variation in the local thermal history during the Laser Powder Bed Fusion (LPBF) process in Additive Manufacturing (AM) can cause micropore defects, which add to the uncertainty of the mechanical properties (e.g., fatigue life, tensile strength) of the built materials. In-situ sensing has been proposed for monitoring the AM process to minimize defects, but successful minimization requires establishing a quantitative relationship between the sensing data and the porosity, which is particularly challenging with a large number of variables (e.g., laser speed, power, scan path, powder property). Physics-based modeling can simulate such an in-situ sensing-porosity relationship, but it is computationally costly. …
Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park
Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Thickening electrodes is one effective approach to increase active material content for higher energy and low-cost lithium-ion batteries, but limits in charge transport and huge mechanical stress generation result in poor performance and eventual cell failure. This paper reports a new electrode fabrication process, referred to as µ-casting, enabling ultrathick electrodes that address the trade-off between specific capacity and areal/volumetric capacity. The proposed µ-casting is based on a patterned blade, enabling facile fabrication of 3D electrode structures. The study reveals the governing properties of µ-casted ultrathick electrodes and how this simultaneously improves battery energy/power performance. The process facilitates a short …
Effects Of Radiation Reabsorption On The Laminar Flame Speed And No Emission During Aviation Kerosene Combustion At Elevated Pressures, Shu Zheng, Hao Liu, Qing Li, Jiajian Zhu, Mingbo Sun, Bo Zhou, Ran Sui, Qiang Lu
Effects Of Radiation Reabsorption On The Laminar Flame Speed And No Emission During Aviation Kerosene Combustion At Elevated Pressures, Shu Zheng, Hao Liu, Qing Li, Jiajian Zhu, Mingbo Sun, Bo Zhou, Ran Sui, Qiang Lu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Increasing attention has been paid on combustion stability and pollution emission of aviation kerosene due to the emerging interests on supersonic combustion scramjets. Whereas the vitiation component H2O introduced by hydrogen-fueled heaters in high-enthalpy vitiated air during ground experiments has a considerable influence on kerosene combustion, especially through its radiation effect, which needs to be further investigated. In this paper, the radiation reabsorption effects on laminar flame speeds and NO emissions during RP-3/H2O/O2/N2 combustion was assessed numerically over a wide range of equivalence ratio and pressure (ϕ = 0.7–1.4 and P = 1–15 atm) using detailed chemical and radiation models. …
Improved Additive Manufacturing Of Silicon Carbide Parts Via Pressureless Electric Field-Assisted Sintering, Adam Bratten, Ruoyu Chen, Joshua Rittenhouse, Ming-Chuan Leu, Haiming Wen
Improved Additive Manufacturing Of Silicon Carbide Parts Via Pressureless Electric Field-Assisted Sintering, Adam Bratten, Ruoyu Chen, Joshua Rittenhouse, Ming-Chuan Leu, Haiming Wen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
High solids loading silicon carbide (SiC)-based aqueous slurries containing only.5 wt. % organic additives were utilized to create specimens of various geometries via an extrusion-based additive manufacturing (AM) technique. Pressure less electric field-assisted sintering was performed to densify each specimen without deformation. The combination of these techniques produced parts with >98% relative density despite containing only 5 wt.% oxide sintering additives. After sintering, specimens contained only the α-SiC and yttrium aluminum perovskite phases. This suggests the evolution of a nonequilibrium yttrium aluminate phase, as well as transformation from β-SiC to α-SiC. The fabrication method presented in this work has advantages …
In-Situ Measurements Of Temperature And Emissivity During Msw Combustion Using Spectral Analysis And Multispectral Imaging Processing, Shu Zheng, Weiguang Cai, Ran Sui, Zixue Luo, Qiang Lu
In-Situ Measurements Of Temperature And Emissivity During Msw Combustion Using Spectral Analysis And Multispectral Imaging Processing, Shu Zheng, Weiguang Cai, Ran Sui, Zixue Luo, Qiang Lu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
By using a novel multispectral imaging technology, the 2-D distributions of flame temperature and emissivity were measured in a 16 MW incinerator to co-fire municipal solid waste (MSW) and municipal sludge. A way to establish the relationship between the multispectral flame images and the temperature was proposed by combing the Newton iteration method and Hottel emissivity model. The results showed that the measured temperatures at different locations varied by 31.25% with a fixed steam evaporation rate, and 11.76% with different steam evaporation rates at a given port. The temperatures and emissivities decreased at upper locations due to the lower local …
A Comparative Study On Representativeness And Stochastic Efficacy Of Miniature Tensile Specimen Testing, Sreekar Karnati, Sriram Praneeth Isanaka, Yunlu Zhang, Frank W. Liou, Jason L. Schulthess
A Comparative Study On Representativeness And Stochastic Efficacy Of Miniature Tensile Specimen Testing, Sreekar Karnati, Sriram Praneeth Isanaka, Yunlu Zhang, Frank W. Liou, Jason L. Schulthess
Mechanical and Aerospace Engineering Faculty Research & Creative Works
In this article, a miniature dog bone tensile coupon design was tested against the existing ASTM standard specimen design. Specimens were prepared from commercially sourced austenitic stainless steel 304 alloy, and a defect-ridden additively manufactured 304L alloy was studied. By utilizing a tensile specimen design that is 1/230th volume of the smallest ASTM E8-04 (2016), Standard Test Methods for Tension Testing of Metallic Materials, dog bone specimen, coupled to a digital image correlation (DIC) setup, case studies were performed to compare tensile property measurements and strain field evolution. Whereas yield strength measurements were observed to be similar, post-yield, the ultimate …
In-Situ Infrared Thermographic Inspection For Local Powder Layer Thickness Measurement In Laser Powder Bed Fusion, Tao Liu, Cody S. Lough, Hossein Sehhat, Yi Ming Ren, Panagiotis D. Christofides, Edward C. Kinzel, Ming-Chuan Leu
In-Situ Infrared Thermographic Inspection For Local Powder Layer Thickness Measurement In Laser Powder Bed Fusion, Tao Liu, Cody S. Lough, Hossein Sehhat, Yi Ming Ren, Panagiotis D. Christofides, Edward C. Kinzel, Ming-Chuan Leu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The laser powder bed fusion (LPBF) process is strongly influenced by the characteristics of the powder layer, including its thickness and thermal transport properties. This paper investigates in-situ characterization of the powder layer using thermographic inspection. A thermal camera monitors the temperature history of the powder surface immediately after a layer of new powder is deposited by the recoating system. During this process, thermal energy diffuses from the underlying solid part, eventually raising the temperature of the above powder layer. Guided by 1D modeling of this heat-up process, experiments show how the parameterized thermal history can be correlated with powder …
Internal Energy Balance And Aerodynamic Heating Predictions For Hypersonic Turbulent Boundary Layers, Matthew Barone, Gary L. Nicholson, Lian Duan
Internal Energy Balance And Aerodynamic Heating Predictions For Hypersonic Turbulent Boundary Layers, Matthew Barone, Gary L. Nicholson, Lian Duan
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The elemental equation governing heat transfer in aerodynamic flows is the internal energy equation. For a boundary layer flow, a double integration of the Reynolds-averaged form of this equation provides an expression of the wall heat flux in terms of the integrated effects, over the boundary layer, of various physical processes: turbulent dissipation, mean dissipation, turbulent heat flux, etc. Recently available direct numerical simulation data for a Mach 11 cold-wall turbulent boundary layer allows a comparison of the exact contributions of these terms in the energy equation to the wall heat flux with their counterparts modeled in the Reynolds-averaged Navier-Stokes …
Anisotropic Third-Harmonic Generation Of Exfoliated As2s3 Thin Flakes, Ravi P.N. Tripathi, Xiaodong Yang, Jie Gao
Anisotropic Third-Harmonic Generation Of Exfoliated As2s3 Thin Flakes, Ravi P.N. Tripathi, Xiaodong Yang, Jie Gao
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Van der Waals (vdW) materials have recently attracted significant interest in the context of orientation-dependent linear and nonlinear optical properties. Recently, arsenic trisulfide (As2S3) or orpiment is identified as a new vdW layered material having anisotropic vibrational and optomechanical responses due to the reduced in-plane crystal symmetry, but its nonlinear optical response is still not well understood yet. Herein, the anisotropic third-harmonic generation (THG) response of mechanically exfoliated As2S3 thin flakes is reported. The polarization-dependent evolution of THG emission from butterfly-shaped pattern to four-lobe pattern is comprehensively explored. Moreover, the third-order nonlinear susceptibility of As2S3 crystal is extracted by analyzing …
Natural Layered Mercury Antimony Sulfosalt Livingstonite With Anisotropic Optical Properties, Ravi P.N. Tripathi, Jie Gao, Xiaodong Yang
Natural Layered Mercury Antimony Sulfosalt Livingstonite With Anisotropic Optical Properties, Ravi P.N. Tripathi, Jie Gao, Xiaodong Yang
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Naturally occurring layered mineral livingstonite is identified as a new type of van der Waals (vdW) heterostructure based 2D material, consisting of two commensurately modulated alternating layers of HgSb2S4 and Sb2S4. The heterostructures of livingstonite crystal are prepared as thin flakes via mechanical exfoliation method. The prepared livingstonite crystals are further investigated in the context of vibrational, linear, and nonlinear optical properties, including anisotropic Raman scattering, wavelength-dependent linear dichroism (LD) transition effect, birefringence, and anisotropic third-harmonic generation (THG). Owing to the monoclinic crystal structure, livingstonite crystals exhibit strong anisotropic vibrational and optical responses. In contrast to conventional vdW heterostructures, the …
Dual-Band Selective Circular Dichroism In Mid-Infrared Chiral Metasurfaces, Haotian Tang, Daniel Rosenmann, David A. Czaplewski, Xiaodong Yang, Jie Gao
Dual-Band Selective Circular Dichroism In Mid-Infrared Chiral Metasurfaces, Haotian Tang, Daniel Rosenmann, David A. Czaplewski, Xiaodong Yang, Jie Gao
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Most chiral metamaterials and meta surfaces are designed to operate in a single wavelength band and with a certain circular dichroism (CD) value. Here, mid-infrared chiral meta surface absorbers with selective CD in dual-wavelength bands are designed and demonstrated. The dual-band CD selectivity and tunability in the chiral meta surface absorbers are enabled by the unique design of a unit cell with two coupled rectangular bars. It is shown that the sign of CD in each wavelength band can be independently controlled and flipped by simply adjusting the geometric parameters, the width and the length, of the vertical rectangular bars. …
Updates And Improvements To The Satellite Drag Coefficient Response Surface Modeling Toolkit, Phillip Logan Sheridan, Smriti Nandan Paul, Guillermo Avendaño-Franco, Piyush M. Mehta
Updates And Improvements To The Satellite Drag Coefficient Response Surface Modeling Toolkit, Phillip Logan Sheridan, Smriti Nandan Paul, Guillermo Avendaño-Franco, Piyush M. Mehta
Mechanical and Aerospace Engineering Faculty Research & Creative Works
For satellites in the Low Earth Orbit (LEO) region, the drag coefficient is a primary source of uncertainty for orbit determination and prediction. Researchers at the Los Alamos National Laboratory (LANL) have created the so-called Response Surface Modeling (RSM) toolkit to provide the community with a resource for simulating and modeling satellite drag coefficients for satellites with complex geometries (modeled using triangulated facets) in the free molecular flow (FMF) regime. The toolkit fits an interpolation surface using non-parametric Gaussian Process Regression (GPR) over drag coefficient data computed using the numerical Test Particle Monte Carlo (TPMC) method. The fitted response surface …
Interpolation And Extrapolation Of Optimally Fitted Kinematic Error Model For Five-Axis Machine Tools, Le Ma, Douglas A. Bristow, Robert G. Landers
Interpolation And Extrapolation Of Optimally Fitted Kinematic Error Model For Five-Axis Machine Tools, Le Ma, Douglas A. Bristow, Robert G. Landers
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Machine tool geometric errors are frequently corrected by populating compensation tables that contain position-dependent offsets to each commanded axis position. While each offset can be determined by directly measuring the individual geometric error at that location, it is often more efficient to compute the compensation using a volumetric error model derived from measurements across the entire axis space. However, interpolation and extrapolation of measurements, once explicit in direct measurement methods, become implicit and obfuscated in the curve-fitting process of volumetric error methods. The drive to maximize model accuracy while minimizing measurement sets can lead to significant model errors in workspace …
Direct Numerical Simulation Of Hypersonic Turbulent Boundary Layers: Effect Of Spatial Evolution And Reynolds Number, Junji Huang, Lian Duan, Meelan M. Choudhari
Direct Numerical Simulation Of Hypersonic Turbulent Boundary Layers: Effect Of Spatial Evolution And Reynolds Number, Junji Huang, Lian Duan, Meelan M. Choudhari
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Direct numerical simulations (DNS) are performed to investigate the spatial evolution of flat-plate zero-pressure-gradient turbulent boundary layers over long streamwise domains (Formula Presented, with Formula Presented the inflow boundary-layer thickness) at three different Mach numbers, Formula Presented, Formula Presented and Formula Presented, with the surface temperatures ranging from Quasi adiabatic to highly cooled conditions. The settlement of turbulence statistics into a fully developed equilibrium state of the turbulent boundary layer has been carefully monitored, either based on the satisfaction of the von Kármán integral equation or by comparing runs with different inflow turbulence generation techniques. The generated DNS database is …
Local Prediction Of Laser Powder Bed Fusion Porosity By Short-Wave Infrared Imaging Thermal Feature Porosity Probability Maps, Cody S. Lough, Tao Liu, Xin Wang, Ben Brown, Robert G. Landers, Douglas A. Bristow, James A. Drallmeier, Edward C. Kinzel
Local Prediction Of Laser Powder Bed Fusion Porosity By Short-Wave Infrared Imaging Thermal Feature Porosity Probability Maps, Cody S. Lough, Tao Liu, Xin Wang, Ben Brown, Robert G. Landers, Douglas A. Bristow, James A. Drallmeier, Edward C. Kinzel
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Local thermal history can significantly vary in parts during metal Additive Manufacturing (AM), leading to local defects. However, the sequential layer-by-layer nature of AM facilitates in-situ part voxelmetric observations that can be used to detect and correct these defects for part qualification and quality control. The challenge is to relate this local radiometric data with local defect information to estimate process error likelihood in future builds. This paper uses a Short-Wave Infrared (SWIR) camera to record the temperature history for parts manufactured with Laser Powder Bed Fusion (LPBF) processes. The porosity from a cylindrical specimen is measured by ex-situ micro-computed …
Evolution Of High-Frequency Instabilities In The Presence Of Azimuthally Compact Crossflow Vortex Pattern Over A Yawed Cone, Meelan Choudhari, Fei Li, Pedro Paredes, Lian Duan
Evolution Of High-Frequency Instabilities In The Presence Of Azimuthally Compact Crossflow Vortex Pattern Over A Yawed Cone, Meelan Choudhari, Fei Li, Pedro Paredes, Lian Duan
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Hypersonic boundary-layer flows over a circular cone at a moderate yaw angle can support strong crossflow instability away from the windward and leeward rays on the plane of symmetry. Due to the more efficient excitation of stationary crossflow vortices by surface roughness, a possible path to transition in such flows corresponds to rapid amplification of the high-frequency instabilities sustained in the presence of finite amplitude stationary crossflow vortices. This paper presents a computational analysis of crossflow instability over a 7-degree half-angle, yawed circular cone in a Mach 6 free stream. Specifically, the nonlinear evolution of an azimuthally localized crossflow vortex …
Information-Based Particle Flow With Convergence Control, Kari C. Ward, Kyle J. Demars
Information-Based Particle Flow With Convergence Control, Kari C. Ward, Kyle J. Demars
Mechanical and Aerospace Engineering Faculty Research & Creative Works
A new formulation of the Gaussian particle flow filter is presented using an information theoretic approach. The developed information-based form advances the Gaussian particle flow framework in two ways: it imparts physical meaning to the flow dynamics and provides the ability to easily include modifications for a non-Bayesian update. An orbit determination simulation with high initial uncertainty is used to demonstrate the consistent, robust performance of the information flow filter in situations where the extended Kalman filter fails.
Pedagogical Approaches For Facilitating Engineering Leadership Development, Teresa J. Didiano, Annie E. Simpson, David J. Bayless
Pedagogical Approaches For Facilitating Engineering Leadership Development, Teresa J. Didiano, Annie E. Simpson, David J. Bayless
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This article describes transformative, impactful pedagogical practices that engage students in the process of leadership development. We share practical examples of instructional strategies and facilitation techniques from curricular and co-curricular initiatives.
Component Repair Using Additive Manufacturing: Experiments And Thermal Modeling, Lan Li, Xinchang Zhang, Tan Pan, Frank W. Liou
Component Repair Using Additive Manufacturing: Experiments And Thermal Modeling, Lan Li, Xinchang Zhang, Tan Pan, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The objective of this work is to propose an advanced automated damage detection and damage reconstruction algorithm for damaged gear tooth repair. It can automate tool path design and provide precise repair volume detection for complex repair volume. First, models of the damaged and nominal parts were obtained by reverse engineering. Next, the damaged model was aligned with the nominal model. After that, both models were sliced into layers, and a set of parallel and equidistant casting rays was used to intersect with these layers to extract the repair volume. Then the repair tool path was generated and used to …
Molecular Simulation Of Steady-State Evaporation And Condensation Of Water In Air, Eric Bird, Jesus Gutierrez Plascencia, Pawel Keblinski, Zhi Liang
Molecular Simulation Of Steady-State Evaporation And Condensation Of Water In Air, Eric Bird, Jesus Gutierrez Plascencia, Pawel Keblinski, Zhi Liang
Mechanical and Aerospace Engineering Faculty Research & Creative Works
It Was Shown in Recent Experiments and Molecular Dynamics (MD) Simulations that Schrage Equation Predicts Evaporation and Condensation Rates of Water in the Absence of a Non-Condensable Gas with Good Accuracy. However, It is Not Clear Whether Schrage Equation is Still Accurate or Even Valid for Quantifying Water Evaporation and Condensation Rates in Air. in This Work, We Carry Out MD Simulations to Study Steady-State Evaporation and Condensation of Water at a Planar Water-Air Interface. the Simulation Results Show that the Evaporation and Condensation Fluxes of Water in the Presence of Air Are Still in a Good Agreement with the …
Effects Of Particle Size Distribution With Efficient Packing On Powder Flowability And Selective Laser Melting Process, Zachary Young, Minglei Qu, Meelap Michael Coday, Qilin Guo, Seyed Mohammad H. Hojjatzadeh, Luis I. Escano, Kamel Fezzaa, Lianyi Chen
Effects Of Particle Size Distribution With Efficient Packing On Powder Flowability And Selective Laser Melting Process, Zachary Young, Minglei Qu, Meelap Michael Coday, Qilin Guo, Seyed Mohammad H. Hojjatzadeh, Luis I. Escano, Kamel Fezzaa, Lianyi Chen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The powder bed-based additive manufacturing (AM) process contains uncertainties in the powder spreading process and powder bed quality, leading to problems in repeatability and quality of the additively manufactured parts. This work focuses on identifying the uncertainty induced by particle size distribution (PSD) on powder flowability and the laser melting process, using Ti6Al4V as a model material. The flowability test results show that the effect of PSDs on flowability is not linear, rather the PSDs near dense packing ratios cause significant reductions in flowability (indicated by the increase in the avalanche angle and break energy of the powders measured by …