Operations Research, Systems Engineering and Industrial Engineering Commons^™

On Capacity Modeling For Production Planning With Alternative Machine Types, Robert C. Leachman, Tali F. Carmon

Industrial and Manufacturing Engineering

Analyzing the capacity of production facilities in which manufacturing operations may be performed by alternative machine types presents a seemingly complicated task. In typical enterprise-level production planning models, capacity limitations of alternative machine types are approximated in terms of some single artificial capacitated resource. In this paper we propose procedures for generating compact models that accurately characterize capacity limitations of alternative machine types. Assuming that processing times among alternative machine types are identical or proportional across operations they can perform, capacity limitations of the alternative machine types can be precisely expressed using a formulation that is typically not much larger …

Industrial Technology Faculty's Valuation Of Consulting And Professional Performance, Daniel Richard Meyer

Dissertations and Theses @ UNI

The purpose of this study was to investigate university industrial technology faculty relationships between their consulting with industrial and perceptions of professional performance. The question addressed was that if effects on teaching ability, research activity, scholarly publishing, and public service arising from this activity. The information obtained adds to knowledge and may be useful for administrators in supporting this form of public service. The result should be increased faculty competence, better prepared students, and increased industrial competitiveness.

Exogenous variables of consulting with industry, competency maintenance, theory testing, enthusiasm regeneration, research opportunity, and scholarly publishing were identified as having potential impact …

Development Of An Automated Ultrasonic Inspection Cell For Detecting Subsurface Discontinuities In Cast Iron, John Scott Burningham

Dissertations and Theses @ UNI

Manufacturing of value added products by companies in todays global marketplace requires the vendors to meet certain minimum standards, SAE, ASTM, ISO, etc. In a global economy, as a manufacturer for the year 2000 and beyond, preferred vendors will become ISO 9000 certified to maintain a market share of produced goods.

An automated inspection cell was developed for the inspection of cast iron ports to detect subsurface discontinuities. The cell consists of an ultrasonic flaw detector (UFD), transducer, robot, immersion tank, computer, and software. Normal beam pulse-echo ultrasonic nondestructive testing is performed on each rough casting.

Using test blocks and …

A Comparison Of Alphanumeric, Direct Manipulation Graphic, And Equivalent Interface Design For A Production Scheduling Task, Ann C. Fulop

Psychology Theses & Dissertations

Scheduling is an essential factor influencing the efficiency of any production system. The effectiveness of the scheduling system depends upon the interaction of the human and machine. Thus, to effectively design the interface between the human and the machine, the human factors professional must understand scheduling behavior and the information requirements of the scheduling task. The present study modeled human scheduling behavior and determined the information requirements of the scheduling task. The study also compared alphanumeric, direct manipulation graphic, and equivalent interfaces to determine which interface best supports scheduling. The results of the study show that schedulers monitor the current …

Parking Demand And Supply In The Central Business District Of Dar Es Salaam City, Theophil Rwebangira

Tanzania Journal of Engineering and Technology (TJET)

The Central Business District (CBD) Of Dar es Salaam city is currently experiencing severe congestion. Among the major causes of this condition is lack cf enough parking facilities. Obstructions due to vehicles parked on the roadway and increased vehicle circulation by drivers looking for a mace to park This paper reports on a recent study are major contributors to congestion. which evaluated the demand and supply as vell as usage of parking spaces in the CED. The f indings indicate that there is currently an acute shortage Of parking spaces, especially of off—street parking spaces. For the existing facilities, there …

Design, Operation And Maintenance Considerations Of Iiorizontal Flow Roughing Filters Preceding Slow Sand Filters, T Mbwette,

Tanzania Journal of Engineering and Technology (TJET)

The paper mentions some of the reported uses of Horizontal Flow Roughing Filters (IIRF) in drinking water treatment plants in Europe before briefly reviewing research activities carried out in the use of IIRF prior to Slow Sand Filters. Design, operation and maintenance aspects Of HRF are reviewed on the basis of the laboratory and field tests carried out in Tanzania and Switzerland, respectively in addition to experience gained in operation of a number of plants already built to date. Design aspects are introduced from the point of view Of its philosophy and optimization strategies before design guidelines are given. Important …

Analytical Methodology For Atm Control Panel Design, Donald C. Johnson

Theses

This thesis presents a methodology for control panel design and layout along with a case study of an automated teller machine (ATM). A predictive model of human endurance and fatigue is developed from anthropometric, biomechanical and kinematics research. The layout problem is formulated to assign controls to locations to minimize the fatigue imposed on an operator performing a known set of tasks. A family of optimal and near-optimal layouts are found using conventional algorithms. The final hardware design refinements are suggested by human factors concerns. Ergonomic guidelines are also proposed for software aspects of the design. The methods and guidelines …

Factors Affecting Capacity Utilization In Industries: Hierarchical Analysis, M Victor

Tanzania Journal of Engineering and Technology (TJET)

This paper provides a hierarchical analysis of the factors affecting capacity utilization in Tanzanian industries. Several factors were identified and sent to randomly selected industries in Tanzania for ranking. The collected data was summarized and analyzed. The analysis made use of a known procedure, the 'Analytical Hierarchy Process' (AHP). The final results shows a ranking of the factors, on various hierarchical levels as to their percentage contribution in lowering the capacity utilization.

Effects Of Feed Solids Concentration On Dual Functionality Of A Hydrocyclone., Zanzu M

Tanzania Journal of Engineering and Technology (TJET)

The dual functionality, i.e. thickening and classification of a 50.8mm diameter hydrocyclone has been investigated. A metallurgical slime consisting of a 50% mixture of quartz and petroleum coke was used in the tests. It was found that in order to achieve both thickening and classification at the same time, the pressure drop across the hydrocyclone, the underflow diameter and the feed solids content have to be subtly controlled.

Material Handling In A Flexible Manufacturing Systems Processing Part Families, Paul Savory, Gerald Mackulak, Jeff Cochran

Department of Industrial and Management Systems Engineering: Faculty Publications

The objective of this simulation study is to analyze the system performance of a six machine flexible manufacturing system cell in which a material handling system is to be incorporated. The analysis focuses on determining the production potential of the cell by grouping common parts into "families". To accomplish this, computer simulation models are developed using the SIMAN simulation language.

Initially the manufacturing cell is modeled with no material handling system to get an upper bound estimate of production output. We next explore the impact that an automatic guided vehicle (AGV) has on system performance of the manufacturing system cell. …

A Microcomputer Program For Estimating Production Costs Of Injection Molded Plastic Structures, Kyle F. Byard

Theses and Dissertations

The job of estimating the production costs of injection molded thermoplastic structures requires designers and analysts to produce detailed preliminary drawings and consult machinists with expertise in mold production. Interviews with injection molding experts produced a scale of part complexity and associated range of labor hours for mold production. This scale is incorporated into a cost estimating methodology which allows the analyst to estimate the cost of the structure without the aid of technicians. The resulting cost model for the injection molding process is then programmed into an interactive Pascal computer program for ease of use and documentation.

Computer Aided Process Planning System For Generating Alternative Process Plans, Rao T. Gali

Masters Theses

Computer Aided Process Planning (CAPP) has a key role in Computer Integrated Manufacturing (CIM) as an interface between design and manufacturing. Current CAPP systems treat process planning as a static function, and always generate the same machine and process combinations. Thus, these CAPP systems are inadequate for advanced manufacturing facilities such as Flexible Manufacturing Systems (FMS). This thesis presents research conducted for the design and development of a CAPP system called Alternative Computer Aided Process Planning (A-CAPP) which generates alternative process plans by interacting with production planning and machine loading functions to satisfy system capacity constraints.

A-CAPP is a variant …

Tardiness Heuristic For Scheduling Flexible Manufacturing Systems, Ali S. Kiran, Sema E. Alptekin, A. Celal Kaplan

Industrial and Manufacturing Engineering

This paper evaluates the tardiness performance of a sampling-based adaptive heuristic in a dynamic manufacturing environment. A test bed, following a real world manufacturing system, has been developed. The proposed algorithm has been implemented in this simulated environment. After fine tuning the algorithm, it has been tested in various shop conditions. The results of these simulation studies are summarized.

A Modified M/G/1/N System And Its Application, Bernice Annette Figueroa

Theses

We study a single server queueing system with finite buffer, Poisson arrivals and exceptional service requirements for the first customer in each busy period. The system is studied as a Markov Chain and the limiting probability distributions are obtained. The explicit form sorution for the queue length distribution, blocking probability, waiting time distribution as well as the busy period are derived through the Laplace-Stieltjes transform method. These results are then applied to a tandem system with a finite buffer in front of the first station and no intermediate buffer between the two stations. Finally, similar results are obtained for the …

Surface Mapping And Automatic Tool Path Generation, Labiche Ferreira

Retrospective Theses and Dissertations

With the use of machine vision systems in the manufacturing cycle of a product, the lead time for producing the final product has been substantially reduced. Efforts in the past have aimed at automating the tasks right from the drawing board stage to final production of the product. Such technologies include CAD, CAM, and CAPP. However the task of tool path (NC code) generation has not yet been fully automated. In the current techniques, the user plays a crucial role in the NC code generation process. There is an increasing trend for using machine vision systems in the fabrication of …

The Production Data-Based Similarity Coefficient Versus Jaccard's Similarity Coefficient, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

This paper compares the performance of Jaccard's similarity coefficient with the production data-based similarity coefficient. A number of machine-component charts taken from the literature or randomly generated are used to form machine-component groups. Then, the sum of intercellular and intracellular material handling costs for each machine-component group is calculated and used as a basis for performance evaluation of the two similarity coefficients.

Simulation Based Modeling And Scheduling Of A Generalized Flow- Line, Srinivas Anne

Theses

Simulation is a state of art technique, widely used to analyze the behavior of complex and dynamic real time systems. This study consists of two parts. The first part involves in the development of a simulation model of a real time flow line, used to assemble Printed Circuit Boards. The desired performance measures of the system, like, utilization, starving, blocking, failure and maintenance are recorded. The model developed can be used as a test pad to analyze scheduling rules and heuristics. This is illustrated in the second part of the study which consists of studying the behavior of the Apparent …

An Ergonomic Study Of Meat Processing Operations, Edgar Delgado

Masters Theses

In this study, physical stresses imposed on the different parts of the musculoskeletal system were assessed using a subjective ratings of perceived discomfort (RPD) scale in the meat industry. The effects of a microbreak system on the perceived discomfort of employees were studied. In addition, a comparison of human physical capacities (i.e., anthropometric, strength, and endurance measures) for Caucasian-American and Hispanic-Mexican employees in the meat industry was performed. These measures were also compared against those of employees engaged in manual material handling tasks. Twenty-eight employees participated in the study.

Based on this study, it can be concluded that: (a) RPD …

Lpsolver: A Linear Program Solving Package For Educational And Instructional Modeling Applications, Paul Savory, Jeffrey Arthur

Department of Industrial and Management Systems Engineering: Faculty Publications

LPSOLVER is a computer program developed to be a learning tool for students studying linear programming. This technical paper contains and overview of what LPSOLVER is and how to use it. The program allows one to enter linear programs in three different formats which are discussed in Section IV. Described in Section VI are the two methods available for solving linear programs. Other features of LPSOLVER are discussed in Section VII. Appendix A describes all the various files that LPSOLVER uses/creates. A listing of error messages is given in Appendix B. Information about how the program was implement is contained …

Synergy Of Artificial Neural Networks And Knowledge-Based Expert Systems For Intelligent Fms Scheduling, Luis Carlos Rabelo, Sema E. Alptekin, Ali S. Kiran

Industrial and Manufacturing Engineering

In this paper we describe a hybrid architecture that integrates artificial neural networks and knowledge-based expert systems to generate solutions for the real time scheduling of flexible manufacturing systems. The artificial neural networks perform pattern recognition and, due to their inherent characteristics, support the implementation of automated knowledge acquisition and refinement schemes through a feedback mechanism. The artificial neural network structures enable the system to recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different demands. The knowledge-based expert systems are the higher order elements which drive the inference strategy and …

A Systematic Evaluation Technique For Assisting In The Identification And Prevention Of Wrist Stress In The Work Place, Karen Kleinfeld

Masters Theses

Carpal Tunnel Syndrome is a cumulative trauma disorder involving compression of the median nerve within the wrist. This disorder has become an industrial epidemic, striking workers whose daily activities involve repetitive motion, wrist deviation, awkward finger postures, and excessive forces to the hand. In an effort to identify and control existing trauma, as well as prevent the onset of further cases of CTS, a systematic evaluation technique has been developed to assist in the ergonomic analysis of the work place. This assessment technique identifies and quantifies occupational risk factors of a task that may predispose workers to CTS. With this …

Modcad: A Graphic Predetermined Time Standards Software For The Ibm P.C., Raad A. Dawood

Masters Theses

MODCAD is a software program designed to give MODAPTS (MODular Arrangement of Predetermined Time Standards) the capability to generate workplace layouts that can be used in conjunction with the time study analysis. Software packages have been developed for MODAPTS such as MODAPTS Plus and Task Master that allow the user to input the predetermined codes of MODAPTS.

AutoCAD (a computer aided design software) is used to combine MODAPTS codes and workplace layout drawings in a single environment by customizing the standard AutoCAD menus and icons to include the MODAPTS codes and routines. AutoLisp (AutoCAD resident language) is used to write …

A Study Of The Effect Of Flexibility On Manufacturing Performance, Prashanth B. Nagendra

Theses

Manufacturing flexibility has been a major topic of research in recent years. Researchers and managers are concerned about the role of flexibility in manufacturing performance. The strategic and economic impact of flexibility is of vital importance for managers in today's competitive industry.

This thesis initially provides an in-depth.perception of the prior research conducted in the area of manufacturing flexibility. Manufacturing flexibility, in this study, has been classified into four major types. Simple definitions and operational measures are provided for each of these primary types. The different factors effecting these flexibilities are identified. A new concept called the Cause-Effect-Flexibility-Technology diagrams based …

A Suggested Model Program For Cim Education, Sema E. Alptekin

Industrial and Manufacturing Engineering

No abstract provided.

Adaptive Scheduling And Control Using Artificial Neural Networks And Expert Systems For A Hierarchical/Distributed Fms Architecture, Luis Carlos Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

An adaptive expert scheduler was developed that learns by itself and adapts to the dynamic FMS environment. This hybrid system uses a symbiotic architecture composed of expert systems (ESs) and artificial neural networks (ANNs) and provides a learning scheme guided by past experience. The artificial neural networks recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different criteria. The expert systems, on the other hand, drive the inference strategy and interpret the constraints and restrictions imposed by the upper levels of the control hierarchy of the flexible manufacturing system. The level …

Application Of Risk Analysis In Investment Decision Making For New Products, Chul Paik

Masters Theses

This study presents the development of a quantitative model to deal with the decision to invest or not invest in the development and production of a new product. It is most applicable to new products which present a high probability of economic failure. The model employs only simple mathematics and statistics, so the decision maker can easily understand the model.

The model uses as input data three variables. These include: (1) the risk of product failure, (2) the maximum loss a company can afford in an investment, and (3) the estimated project cost. These three variables combined furnish as output …

An Ergonomic Training Program For Manual Handling Tasks, Akhilesh Agrawal

Masters Theses

The objective of this study was to test whether or not muscular endurance of individuals engaged in industrial manual handling tasks can be improved through a short and intensive training program. This investigation also involved the study of the effect of muscular endurance training program on muscular strength.

The study revealed that, over a six-week period, the muscular endurance can be improved significantly. After sixteen sessions of training, the endurance time increased over 500% for manual materials handling tasks and over 1200% for upper extremity manual handling tasks. The endurance training program, however, did not increase both static and dynamic …

A Sugar Movement Planning System For Kerala State Civil Supplies Corporation, Nirmala Hindupur

IIMB Management Review

Public distribution of essential commodities is a vital sector of the Indian
economy. This sector, with its diverse activities, has tremendous scope for
efficiency improvement and cost control through the implementation of
Computer-Aided Management (CAM) Systems. Because of its vital importance,
this area is one of the thrust areas selected by CAM Centre, ASCI, Hyderabad
for the development of CAM systems.
The Kerala State Civil Supplies Corporation Ltd. (KSCSC) is one of the
organizations identified for the development of CAM systems.
This paper describes the Sugar Movement Planning System designed
and developed under the GAM project by the author at …

Robotic Safety Utilizing A Safety Engineering Approach, Brian Gallagher

Theses

Robotic safety is examined and explained using a safety engineering perspective. After reviewing robot fundamentals and defining the need for safety, hazard assessment and risk analysis techniques are studied. Reasons for a comprehensive robot safety program are discussed. Currently available accident statistics are examined to better understand the hazards associated with robot installations. Robotic safety procedures and methods are listed which can help reduce the severity or frequency of hazards. Various safeguarding sensors and types are analyzed for they are the "last line of defense" to reduce hazards to an acceptable level. The American Robot Safety Standard, ANSI/RIA R15.06 - …

Integrating Scheduling And Control Functions In Computer Integrated Manufacturing Using Artificial Intelligence, Luis Carlos Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

Proper integration of scheduling and control in Flexible Manufacturing Systems will make available the required level of decision-making capacity to provide a flexibly-automated, efficient, and quality manufacturing process. To achieve this level of integration, the developments in computer technology and sophisticated techniques of artificial intelligence (AI) should be applied to such FMS functions as scheduling. In this paper, we present an Intelligent Scheduling System for FMS under development that makes use of the integration of two AI technologies. These two AI technologies — Neural Networks and Expert Systems — provide the intelligence that the scheduling function requires in order to …