Engineering Commons^™

A Study On High-Frequency Bending Fatigue, Microhardness, Tensile Strength, And Microstructure Of Parts Made Using Atomic Diffusion Additive Manufacturing (Adam) And Additive Friction Stir Deposition (Afsd), Hamed Ghadimi

LSU Doctoral Dissertations

This dissertation reports the findings of several studies on the mechanical and microstructural properties of parts made using atomic diffusion additive manufacturing (ADAM) and additive friction stir deposition (AFSD). The design of a small-sized bending-fatigue test specimen for an ultrasonic fatigue testing system is reported in Chapter 1. The design was optimized based on the finite element analysis and analytical solution. The stress–life (S–N) curve is obtained for Inconel alloy 718. Chapter 2 presents the findings of ultrasonic bending-fatigue and tensile tests carried out on the ADAM test specimens. The S-N curves were created in the very high-cycle fatigue regime. …

The Characterization And Nanomechanical Properties Of Microstructurally Complex Systems, Kerry Ann Baker

Theses and Dissertations--Chemical and Materials Engineering

Since the dawn of civilization, the use of metals has played an integral role in the evolution of human society. Over the years, and with the introduction of new engineering and science, we have learned how to combine metals to create new metallic systems. We have expanded our understanding of dealloying and chemical reactions, and, in doing so, we created nanoporous metals. Our use of metals has evolved from basic alloys such as bronze and steel to more complex alloys such as multi-principal element alloys. Nanoporous gold is an advanced metallic system that can be created through the dealloying process. …

Early-Age Strength And Failure Characteristics Of 3d Printable Polymer Concrete: Numerical Modelling And Experimental Testing, Mohammad Amin Dehghani Najvani

Civil Engineering ETDs

The time-dependent rheological and early-age strength parameters of Polymer concrete (PC) were investigated. PC flow decreased, and the static yield stress and thixotropy increased as the specimen aged, while the dynamic yield stress remained unchanged. The study found that the Herschel-Bulkley model can accurately describe the PC’s rheological behavior over time. The change in cohesion strength and internal friction angle over time was observed using uniaxial unconfined compression and direct shear tests of fresh PC. A time-dependent MohrCoulomb failure criterion was established. Temperature analysis was used to determine the gel time and explain the evolution of the time-dependent early-age strength …

Synergistic Strategies In Sinter-Based Material Extrusion (Mex) 3d Printing Of Copper: Process Development, Product Design, Predictive Maps And Models., Kameswara Pavan Kumar Ajjarapu

Electronic Theses and Dissertations

3D printing pure copper with high electrical conductivity and exceptional density has long been challenging. While laser-based additive manufacturing technologies suffered due to copper's highly reflective nature towards laser beams, parts printed via binder-assisted technologies failed to reach over 90% IACS (International Annealed Copper Standard), electrical conductivity. Although promising techniques such as binder jetting, filament, and pellet-based 3D printing that can print copper exist, they however still face difficulties in achieving both high sintered densities and electrical conductivity values. This is due to a lack of comprehensive understanding of property evolution from green to sintered states and the strategies that …

Analyzing The Effects Of Ultrafast Laser Processing On Mechanical Properties Of 3d-Printed Pla Parts, Darshan Pramodbhai Yadav

Theses and Dissertations

Recent advances in additive manufacturing technologies have already led to wide-scale adoption of 3D-printed parts in various industries. The expansion in choice of materials that can be processed, particularly using Fused Deposition Modeling (FDM), and the steady advancements in dimensional accuracy control have extended the range of applications far beyond rapid prototyping. However, additive manufacturing still has considerable limitations compared to traditional and subtractive manufacturing processes. This work addresses limitations associated with the as-deposited surface roughness of 3D-printed parts. The effects of roughness-induced stress concentrations were studied on ultimate tensile strength and fatigue life. The samples were manufactured using a …

Molecular Dynamics Study Of Characterization In Metal-Free Friction Materials, Yizhan Zhang

Electronic Theses and Dissertations

Metallic friction materials currently used in industry may adversely impact the environment. Substitutions for metals in friction materials, on the other hand, can introduce operational safety issues and other unforeseeable issues such as thermal-mechanical instabilities and insufficient strength. In view of it, this dissertation focuses on developing different kinds of materials from simple structure to complex structure and evaluating the material properties with the assistance of molecular dynamics (MD) tools at the nano scale.

First, the concept of the contacted surfaces in friction at the atomic scale was introduced in order to get accurate understanding of the friction process compared …

Investigation Into The Load Transfer Mechanism Of Trees To Develop An Innovative Foundation Configuration Using 3d Finite Element Modeling, Kaleb Boland

All Theses

This study was inspired by a tree’s reliance on its root system that enables it to withstand a natural disaster, such as an extreme hydroclimatic event or hurricane. This curiosity has led to an investigation into what makes this possible, developing a new and innovative foundation configuration for infrastructure systems, and a new possible construction material and method. This study provides results on a material that does not have conventional testing procedures or standards: a tree root. The trees studied are common to the upstate of South Carolina, which are Pine, Sweetgum, and White Oak. According to the results, on …

Engineering 3d Architected Metamaterials For Enhanced Mechanical Properties And Functionalities., Huan Jiang

Electronic Theses and Dissertations

Compared with conventional materials, architected metamaterials have shown unprecedented mechanical properties and functionalities applications. Featured with controlled introduction of porosity and different composition, architected metamaterials have demonstrated unprecedent properties not found in natural materials. Such design strategies enable researchers to tailor materials and structures with multifunctionalies and satisfy conflicting design requirements, such as high stiffness and toughness; high strength with vibration mitigation properties, etc. Furthermore, with the booming advancement of 3D printing technologies, architected materials with precisely defined complex topologies can be fabricated effortlessly, which in turn promotes the research significantly. The research objectives of this dissertation are to achieve …

Effect Of Boron In Cast Iron, Suyash Durendra Pawaskar

Masters Theses

"Boron, mostly considered a residual element, has started to cause issues in the cast iron foundries by causing a decrease in the strength of pearlitic gray and ductile iron castings. Because of the increase in the use of boron-added steel scrap from automotive steel and a lack of agreement on the critical levels of boron in cast iron, foundries are facing difficulties in controlling the microstructure of gray iron castings when boron is present. The current investigation was designed to analyze the effects of boron in cast irons and predict a mechanism to understand its effects with a vision of …

Insect Antennae As Bioinspirational Superstrong Fiber-Based Microfluidics, Griffin J. Donley

All Theses

Nature is frequently turned to for inspiration for the creation of new materials. Insect antennae are hollow, blood-filled fibers with complex shape, and are cantilevered at the head. The antenna is muscle-free, but the insect can controllably flex, twist, and maneuver it laterally. To explain this behavior, a comparative study of structural and tensile properties of the antennae of Periplaneta americana (American cockroach), Manduca sexta (Carolina hawkmoth), and Vanessa cardui (painted lady butterfly) was performed. These antennae demonstrate a range of distinguishable tensile properties, responding either as brittle fibers (Manduca sexta) or strain-adaptive fibers that stiffen when stretched (Vanessa cardui …

Characterization Of Material For Composite Automotive Components, Thomas J. Chang

Electronic Thesis and Dissertation Repository

A composite had been widely used for the lightweighting purpose amid increasing environmental concerns. Among composite manufacturing processes, compression molding is widely used for automotive parts. During compression molding, the mold geometry and molding process conditions significantly influence the fiber configuration and the mechanical performance.

Hence, this thesis aims to characterize the microstructural and mechanical properties of the complex shaped composite automotive components: outer seatback and inner seatback. Both parts were compression molded using commercial glass mat thermoplastic sheet with long glass fibers (30mm-50mm) embedded in the polyamide resin. The microstructural characterization results showed that the microstructural properties are influenced …

An Investigation Into Energy-Material Properties Interaction In Additive Manufacturing Of Polymers., Pu Han

Electronic Theses and Dissertations

Additive manufacturing (AM), known as three-dimensional (3D) printing, is a fabrication process to build 3D objects layer by layer based on computer aided design (CAD) model or digital 3D model. Fused filament fabrication (FFF) has become a preferred method for additive manufacturing due to its cost-effectiveness and flexibility. However, the parts built using FFF process suffer from lower mechanical strength compared to that fabricated using traditional method and rough surface finish. With this motivation, this dissertation aims to develop and implement a novel in-process laser assisted technique on FFF to heal the microstructure of FFF built objects by enhancing reptation …

Searching Extreme Mechanical Properties Using Active Machine Learning And Density Functional Theory, Joshua Ojih

Theses and Dissertations

Materials with extreme mechanical properties leads to future technological advancements. However, discovery of these materials is non-trivial. The use of machine learning (ML) techniques and density functional theory (DFT) calculation for structure properties prediction has helped to the discovery of novel materials over the past decade. ML techniques are highly efficient, but less accurate and density functional theory (DFT) calculation is highly accurate, but less efficient. We proposed a technique to combine ML methods and DFT calculations in discovering new materials with desired properties. This combination improves the search for materials because it combines the efficiency of ML and the …

Strengthening Of 7175 Aluminum Alloy Through Multi-Step Aging Process, Colin E. Masterson, Ryland W. Jolliffe

Materials Engineering

7175 is a heat-treatable aluminum alloy commonly used in aerospace forgings. This alloy is aged with a multi-step heat treatment. This treatment must balance strength with stress corrosion cracking resistance through a degree of overaging. The team was tasked by Weber Metals to increase the strength of this treatment without sacrificing stress corrosion cracking resistance. Both two-step and retrogression and reaging treatments were tested in experiments to find a heat treatment that could increase the yield and tensile strength by 1-2 ksi while maintaining a minimum electrochemical conductivity equivalence of 38% relative to copper. Two-step aging is the more conventional …

Development And Characterization Of Sustainable Novel Aluminum Metal Matrix Composites, John Victor Christy

Dissertations

Low crude oil prices have impacted the economy of the Gulf Cooperation Council (GCC) member countries especially the United Arab Emirates (UAE). Hence it is vital to accelerate the diversification of the economy. Among the many potential diversification avenues, manufacturing is a promising area that could add to the GDP. This work brings out a sustainable and cost-effective method for manufacturing AMCs and expanding their applications.

This work deals with the processing and characterization of recycled AMCs manufactured using a novel approach. With the emphasis on sustainable manufacturing, this work aims to use Scrap Aluminum Alloy Wheels (SAAW) of cars …

A Computational Study Of Cocrfeniti High Entropy Alloys: Phase Diagrams, Thermodynamics, And Mechanical Properties From Calphad And First Principles, Geraldine Anis

Theses and Dissertations

High entropy alloys (HEAs) are multi-component alloys, which are often defined as those consisting of at least 5 principal elements with concentrations ranging between 5 and 35 atomic weight percent (at.%). Since their introduction by Yeh et al. and Cantor et al. in 2004, HEAs have been found to possess many important properties and have become prime candidates for several high-performance applications such as high-temperature and biomedical applications. Despite their multi-principal element nature, many HEAs favor the formation of solid solution phases as opposed to the intermetallic phases expected for such systems. This was originally only attributed to their high …

Experimental Characterization And Crystal Plasticity Modeling Of Mechanical Properties And Microstructure Evolution Of Additively Manufactured Inconel 718 Superalloy, Saeede Ghorbanpour

Doctoral Dissertations

In this thesis, the mechanical behavior of the additively manufactured (AM) IN718 nickel-based superalloy and their correlations with the evolution of microstructure are studied comprehensively. The effects of manufacturing parameters, build orientations, and post processing procedures, i.e. standard heat treatment and hot isostatic pressing (HIP), on various mechanical properties including monotonic compression and tension strength, low cyclic fatigue performance, high cyclic fatigue behaviour, and fatigue crack growth behavior are investigated. Due to the high temperature applications of the IN718 alloy, elevated temperature properties are examined as well. Electron Backscattered Diffraction (EBSD) technique is employed to measure the initial and deformed …

Fiber Prestressing In Glass Fiber Reinforced Polymer (Gfrp) Composites, Mahmoud Mohamed

All ETDs from UAB

Fiber Reinforced Polymer (FRP) composite have found increasing use in several vital industries and applications, such as transportation, construction, sporting goods, and aircraft. The quality and mechanical properties of FRP composites are significantly influenced by many factors including the manufacturing technique. Introducing the technique of fiber prestressing during the manufacturing process of FRP composites can effectively improve their performance without a considerable additional cost. This study contributes to further investigation and understanding about utilizing the elastic method of fiber prestressing to produce Glass Fiber Reinforced Polymer (GFRP) composites, in the following ways:First, a novel and effective method to manufacture unidirectional …

Exploring Rapid Solidification And Equal Channel Angular Pressing In The Fabrication Of Mg-Based Alloys For Medical Applications, Emily Tom

Dissertations, Master's Theses and Master's Reports

The development of magnesium bioresorbable implants has become increasingly popular due to the increased need for temporary implants and magnesium’s excellent biocompatibility and suitable elastic modulus. Even though magnesium is an excellent candidate, when alloyed with other metals magnesium’s corrosion rate becomes too rapid for bioresorbable medical applications. The investigation into novel processing techniques to control the formation of precipitates to improve mechanical strength and ductility as well as corrosion rates has become of interest. This work investigates the combination of two nonequilibrium processing techniques, rapid solidification (RS) and equal channel angular pressing (ECAP), and the effects it has on …

Determination Of Hydrogel Degradation By Passive Mechanical Testing, Avery Rosh-Gorsky

Honors Theses

This paper details a new technique to measure the mechanical properties of ETTMP PEGDA hydrogels using Hertz Contact Theory and simultaneously analyze both the model drug release and gel erosion in situ. This method involves curing a drug loaded hydrogel in a standard cuvette and placing a glass bead and phosphate buffer solution (PBS). Over time, the cross-linked network of the hydrogel breaks down, and, as a result, the ball sinks into the hydrogel. This method provides a macroscopic and inexpensive way to continuously and passively measure properties of the hydrogel as the hydrogel degrades. By plotting both the …

The Effect Of Compaction Temperature And Pressure On Mechanical Properties Of 3d Printed Short Glass Fiber Composites, Pushpashree Jain Ajith Kumar Jain

Mechanical & Aerospace Engineering Theses & Dissertations

Among many thermoplastics that are used in engineering, polyamide 6 (nylon 6) is an extremely versatile engineering thermoplastic. Nylon filled with glass fibers has higher mechanical strength and high wear resistance than general purpose nylon. 3D printed composites, based on fused filament modeling, typically suffer from poor bead-to-bead bonding and relatively high void content, limiting their mechanical properties

This thesis explores the effect of compaction pressure and temperature on improving the mechanical properties of 3D printed composites. Engineering moduli in the printing and transverse to printing direction, as well as ultimate strength were measured using the tensile testing with Digital …

Mechanical Properties And Cyclic Behavior Of High Strength Steel After Fire Exposure, Fang Wang

Dissertations - ALL

Behavior of High Strength Steels (HSS) after exposure to high temperature has become an important research topic in recent years. A number of studies have demonstrated that different grades of HSS can exhibit noticeable differences in their mechanical properties under and after fire exposure, and different cooling methods may have an effect on the post-fire mechanical properties of HSS. In this research, the post-fire mechanical properties of Q690 steel and the post-fire residual stress distributions of Q690 welded I-sections heated to various temperatures using different heating rates and cooled using two cooling methods are determined experimentally and simple empirical equations …

Materials-Processing Relationships For Metal Fused Filament Fabrication Of Ti-6al-4v Alloy., Paramjot Singh

Electronic Theses and Dissertations

Additive manufacturing (AM) is at the mainstream to cater the needs for rapid tooling and small-scale part production. The metal AM of complex geometries is widely accepted and promoted in the industry. While several metal AM technologies exist and are matured to a level where expectation in terms of design and properties are possible to realize. But the metal AM suffers from the heavy expense to acquire equipment, isotropic property challenges, and potential hazards to work with loose reactive metal powder. With this motivation, the dissertation aims to develop the fundamental aspects to print metal parts with bound Ti-6Al-4V powder …

Strain Components In Friction Stir Extrusion, Megan Ryan

Theses and Dissertations

Friction stir extrusion is a solid state process that uses a rotating die to perform extrusions. This process can be used to directly recycle waste from machining processes and has been shown to produce wires with desirable mechanical properties. In order to better understand the friction stir extrusion process, the effect of the process parameters on the strain distribution in the wires needs to be understood. The process parameters evaluated in this work are die advance rate, die rotational seed, and die geometry. A total of 16 wires were extruded using different combinations of these process parameters. Marker wires were …

Effect Of Cobalt In Thin Wall Ductile Iron And Solid Solution Strengthened Ferritic Ductile Iron, Alejandra I. Almanza

Dissertations, Master's Theses and Master's Reports

Ductile Iron is a material that is constantly evolving. Consequently, the ferrous industry is not only focusing on lightweighting but also on improving the impact strength and fracture toughness of typical ferritic-pearlitic ductile iron grades and solid solution strengthened ferritic ductile irons. Recently, the demand for thin-wall ductile iron and solid solution strengthened ferritic ductile iron grades has increased. The challenges behind the fabrication of these two ductile iron materials are the presence of carbides and the embrittlement of ferrite. In response, research has been focused on looking at alternative methods that can mitigate carbide formation in thin sections and …

Microstructure And Mechanical Behavior Of Metastable Beta Type Titanium Alloys, Chirag Dhirajlal Rabadia

Theses: Doctorates and Masters

Current biomaterials such as stainless steel, Co-Cr alloys, commercially pure titanium and Ti-6Al- 4V either possess poor mechanical compatibility and/or produce toxic effects in the human body after several years of usage. Consequently, there is an enormous demand for long-lasting biomaterials which provide a better combination of mechanical, corrosion and biological properties. In addition to this, alloys used in high-strength applications possess either high-strength or large plasticity. However, a high-strength alloy should possess a better blend of both strength and plasticity when used in high-strength applications. Metastable β-titanium alloys are the best suited alloys for biomedical and high-strength applications because …

Design And Predicting Performance Of Carbon Nanotube Reinforced Cementitious Materials : Mechanical Properties And Dispersion Characteristics., Mahyar Ramezani

Electronic Theses and Dissertations

Recently, Carbon Nanotubes (CNTs) are drawing considerable attention of researchers for reinforcing cementitious materials due to their excellent mechanical properties and high aspect ratio (length-to-diameter ratio). However, CNTs might not disperse well within the cement matrix, resulting in little improvement or even degradation of concrete properties. The uncertainty in producing the consistent results in different studies might be attributed to multiple interactions between the experimental variables affecting the nanotube dispersion and the final properties of CNT-cement nanocomposites. Therefore, this research mainly focused on proposing equations that can reliably capture these interactions in order to correlate CNT dispersion with the mechanical …

Spiderworms: Using Silkworms As Hosts To Produce A Hybrid Silkworm-Spider Silk Fiber, Ana Laura Licon

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Spider silk has received significant attention due to its fascinating mechanical properties. Given the solitary and cannibalistic behavior of spiders, spider silk farming is impractical. Unlike spiders, silkworms are capable of producing large quantities of a fibrous product in a manner mimetic to spiders, and there already exists an industry to process cocoons into threads and textiles for many applications. The combination of silk farming (sericulture), a millennia old practice, and modern advancements in genetic engineering has given rise to an innovative biomaterial inspired by nature; transgenic silkworm silk.

This project focuses on the creation of chimeric silkworm-spider silk fibers …

Predicting The Mechanical Properties Of Nanocomposites Reinforced With 1-D, 2-D And 3-D Nanomaterials, Scott Edward Muller

Graduate Theses and Dissertations

Materials with features at the nanoscale can provide unique mechanical properties and increased functionality when included as part of a nanocomposite. This dissertation utilizes computational methods at multiple scales, including molecular dynamics (MD) and density functional theory (DFT), and the coupled atomistic and discrete dislocation multiscale method (CADD), to predict the mechanical properties of nanocomposites possessing nanomaterials that are either 1-D (carbyne chains), 2-D (graphene sheets), or 3-D (Al/amorphous-Si core-shell nanorod).

The MD method is used to model Ni-graphene nanocomposites. The strength of a Ni-graphene nanocomposite is found to improve by increasing the gap between the graphene sheet and a …

Influence Of Mechanical Properties Of Paper Coating On The Crack At The Fold Problem, Seyyed Mohammad Hashemi Najafi

Electronic Theses and Dissertations

Paper coating layers are subject to various stresses and deformations in many converting processes such as calendering, printing, slitting, and folding of the paper. In some cases, products may crack during folding to generate a defect called cracking at the fold (CAF). The parameters that influence these defects are not well understood. The overall goal of this thesis is to better understand the CAF behavior as related to material properties of the coating layer.

A method was developed to produce free-standing pigmented coating layers thick enough to be tested in bending as well as tension. The mechanical properties of these …