Engineering Commons^™

Heterogeneous Microstructure And Mechanical Behaviour Of Al-8.3fe-1.3v-1.8si Alloy Produced By Laser Powder Bed Fusion, S. J. Yu, P. Wang, H. C. Li, R. Setchi, M. W. Wu, Z. Y. Liu, Z. W. Chen, S. Waqar, Lai-Chang Zhang

Research outputs 2022 to 2026

The relationship between processing parameters, microstructure, and mechanical properties of Al-8.3Fe-1.3V-1.8Si alloy processed by laser powder bed fusion is seldom studied. Therefore, fully dense alloys with two parameters were selected to investigate this key issue. The results show that the alloy with low power and scanning speed (S200) shows fan-shell-shaped melt pools and laser tracks while another (S350) shows a deeper and wider melt pool. Both alloys obtain a heterogeneous microstructure without a secondary phase in melt pool (MP) and a nano-sized phase in melt pool boundary (MPB). The difference between solid-solution strengthening and Orowan strengthening in MP and MPB …

Experimental Study On The Mechanical Controlling Factors Of Fracture Plugging Strength For Lost Circulation Control In Shale Gas Reservoir, Chengyuan Xu, Lingmao Zhu, Feng Xu, Yili Kang, Haoran Jing, Zhenjiang You

Research outputs 2022 to 2026

The geological conditions of shale reservoir present several unique challenges. These include the extensive development of multi-scale fractures, frequent losses during horizontal drilling, low success rates in plugging, and a tendency for the fracture plugging zone to experience repeated failures. Extensive analysis suggests that the weakening of the mechanical properties of shale fracture surfaces is the primary factor responsible for reducing the bearing capacity of the fracture plugging zone. To assess the influence of oil-based environments on the degradation of mechanical properties in shale fracture surfaces, rigorous mechanical property tests were conducted on shale samples subsequent to their exposure to …

Effect Of 3d Printing Parameters On The Fatigue Properties Of Parts Manufactured By Fused Filament Fabrication: A Review, Hamed Bakhtiari, Muhammad Aamir, Majid Tolouei-Rad

Research outputs 2022 to 2026

The advancement in 3D printing techniques has raised the hope to use additively manufactured parts as final products in various industries. However, due to the layer-by-layer nature of AM parts, they are highly susceptible to failure when they are subjected to fatigue loading. This review provides a detailed account of the influence of 3D printing parameters on the fatigue properties of parts manufactured by fused filament fabrication (FFF). Existing standards for fatigue testing of polymers and their limitation for 3D-printed parts are discussed. In addition, the cyclic behaviour of polymers is reviewed, and the impact of 3D printing parameters on …

Finite Element-Based Machine Learning Model For Predicting The Mechanical Properties Of Composite Hydrogels, Yasin Shokrollahi, Pengfei Dong, Peshala T. Gamage, Nashaita Patrawalla, Vipuil Kishore, Hozhabr Mozafari, Linxia Gu

Department of Mechanical and Materials Engineering: Faculty Publications

In this study, a finite element (FE)-based machine learning model was developed to predict the mechanical properties of bioglass (BG)-collagen (COL) composite hydrogels. Based on the experimental observation of BG-COL composite hydrogels with scanning electron microscope, 2000 microstructural images with randomly distributed BG particles were created. The BG particles have diameters ranging from 0.5 μm to 1.5 μm and a volume fraction from 17% to 59%. FE simulations of tensile testing were performed for calculating the Young’s modulus and Poisson’s ratio of 2000 microstructures. The microstructural images and the calculated Young’s modulus and Poisson’s ratio by FE simulation were used …

Processing And Mechanical Properties Of Hot-Pressed Zirconium Diboride – Zirconium Carbide Ceramics, Eric W. Neuman, William Fahrenholtz, Gregory E. Hilmas

Materials Science and Engineering Faculty Research & Creative Works

ZrB2 was mixed with 0.5 wt% carbon and up to 10 vol% ZrC and densified by hot-pressing at 2000 °C. All compositions were > 99.8% dense following hot-pressing. The dense ceramics contained 1–1.5 vol% less ZrC than the nominal ZrC addition and had between 0.5 and 1 vol% residual carbon. Grain sizes for the ZrB2 phase decreased from 10.1 µm for 2.5 vol% ZrC to 4.2 µm for 10 vol% ZrC, while the ZrC cluster size increased from 1.3 µm to 2.2 µm over the same composition range. Elastic modulus was ~505 GPa and toughness was ~2.6 MPa·m½ for all compositions. …

Experimental Study On The Mechanical Properties Of Coal-Like Materials For Hydraulic Fracturing Simulation, Zhai Cheng, Zheng Yangfeng, Yu Xu, Xu Jizhao, Sun Yong, Cong Yuzhou, Tang Wei, Li Yujie, Zhu Xinyu, Chen Aikun

Coal Geology & Exploration

Simulation experiments on hydraulic fracturing of the coal seam in the laboratory are an effective method to study the mechanism of fracturing and enhancing permeability of coal-rock mass by hydraulic fracturing in coal mines. However, the technology in-situ sampling for large-size coal mass is immature, and the existing large-size coal samples are mostly taken from the stress-relaxation area, which can be further damaged in the transportation and preparation processes, causing large dispersion in test results. Therefore, The use of coal-like materials is a viable option to replace large-size raw coal for hydraulic fracturing simulation experiments. The mechanical properties of coal-like …

Anti-Washout Concrete: An Overview, Hao Lu, Xiao Sun, Hongyan Ma

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Anti-washout concrete (AWC) is a special cement-based material that can be directly employed in underwater environments without dispersion. It was developed around 50 years ago, and more than 150 journal articles and technical reports have been published. This paper provides a holistic review about the basic fresh-state and hardened-state properties of the AWC, such as water (washout) resistance, consistency, bleeding and segregation resistance, mechanical properties, and durability, as well as relevant testing methods. The discrepancies between AWC's characteristics and those of conventional concrete are clearly presented. The mixture compositions, supplementary cementitious materials (SCMs), and other conditions that affect AWC's performance …

Effect Of Boron In Cast Iron, Suyash Durendra Pawaskar

Masters Theses

"Boron, mostly considered a residual element, has started to cause issues in the cast iron foundries by causing a decrease in the strength of pearlitic gray and ductile iron castings. Because of the increase in the use of boron-added steel scrap from automotive steel and a lack of agreement on the critical levels of boron in cast iron, foundries are facing difficulties in controlling the microstructure of gray iron castings when boron is present. The current investigation was designed to analyze the effects of boron in cast irons and predict a mechanism to understand its effects with a vision of …

Effects Of Organic Corrosion Inhibitors On The Performance Of Repair Mortars, Ominda Nanayakkara Dr.

International Conference on Durability of Concrete Structures

Reinforced concrete (RC) structures are severely degraded due to the corrosion of the embedded reinforcing steel, and hence, the upgrading of RC structures is essential. Repairing mortar is widely used to improve durability and strengthen structures; however, further repairing might be required considering the extended life of the structure. The use of inhibitors to protect the reinforcement from corrosion has become of great interest. Therefore, it is vital to study the potential of using corrosion inhibitors in a newly repaired system.

This study investigated the performance of a commercially available polymer-modified mortar with migrating and admixed corrosion inhibitors. The study …

Mechanical Properties And Microstructure Of High Strength Lc3 Pastes With Varying Limestone/Calcined Clay Ratios And Different Curing Conditions, Yemin Dong

International Conference on Durability of Concrete Structures

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Investigation On Structural Heritability And Durability Of High Sulfate Resistance Portland Cement Mortar Modified By Aluminum Salt, Jun Xu

International Conference on Durability of Concrete Structures

The essential hydration and hardened properties of high sulfate resistance Portland cement paste/mortar were investigated with Al₂(SO₄)₃ as admixture. Experiment results showed that that the addition of Al₂(SO₄)₃ promoted the hydration of HSRP cement pastes, and the hydration rate accelerated with the increase of the addition amount. The mechanical properties and chloride diffusion coefficient of cement mortar were obviously improved with 0.25% Al₂(SO₄)₃ addition . For instance, the compressive strength of AS0.25 cement mortars was 24.8% higher than AS0 samples and the chloride ion migration …

Room-Temperature Mechanical Properties Of A High-Entropy Diboride, Alec C. Murchie, Jeremy Lee Watts, William Fahrenholtz, Gregory E. Hilmas

Materials Science and Engineering Faculty Research & Creative Works

The mechanical properties of a (Hf,Mo,Nb,Ta,W,Zr)B2 high-entropy ceramic were measured at room temperature. A two-step synthesis process was utilized to produce the (Hf,Mo,Nb,Ta,W,Zr)B2 ceramics. The process consisted of a boro/carbothermal reduction reaction followed by solid solution formation and densification through spark plasma sintering. Nominally, phase pure (Hf,Mo,Nb,Ta,W,Zr)B2 was sintered to near full density (8.98 g/cm3) at 2000°C. The mean grain size was 6 ± 2 µm with a maximum grain size of 17 µm. Flexural strength was 528 ± 53 MPa, Young's modulus was 520 ± 12 GPa, fracture toughness was 3.9 ± 1.2 MPa·m1/2, and hardness (HV0.2) was 33.1 …

Production Of Low-Cost Self-Consolidating Concrete (Scc) Using Manufactured Aggregates, Rabab Raydan, Farah Chamseddine, Ali Jahami, Oussama Baalbaki, Jamal Khatib, Adel Elkordi

BAU Journal - Science and Technology

Limitations to the sources of aggregates and the unavailability of sand is becoming a problematic issue for concrete production. A novel technology of manufactured aggregates can produce well graded round aggregates that can substitute natural aggregates while maintaining the same characteristics needed and preserving the resources. Self-Consolidating Concrete (SCC) using manufactured aggregates is assessed in this experimental work to understand the variability of workability properties and mechanical properties with the changes in w/c ratio and percentages of Coarse Aggregates and Manufactured Sand to Natural Sand in order to choose the best mixture that satisfies an adequate overall performance. Targeting compressive …

Insect Antennae As Bioinspirational Superstrong Fiber-Based Microfluidics, Griffin J. Donley

All Theses

Nature is frequently turned to for inspiration for the creation of new materials. Insect antennae are hollow, blood-filled fibers with complex shape, and are cantilevered at the head. The antenna is muscle-free, but the insect can controllably flex, twist, and maneuver it laterally. To explain this behavior, a comparative study of structural and tensile properties of the antennae of Periplaneta americana (American cockroach), Manduca sexta (Carolina hawkmoth), and Vanessa cardui (painted lady butterfly) was performed. These antennae demonstrate a range of distinguishable tensile properties, responding either as brittle fibers (Manduca sexta) or strain-adaptive fibers that stiffen when stretched (Vanessa cardui …

Use Of Saturated Lightweight Sand To Improve The Mechanical And Microstructural Properties Of Uhpc With Fiber Alignment, Huanghuang Huang, Le Teng, Xiaojian Gao, Kamal Khayat, Fazhou Wang, Zhichao Liu

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

This paper studied the influence of pre-saturated lightweight sand (LWS) on the mechanical and microstructural properties of UHPC cast with steel fiber alignment. The changes in hydration kinetics, porosity, nano-mechanical, and mechanical properties were studied. The LWS was used at 0–50% replacement volumes of total sand. Predominant fiber alignment was favored through a flow-induced casting method during casting of flexural prisms. Experiment results showed that the 28-d autogenous shrinkage was decreased from 450 to 275 μm/m with the LWS content increasing from 0 to 50%. The addition of 20% LWS led to maximum increases of 15%, 15%, and 20% in …

Development And Characterization Of Magnesium Phosphate Cement Based Ultra-High Performance Concrete, Jihui Qin, Fumin Dai, Hongyan Ma, Xiaobing Dai, Zhen Li, Xingwen Jia, Jueshi Qian

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

This study aims at the development of magnesium phosphate cement-based ultra-high performance concrete (MPC-UHPC). To this end, MPC paste phase was designed by using high magnesia-to-phosphate (M/P, 3.5) and low water-to-cement (W/C, 0.10–0.16) mass ratios, and certain amounts of ultra-fine fly ash (UFA, 5%–15%). Fresh and hardened properties, and microstructure of the developed MPC-UHPC were evaluated, and compared with those of conventional UHPC as well. Test results showed that lower W/C resulted in higher mechanical strengths and lower drying shrinkage, but the sharp decrease of workability and increase of autogenous shrinkage. At a constant W/C, the addition of UFA effectively …

Development Of The Uhpc Mix For 3d Printing, Buse Ilayda Oz

FIU Electronic Theses and Dissertations

This thesis utilizes the development of Ultra-High-Performance Concrete mix design for 3-Dimensional (3D) Printing purposes. 3D concrete printing offers many advantages such as the improvements in safety, quality, and productivity. Moreover, it holds a great advantage for the construction of structural elements that are difficult to construct by conventional methods. These advantages carry a huge potential for solving the aforementioned challenges.

Seven UHPC mixes have been designed and analyzed using various test setups for comparison purposes. Extrudability, flowability, buildability, and open time were measured using the fresh properties of the UHPC mixes. Mechanical properties were measured using compression test setups. …

Evaluation Of Microstructural And Mechanical Behavior Of Ahss Cp780 Steel Welded By Gmaw-Pulsed And Gmaw-Pulsed-Brazing Processes, Alan Jadir Romero-Orozco, Jaime Taha-Tijerina, Rene De Luna-Alanis, Victor Hugo Lopez-Morelos, Maria Del Carmen Ramirez, Melchor Salazar-Martinez, Francisco Fernando Curiel-Lopez

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Joints of complex phase 780 (CP-780) advanced high strength steel (AHSS) were carried out by using an ER-CuAl-A2 filler metal for the gas metal arc welding pulsed brazing (GMAW-P- brazing) process and the ER-80S-D2 for the GMAW-P process employing two levels of heat input. The phases in the weld bead and HAZ were analyzed, and the evaporation of zinc by means of scanning electron microscopy (SEM) was also monitored. The mechanical properties of the welded joints were evaluated by tension, microhardness and vertical impact tests. It was found that there was greater surface Zn evaporation in the joints welded with …

Elimination Of Extraordinarily High Cracking Susceptibility Of Aluminum Alloy Fabricated By Laser Powder Bed Fusion, Holden Hyer, Le Zhou, Sharon Park, Thinh Huynh, Abhishek Mehta, Saket Thapliyal, Rajiv S. Mishra, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

Using the calculation of phase diagrams approach and Scheil solidification modeling, the Al-2.5Mg-1.0Ni-0.4Sc-0.1Zr alloy was designed, intentionally with an extraordinarily high cracking susceptibility, making it prime for solidification cracking during laser powder bed fusion. This study demonstrates the ability to mitigate even the most extreme solidification cracking tendencies in aluminum alloys with only minor alloying additions of Sc and Zr, 0.5 wt.% max. Furthermore, by employing a simple direct ageing heat treatment, good tensile mechanical properties were observed with a yield strength of 308 MPa, an ultimate tensile strength of 390 MPa, and a total elongation of 11%.

Simultaneous Strength-Ductility Enhancement In As-Cast Ti6al4v Alloy By Trace Ce, K. M. Li, Y. J. Liu, X. C. Liu, X. Wu, S. F. Zhou, Laichang Zhang, W. Li, W. C. Zhang

Research outputs 2022 to 2026

Impurity elements always play a major role in hindering mechanical property improvement in Ti6Al4V, and specifically most of them e.g. O, P, Cl, and S dissolved in the matrix deteriorate the mechanical properties of Ti6Al4V. This work presents a strategy of enhancing the mechanical performance of as-cast Ti6Al4V alloy by adding a small amount of rare earth (i.e. 0.1 wt% Ce), where deleterious elements could be absorbed from the crystalline lattice during solidification process, forming uniformly distributed Ce-rich oxides or precipitates with ∼200 nm in size. The Ce-rich precipitates in turn refine the beta phase lamellae by introducing more nucleation …

Mechanical Properties And Acoustic Emission Characteristics Of Sandstone Under Natural And Saturated Conditions, Zhang Yin, Li Zhe, Song Shikang, Zhao Yi, Li Hao

Coal Geology & Exploration

In order to study the mechanical properties and acoustic emission (AE) characteristics of sandstone with different grain sizes in the process of damage and failure under saturated and natural conditions, we carried out uniaxial compression tests and AE tests on three kinds of sandstone under saturated and natural conditions to study the mechanical properties and AE characteristics under the uniaxial stress state. The test results show that the average compressive strength of coarse-grained sandstone, medium-grained sandstone, and fine-grained sandstone are 54.23 MPa, 53.56 MPa, 59.46 MPa respectively under natural conditions, and 35.62 MPa, 31.79 MPa and 29.10 MPa under saturated …

Research On The Mechanical Characteristics Of Granite Failure Process Under True Triaxial Stress Path, Jie Liu, Li-Ming Zhang, Yu Cong, Zai-Quan Wang

Rock and Soil Mechanics

No abstract provided.

Influencing Factors And Mechanism Analysis Of Strength Development Of Geopolymer Stabilized Sludge, Heng-Yu Zhou, Xiu-Shan Wang, Xing-Xing Hu, Zhi-Qi Xiong, Xiao-Yuan Zhang

Rock and Soil Mechanics

No abstract provided.

Electroshock Treatment Dependent Microstructural Evolution And Mechanical Properties Of Near-Β Titanium Alloy Manufactured By Directed Energy Deposition, Haojie Guo, Pu Liu, Xunpeng Qin, Yanli Song, Dongsheng Qian, Lechun Xie, Liqiang Wang, Lai-Chang Zhang, Lin Hua

Research outputs 2014 to 2021

Effects of electroshock treatment (EST) on the microstructural evolution and mechanical properties of near-β titanium alloy (Ti-55531) formed by directed energy deposition (DED) was studied in this work. With the increase in EST time, the average hardness of specimen decreased from 426 HV to 316 HV, and the fracture strain increased significantly, which was attributed to the uniform dispersion of α phase along grain boundaries and inside the β grains. After EST, the texture intensity decreased in terms of the orientation distribution function (ODF), which was ascribed to the redistribution of α phase. Moreover, more atomic vacancies and lattice distortion …

Experimental Study Of Dispersive Clay Modified By Calcium Lignosulfonate, Sheng-Ge Ji, Bao-Zhong Wang, Xiu-Juan Yang, Heng-Hui Fan

Rock and Soil Mechanics

Dispersive clay is a type of water-sensitive soil, which has the characteristics of dispersivity and material loss when encountering water. The influential factors and modification mechanism of dispersive clay modified by calcium lignosulfonate (CL) were studied using dispersivity test, mechanical property test, chemical property test, microstructure test and simulated rainfall scouring test. The test results indicated that with the increase in CL content, the dispersivity, slake durability and erosion resistance of the modified soil were gradually improved, and it had a good modification effect when the CL content reached 3.0%. The unconfined compressive strength (UCS) first increased and then decreased, …

Characterization Of Material For Composite Automotive Components, Thomas J. Chang

Electronic Thesis and Dissertation Repository

A composite had been widely used for the lightweighting purpose amid increasing environmental concerns. Among composite manufacturing processes, compression molding is widely used for automotive parts. During compression molding, the mold geometry and molding process conditions significantly influence the fiber configuration and the mechanical performance.

Hence, this thesis aims to characterize the microstructural and mechanical properties of the complex shaped composite automotive components: outer seatback and inner seatback. Both parts were compression molded using commercial glass mat thermoplastic sheet with long glass fibers (30mm-50mm) embedded in the polyamide resin. The microstructural characterization results showed that the microstructural properties are influenced …

Microfabricated Platforms To Investigate Cell Mechanical Properties, Amir M. Esfahani, Grayson Minnick, Jordan Rosenbohm, Haiwei Zhai, Xiaowei Jin, Bahareh Tajvidi Safa, Justin Brooks, Ruiguo Yang

Department of Mechanical and Materials Engineering: Faculty Publications

Mechanical stimulation has been imposed on living cells using several approaches. Most early investigations were conducted on groups of cells, utilizing techniques such as substrate deformation and flow-induced shear. To investigate the properties of cells individually, many conventional techniques were utilized, such as AFM, optical traps/optical tweezers, magnetic beads, and micropipette aspiration. In specific mechanical interrogations, microelectro- mechanical systems (MEMS) have been designed to probe single cells in different interrogation modes. To exert loads on the cells, these devices often comprise piezo-electric driven actuators that attach directly to the cell or move a structure on which cells are attached. Uniaxial …

The Effect Of Green Biobased Binder On Structural, Mechanical, Liquid Absorption And Wetting Properties Of Coated Papers, Bilge N. Altay, Charles Klass, Ting Chen, Alexandar Fleck, Cem Aydemir, Arif Karademir, Paul D. Fleming

Articles

Synthetic styrene-butadiene (SB) and styrene-acrylic (SA) latex binders used in paper coating formulations are common and based on unsustainable petroleum sources. Today's papermaking industry turns towards sustainable substitutes that do not compromise quality, and reduce carbon emission, toxic substance release and waste disposal concerns related to fossil fuel sources. In this study, colloidal starch-based latex nanoparticles that do not require cooking were used for pigment coating and coated on the paper surfaces. The effects of these new biobased binders on the structural and mechanical strength properties, liquid absorption, wetting and surface topography of the paper were investigated and compared with …

An Investigation Into Energy-Material Properties Interaction In Additive Manufacturing Of Polymers., Pu Han

Electronic Theses and Dissertations

Additive manufacturing (AM), known as three-dimensional (3D) printing, is a fabrication process to build 3D objects layer by layer based on computer aided design (CAD) model or digital 3D model. Fused filament fabrication (FFF) has become a preferred method for additive manufacturing due to its cost-effectiveness and flexibility. However, the parts built using FFF process suffer from lower mechanical strength compared to that fabricated using traditional method and rough surface finish. With this motivation, this dissertation aims to develop and implement a novel in-process laser assisted technique on FFF to heal the microstructure of FFF built objects by enhancing reptation …

Searching Extreme Mechanical Properties Using Active Machine Learning And Density Functional Theory, Joshua Ojih

Theses and Dissertations

Materials with extreme mechanical properties leads to future technological advancements. However, discovery of these materials is non-trivial. The use of machine learning (ML) techniques and density functional theory (DFT) calculation for structure properties prediction has helped to the discovery of novel materials over the past decade. ML techniques are highly efficient, but less accurate and density functional theory (DFT) calculation is highly accurate, but less efficient. We proposed a technique to combine ML methods and DFT calculations in discovering new materials with desired properties. This combination improves the search for materials because it combines the efficiency of ML and the …