Engineering Commons^™

Analysis Of Geometric Accuracy And Thickness Reduction In Multistage Incremental Sheet Forming Using Digital Image Correlation, Mercedes M. Gonzalez, Nathan A. Lutes, Joseph D. Fischer, Mitchell R. Woodside, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Incremental Sheet Forming (ISF) is a freeform manufacturing method whereby a 3D geometry is created by progressively deforming a metal sheet with a single point tool following a defined trajectory. The thickness distribution of a formed part is a major consideration of the process and is believed to be improved by forming the geometry in multiple stages. This paper describes a series of experiments in which truncated cone geometries were formed using two multistage methods and compared to the same geometry formed using the traditional single stage method. The geometric accuracy and thickness distributions, including 3D thickness distribution plots, of …

Iterative Learning Control Of Single Point Incremental Sheet Forming Process Using Digital Image Correlation, Joseph D. Fischer, Mitchell R. Woodside, Mercedes M. Gonzalez, Nathan A. Lutes, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Single Point Incremental Sheet Forming (SPIF) is a versatile forming process that has gained significant traction over the past few decades. Its increased formability, quick part adaption, and reduced set-up costs make it an economical choice for small batch and rapid prototype forming applications when compared to traditional stamping processes. However, a common problem with the SPIF process is its tendency to produce high geometric error due to the lack of supporting dies and molds. While geometric error has been a primary focus of recent research, it is still significantly larger for SPIF than traditional forming processes. In this paper, …

Nanoparticle Injector For Photonic Manipulators Using Dielectrophoresis, Jaykob Maser, Joshua Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We describe the concept of a dielectrophoretic nanoparticle injector and its use in a plasmonic/photonic-based nanoparticle manipulation system. Particle motion is achieved by generating an electrostatic, non-uniform field between two tilted plates and applying the corresponding dielectrophoretic force to net-neutral nanoparticles. We investigate the dependence the dielectrophoretic force has on the plate angle of the charged plates as well as their separation distance, dielectric filler material, and exit interface membrane. Our results indicate an increasing average and maximum dielectrophoretic force attainable in the axial direction with corresponding decreasing plate angle and gap distance. The model also predicts larger field variation …

Forming Key Partnerships To Enhance Graduate Student Programming, Emily K. Hart, Alex Vincent Jannini, Alexander James Johnson, Katy Pieri

Librarian Publications

The graduate chapter of the American Society for Engineering Education (ASEE@SU) and the SU STEM Librarian formed a collaborative and mutually beneficial partnership with the goal of enhancing non-curricular educational opportunities for graduate students in the College of Engineering and Computer Science (ECS). By combining the expertise of both organizations, including strategies for event planning, marketing, and outreach, as well as data garnered through event feedback surveys, significant strides were made toward connecting with and better understanding the needs of the ECS graduate students. The goal of this study is to share lessons learned and recommendations for developing successful graduate …

Bulk-Explosion-Induced Metal Spattering During Laser Processing, Cang Zhao, Qilin Guo, Xuxiao Li, Niranjan Parab, Kamel Fezzaa, Wenda Tan, Lianyi Chen, Tao Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Spattering has been a problem in metal processing involving high-power lasers, like laser welding, machining, and recently, additive manufacturing. Limited by the capabilities of in situ diagnostic techniques, typically imaging with visible light or laboratory x-ray sources, a comprehensive understanding of the laser-spattering phenomenon, particularly the extremely fast spatters, has not been achieved yet. Here, using MHz single-pulse synchrotron-x-ray imaging, we probe the spattering behavior of Ti-6Al-4V with micrometer spatial resolution and subnanosecond temporal resolution. Combining direct experimental observations, quantitative image analysis, as well as numerical simulations, our study unravels a novel mechanism of laser spattering: The bulk explosion of …

A Hybrid Process Integrating Reverse Engineering, Pre-Repair Processing, Additive Manufacturing, And Material Testing For Component Remanufacturing, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metallic components can gain defects such as dents, cracks, wear, heat checks, deformation, etc., that need to be repaired before reinserting into service for extending the lifespan of these parts. In this study, a hybrid process was developed to integrate reverse engineering, pre-repair processing, additive manufacturing, and material testing for the purpose of part remanufacturing. Worn components with varied defects were scanned using a 3D scanner to recreate the three-dimensional models. Pre-repair processing methods which include pre-repair machining and heat-treatment were introduced. Strategies for pre-repair machining of defects including surface impact damage, surface superficial damage and cracking were presented. Pre-repair …

Pseudo-Stereo Audio Processor, Zachariah David Bunce

Electrical Engineering

Due to both technical and resource limitations, non-professional audio production must often record with a single microphone, creating a mono audio signal. Even some originally multi-channel audio files often combine the separate channels into a single channel to save memory. However, this channel limitation makes any music held within the audio duller during listening. The Pseudo-Stereo Audio Processor remedies this situation, introducing a quadrature phase shift onto a given single-channel audio signal, producing multiple phase shifted output signals. These separate fixed-phase output signals are then recombined to produce a variable phase difference, emulated two-channel version of the input signal, allowing …

Apollo Photovoltaic Overview And Assessment, Andrew S. Hollis, James P. Tran, Andes Le, Regita Soetandar

Electrical Engineering

This senior project aims to take the various data sheets provided to us by PIVVIR Solar, the organization in charge of Apollo photovoltaic power plant, and perform an overall assessment as well as condensing the information into a more digestible and concise document. Currently, the documents provided to us by PIVVIR Solar are scattered and disorganized. Our goal is to take what we understand about photovoltaic power plants and combine it with the Apollo plant’s datasheets and summarize everything into one focused document that more readers can understand.

Portable Electrocardiogram Device And Signal Processing Design, Ryan F. Blaalid

Electrical Engineering

Full 12-lead electrocardiogram (ECG) measurements require inconvenient and time consuming adhesive electrode placement. This project proposes a design for a Bluetooth based ECG for remote patient measurement. The device is designed to measure up to 6-leads and utilizes 5 dry (non-adhesive) electrodes to accomplish this. The device delivers the ECG data to the user’s mobile smart phone and can then be sent to the patient’s doctor for analysis. Since the contact of the dry electrodes to the skin is not perfect, low-frequency noise called baseline wandering is introduced. A signal processing technique borrowed from image processing called morphological filtering is …

Dc-Dc Buck-Boost Converter For Energy Harvesting From Exercise Equipment, David T. Bolla

Electrical Engineering

This senior project helps harvest the excess energy that exercise equipment generates. Sustainable energy acts as the main target for this project, and it attempts this through reusing the energy created when exercising on elliptical machines. An elliptical machine outputs voltages between approximately 5V and 60V, and a micro-inverter requires an input voltage of about 36V. This DC-DC converter takes the variable output voltage of an elliptical machine and brings it to approximately 36V. Re-purposing the excess energy an elliptical user creates for the grid provides a sustainable alternative to dissipating the energy as heat. This project, along with other …

Cal Poly Ee 518 Electric Power Protection Laboratory, Richard Terre, Vincent Tham, Austin Kurth

Electrical Engineering

Facing a rapidly-changing power industry, the electrical engineering department at Cal Poly San Luis Obispo proposed Advanced Power Systems Initiatives to better prepare its students for entering the power industry. These initiatives call for the creation of a new laboratory curriculum that utilizes microprocessor-based relays to reinforce the fundamental concepts of power system protection.

The electric power protection laboratory (EPPL) senior project is the validation of lab manuals written for the planned EE-518 power system protections laboratory looking to be offered in Spring 2020 alongside the current lecture class under the same designation. This report evaluates the lab manual, verifies …

Williston Basin Water Treatment Technology Test Bed, University Of North Dakota. Energy And Environmental Research Center

EERC Brochures and Fact Sheets

Fact sheet about Energy & Environmental Research Center plan to pilot-test technology to treat high-TDS (total dissolved solids) water. Includes a description of proposed water treatment technology and plan for the testing process. [This item is an outdated or superseded version and retained for historical purposes only. It may no longer reflect current information, policies, or practices.]

Transient Analysis Of Diffusion-Induced Deformation In A Viscoelastic Electrode, Yaohong Suo, Fuqian Yang

Chemical and Materials Engineering Faculty Publications

In this study, we analyze the transient diffuse-induced-deformation of an electrode consisting of the conducting polymer polypyrrole (PPY) by using the theories of linear viscoelasticity and diffusion-induced stress. We consider two constitutive relationships with dependence of viscosity on strain rate: Kelvin-Voigt model and three-parameter solid model. A numerical method is used to solve the problem of one-dimensional, transient diffusion-induced-deformation under potentiostatic operation. The numerical results reveal that the maximum displacement occurs at the free surface and the maximum stress occurs at the fixed end. The inertia term causes the stress to increase at the onset of lithiation. The stress decreases …

Audubon Parkway Slab Lifting At Mp 22.75 — Bridge Approach And Departure Settlement, Tim C. Scully Jr.

Kentucky Transportation Center Research Report

The approach/departure Portland Cement Concrete (PCC) panels on the eastbound and westbound side of Audubon Parkway at MP 22.75 over route KY 2120 began to exhibit settlement and cracking in a few locations, which created an uncomfortable ride for motorists. To address this problem, the Kentucky Transportation Cabinet (KYTC) contracted with MasterDry to repair the PCC panel settlement. MasterDry claims that its two-part polyurethane material expands into a rigid foam that fills voids, stabilizes slabs, and lifts concrete. The polyurethane material is injected through 5/8-inch holes drilled in the PCC panel. Once injected, a chemical reaction converts the liquid urethane …

Slightly Fluorination Of Al₂O₃ Ald Coating On Li₁.₂Mn₀.₅₄Coo.₁₃Ni₀.₁₃O₂ Electrodes: Interface Reaction To Create Stable Solid Permeable Interphase Layer, Han Yu, Yan Gao, Xinhua Liang

Chemical and Biochemical Engineering Faculty Research & Creative Works

Improving the performance of cathodes by using surface coatings has proven to be an effective method for improving the stability of Li-ion batteries (LIBs), while a high-quality film satisfying all requirements of electrochemical inertia, chemical stability, and lithium ion conductivity has not been found. In this study, a composite film composed of Al₂O₃ and AlF₃ layers was coated on the surface of Li_1.2Mn_0.54Co_0.13Ni_0.13O₂ (Li-rich NMC) based electrodes by atomic layer deposition (ALD). By varying the ratio of Al₂O₃ and AlF₃, an optimal …

Hydrodynamic Modeling Coupled With Long-Term Field Data Provide Evidence For Suppression Of Phytoplankton By Invasive Clams And Freshwater Exports In The San Francisco Estuary, Bruce G. Hammock

Faculty Publications

The San Francisco Estuary (California, USA) had abundant pelagic fish in the late 1960s, but has few pelagic fish today. A primary cause for this decline in fish is thought to be a trophic cascade, triggered by declining phytoplankton. Here, we describe the changes in pelagic community structure of the San Francisco Estuary. Then, we examine whether changes in hydrodynamics due to freshwater exports, which increased exponentially beginning in 1967, in addition to the 1986 invasion by the clam Potamocorbula amurensis, explain the phytoplankton loss. Hydrodynamic variables were reconstructed back to 1956 using statistical models fit to, and cross-validated against, …

Marine Chemistry Control System, Natalie Weisenburger, Kathryn Turk, Julio Sierra

Biomedical Engineering

The aim of this project is to design a control system that manipulates different variables of ocean chemistry including pH, temperature, DO, N2 , and CO2 content for research by ocean chemists of marine species and their environments in 2, 5 gallon tanks.

Digital Forensics Challenge, Zoe Lie, Sydney Marie Mendoza

Computer Engineering

No abstract provided.

Reach - A Community Service Application, Samuel Noel Magana

Computer Engineering

Communities are familiar threads that unite people through several shared attributes and interests. These commonalities are the core elements that link and bond us together. Many of us are part of multiple communities, moving in and out of them depending on our needs. These common threads allow us to support and advocate for each other when facing a common threat or difficult situation. Healthy and vibrant communities are fundamental to the operation of our society. These interactions within our communities define the way we as individuals interact with each other, and society at large. Being part of a community helps …

An Fpga Implementation Of Digital Guitar Effects, Carson James Robles

Computer Engineering

One of the most versatile aspects of the electric guitar is its ability to change its sound completely and on-the-fly through the use of effects pedals. Conventional guitar pedals contain one effect and can be chained together. The goal of this project is to serve as a contained multi-effects station with five popular electric guitar effects packed into one product. On top of this, the effects each have two tunable parameters to allow users to dial in the exact tone they are looking for. All of the signal processing done in this project is conducted on an FPGA which also …

Frequency Modulation Integrated Circuit For Radars, Jade S. Visutsiaz, Hue Thu Doung

Electrical Engineering

Frequency-modulated continuous wave radars are a type of radar capable of measuring the distance to a stationary object or velocity of a moving object by radiating a continuous transmission of a signal that linearly sweeps its frequency repeatedly between two set frequencies. Frequency-modulated continuous wave radar signals are generated by a high frequency voltage-controlled oscillator or digital-to-analog converter. This project is an integrated circuit that produces the frequency-modulated signal on a single chip in the analog realm. The circuit was designed using Cadence Virtuoso with TSMC 180 nm process technology model. The generated signal is intended for use with ultra-wideband …

Spread Spectrum Buck Converter, Summer Elise Rutherford, Kyle Brandon Halloran, Brian Taylor Arbiv

Electrical Engineering

Electromagnetic interference (EMI) is an issue prevalent to DC-DC converters. When a system doesn’t effectively filter out external noise or signals, these signals can cause disturbances to the system at large. The switching technology of DC-DC converters (PWM in particular), lends the system susceptible to EMI because there is a prevalent peaks at the switching frequency, meaning any external signals will not be effectively attenuated at this frequency. This can cause significant issues at the input bus of the DC-DC converters because this bus is likely the input of a multitude of devices; the EMI susceptibility caused by switching technology …

Industry Automation And Controls Lab, Nadir Ilyas Khan, Michael Campos, Samantha Bituen

Electrical Engineering

This work details our efforts to build a new industrial automation lab for the Cal Poly San Luis Obispo Electrical Engineering department from the ground up. Thanks to a donation of Modicon M580 programmable logic controllers (PLCs) from Schneider Electric, we built a lab hardware layout to support a learning environment for students. The Electrical Engineering department currently doesn’t offer any courses for students to learn about automation in topics more closely following the topics learned in their curriculum. It will be beneficial for the school and the students to have graduates in the major with some knowledge of controls …

Pv Hybrid Inverter And Bess, Jacob Sussex, William Dresser, Owen Mckenzie, Jonathan Wharton, Derek Seaman

Electrical Engineering

The storage of energy from renewable sources such as photovoltaic based systems is a growing market, with 36 MWh of storage installed in Q1 of 2018. A report from EnergySage earlier this year states that in 2017, 74% of residential solar owners were also interested in energy storage systems. Mainstream systems like Tesla’s Powerwall are competing with other lithium-ion based storage systems from a wide number of providers on the market today. Short term and long term data collection on a system like this could be useful in designing future systems which perform better than the current market offerings. This …

Automatic Gain Control Integrated Circuit, Kyman Huang, Garth Leung, Lauren Williams

Electrical Engineering

This paper aims to describe the design process of an automatic gain controller (AGC) integrated circuit. An AGC is intended to provide variable gain in order to produce a consistent, distortionless output with a wide range of input magnitudes. This implementation was created as a standalone, small IC for audio systems. The chip requires only 7 pins, allowing for a small 8-pin package. LTSpice was used for the circuit design process and initial simulation. Cadence Virtuoso was used for the circuit layout and further simulations. Xilinx Vivado was used for digital circuit design and initial simulations. This project set out …

Alzheimer’S Disease Detection Using Convolutional Neural Netowork & Wavelets, Ean Hendrickson, Gabriel Amancio, Chloe Eusbio, Kaioli Bessert

Electrical Engineering

It is estimated that 5.7 million people in the United States have Alzheimer’s dementia, including about 1 in 10 people above the age of 65. Alzheimer’s disease detection can help doctors to diagnose patients earlier and help them with preventative, proactive treatment. In this project, we attempt to use two different methods to analyze MRI brain images for Alzheimer’s disease detection, one with convolutional neural network and deep learning algorithm, and the other one with discrete wavelet transform. Computer simulation results are presented in the report.

Engineering Technology Undergraduate Students: A Survey Of Demographics And Mentoring, Anne M. Lucietto, Elizabeth Dell, Elaine M. Cooney, Lisa Ann Russell, Emily Schott

School of Engineering Technology Faculty Publications

A report published by a group of engineering technology practitioners and others interested in engineering technology called “Engineering Technology Education in the United States” was released in early 2017. The report provided recommendations of areas for further study related to engineering technology students to increase our understanding of the population. These specifically suggested focusing on the students in comparison to other students in similar and different fields of study. Following these recommendations, a team of engineering technology education researchers has been collaborating to gather information in these areas. The team obtained institutional approval and distributed two surveys throughout the United …

A Two Alternative Forced Choice Method For Assessing Vibrotactile Discrimination Thresholds In The Lower Limb, Riccardo Iandolo, Marta Caré, Valay Shah, Simona Schiavi, Giula Bommarito, Giacomo Boffa, Psiche Giannoni, Matilde Inglese, Leigh A. Mrotek, Robert A. Scheidt, Maura Casadio

Biomedical Engineering Faculty Research and Publications

The development of an easy to implement, quantitative measure to examine vibration perception would be useful for future application in clinical settings. Vibration sense in the lower limb of younger and older adults was examined using the method of constant stimuli (MCS) and the two-alternative forced choice paradigm. The focus of this experiment was to determine an appropriate stimulation site on the lower limb (tendon versus bone) to assess vibration threshold and to determine if the left and right legs have varying thresholds. Discrimination thresholds obtained at two stimulation sites in the left and right lower limbs showed differences in …

Development Of Heat Transfer Correlations For Low-Reynolds Numbers, Flows In Horizontal Circular Pipes, Latif Eyada Ibraheem

Dissertations

Turbulent flows are intrinsic to most fluid-based engineering systems, including internal combustion engines. In these devices, mixing, scalar transport and heat transfer are both critical for proper operation and challenging to model. In previous work, Kreun et al. [1] modeled a pre-heated intake manifold of a Diesel engine for cold-start simulations. Accurately predicting the heat transfer at the intake port proved to be a challenging task. Existing heat transfer correlations yielded predictions which were (at best) within 20% of the measured values. The discrepancy was attributed to a mismatch between the range of applicability of existing heat transfer models and …

Assessing Infrastructure Elements Using Automated Object Detection Technique In Smart City Applications, Majid Mastali

Dissertations

Nowadays, road features are becoming more complex leading to more complicated complaints regarding urban environments. Point Cloud Data (PCD) processing is an essential element for detecting objects and analysing human driving behavior to identify the variables defining challenging objects and maneuvers in smart cities. PCDs include a range of processing, including indirect processing (e.g., data converting, cleaning process) and direct process (e.g., pass through elevation filter, statistical outlier removal, normal estimation as well as classification). Static and dynamic object detection and analysis are typically considered the most sophisticated options subsumed under PCDs. They involve direct evaluation of both static and …