Engineering Commons^™

The Effects Of Damage Arrestment Devices In Composite Plate Sandwiches With Fastener Holes, Mark Anderson, Nancy Hung Choy, Lacey Jones, Rita Kourskaya

Aerospace Engineering

Composite materials such as a carbon fiber are used in a variety of new technologies including aircraft, spacecraft, and motor vehicles. Carbon fiber has a high strength to weight ratio, a key advantage over other material options. This report discusses the use of composite damage arrestment devices (DADs) in composite sandwich panels with a foam core. There are three different curing cycles tested for the DADs: pressure only, vacuum only, and vacuum with 1000 lbs of pressure. Using a Tetrahedron Heat Press to cure the composite specimen and an Instron Machine to perform tensile testing, data was collected for each …

Composite I-Beam Fabrication And Testing In Response To 14th Annual Sampe Bridge Competition, Kodi Rider, Niño Noel Las Piñas, Hans Mayta

Aerospace Engineering

Composites are a type of material that generally combines two materials yielding mechanical properties that are different than its constituent parts. These constituents are classified as either a fiber or a matrix. The objective of this project is to create a carbon-fiber composite I-beam that meets the specifications of the SAMPE student bridge competition. The I-beam consists of carbon fiber unidirectional and woven laminas, as well as aluminum honeycomb and high density polystyrene foam to stiffen the structure. The bridge contest rules limit the dimensions and weight of the bridge. The cross-section must be within 4 inches x 4 inches …

Thermal Analysis Of The Cubesat Cp3 Satellite, Jonas Friedel, Sean Mckibbon

Aerospace Engineering

Due to inconsistencies found in the on-orbit thermal data from the CubeSat CP3 satellite between 2007 and 2011, further analysis is performed on a larger number of data from August 2010 through April 2011, aiming to find an explanation for the overall increasing measured temperatures and shortening peak periods. Therefore, the satellite power data as well as orbital anomalies are analyzed leading to the conclusion that the satellite was temporarily (January – March 2011) orbiting with significantly increased sun exposure causing the higher temperatures. The shortened temperature peak periods are explained by alternating albedo values as the main influence in …

Determination Of The Surface Boundary Layer Using A Quadrotor, Andrew Haviland

Aerospace Engineering

Wind velocity data was taken by a quadrotor UAV using accelerometers, gyroscope, and a barometer. Data was taken at different altitudes over a single position to determine the boundary layer at the surface of the earth. The data taken was compared to the results from numerical methods to determine if this is a practice application for a quadrotor. A few weeks before the test was set to get underway, the quadrotor suffered a very hard crash while testing the GPS and altitude hold function and wasn’t able to completely recover from it. Theoretical results and experiment proposal are covered. 

Design, Manufacturing And Testing Of An Environmentally-Green Bipropellant Thruster, Alex Bendoyro, Gabriel Sanchez, Erin Stearns, Phillip Takahashi

Aerospace Engineering

This project reviews the design, manufacturing and experimentation process of a green bi-propellant thruster designed to output 5 lbf. The goals were to successfully design, manufacture and test a thruster, while discovering the complications that arise through out the complete design process of a green thruster. The thruster was successfully designed using ideal rocket equations and the design was successfully confirmed using CFD and FEA. Manufacturing of the thruster was fully planned and revealed mild flaws in thruster design. For example some features were not manufacturable to the exact measurements desired. Testing of the engine gave results inconsistent with expected …

Numerical Modeling Of The Cn Spectral Emission Of The Stardust Re-Entry Vehicle, Alexandre Martin, Erin D. Farbar, Iain D. Boyd

Mechanical Engineering Faculty Publications

Re-entry vehicles designed for space exploration are usually equipped with thermal protection systems made of ablative material. In order to properly model and predict the aerothermal environment of the vehicle, it is imperative to account for the gases produced by ablation processes. In the case of charring ablators, where an inner resin is pyrolyzed at a relatively low temperature, the composition of the gas expelled into the boundary layer is complex and may lead to thermal chemical reactions that cannot be captured with simple ow chemistry models. In order to obtain better predictions, an appropriate gas ow chemistry model needs …

Design, Fabrication, And Testing Of An Electromagnetic Rail Gun For The Repeated Testing And Simulation Of Orbital Debris Impacts, Jeff Maniglia, Jordan Smiroldo, Alex Westfall, Guy Zohar

Aerospace Engineering

An Electromagnetic Railgun (EMRG) was designed, built, and tested, capable of firing a projectile a 1 gram projectile at 650 m/s muzzle velocity. The EMRG utilizes an injector, a high voltage power supply, a capacitor bank, inductors and rails. The injector fires 2300 psig Nitrogen gas into the system to provide an initial velocity. The high voltage power supply charges the capacitor bank. The capacitor bank discharges the electric potential built up through the projectile while inside the rails in order to create the EMRG’s force. The inductors are used to pulse form the capacitor bank in order to get …

An Analysis Of Stabilizing 3u Cubesats Using Gravity Gradient Techniques And A Low Power Reaction Wheel, Erich Bender

Aerospace Engineering

The purpose of this paper is to determine the feasibility of gravity gradient stabilizing a 3U CubeSat and then using a miniature reaction wheel to further increase stability characteristics. This paper also serves as a guide to understanding and utilizing quaternions in attitude control analysis. The analytical results show that using 33 centimeter booms and 400 gram tip masses, a 3U CubeSat will experience a maximum of 6 degrees of angular displacement in yaw and pitch, and less than .5 degrees of angular displacement in the nadir axis. A .120 kilogram miniature reaction wheel developed by Sinclair Interplanetary was introduced …

Study Of The Effect Of Different Lay-Up Methods On The Composite Mechanical Characteristics, Veronica Cuevas, Walter Ely Salguero

Aerospace Engineering

The purpose of this experiment is to investigate and understand composite structures and the effect of different layup methods on the composite structure, particularly a composite I-beam. One must learn the procedure on how to build the composite I-beam and put it together then build the final composite I-beam and enter the I-beam in the 14^th Annual Society for the Advancement of Material and Process Engineering (SAMPE) Student Bridge Contest. The competition will be held May 25^th, 2011 in Long Beach, CA. The I-beam was entered in the competition and placed 4^th out of 5. The …

Electric Aircraft Propulsion Test Rig Design & Fabrication, Ryan Mayer, Brian Kubicki, Bradley Rodriguez, Austin Harris, David Caudle

Aerospace Engineering

An electric aircraft propulsion test rig was designed and fabricated to predict thrust, torque and battery discharge profiles for an electric aircraft. The original unit was purchased from ElectraFlyer and included the DC brushless motor, carbon fiber propeller, charger, electronic controller and lithium polymer batteries. Various components were constructed and purchased in order to fabricate the optimal test rig apparatus. This apparatus allows for simultaneous measurement of the torque and thrust of the system through the use of a biaxial sensor. The test rig also measures system voltage and current, which allows the user to determine the discharge profile of …

An Investigation Of Dynamic Soaring And Its Applications To The Albatross And Rc Sailplanes, Christopher J. Lee

Aerospace Engineering

Dynamic soaring is a technique used by the sea bird the Albatross. This technique allows for the bird to stay in the air for extended periods of time with very little effort. Dynamic soaring utilizes the wind gradient on the surface of the ocean to maintain its airspeed. A similar technique is used by RC glider pilots to achieve high speeds by using the shear wind layer on the leeward side of mountain ridges.

Analysis And Design Of An Affordable High Altitude Rocket System, Brian Cooper

Aerospace Engineering

This paper discusses the design of the Rarefied High-Altitude Zenith Experimental Rocket (RHAZER) which is launched at an altitude of 35 kilometers from a weather balloon. The weather balloon is capable of carrying up to 2 kilograms of payload to this altitude, and the rocket can carry a payload of approximately 150 grams to an altitude of at least 80 kilometers and be recovered safely after landing. It is designed to be aerodynamically stable at its launch point, while using fins to spin-stabilize before it enters the low-pressure upper atmosphere. This system has been designed to be used as an …

An Analysis Of N-Body Trajectory Propagation, Emerson Frees Ii

Aerospace Engineering

Trajectories created with n-body orbit models were propagated in geocentric and interplanetary test cases. The n-body models were created in MATLAB^® using numerical integration. In the geocentric test case, the n-body codes were compared to a two-body orbit model and to the default HPOP model used in Satellite Tool Kit^®. The interplanetary test case compared the n-body model to the HORIZONS ephemeris data from JPL and an equation for ephemeris propagation. Both cases used the same initial positions and velocities and were propagated for the same duration. The results of the analysis showed that while n-body models …

Development And Design Of A Hovering Controller For Operation In A Dynamic Asteroid Environment, Nicholas Georgiades

Aerospace Engineering

The project seeks to develop a dynamic model similar to that present near a solar system small body, and to design a controller suggested in other resources that will allow a spacecraft operating in this environment to hover in a fixed location in the relative reference frame of the small body. The paper discusses the derivation of the equations of motion used in the non-linear dynamic model, the design of the controller that will allow the spacecraft to hover, and the development of the control loop that will simulate the spacecraft hovering in the dynamic environment of the asteroid 1999 …

Flexi-Focus Lens: Pdms Variable Focal Length Lens, Patrick Angulo, Alex Doyle, Dylan Mcdaniel, Michael Olivarez

Industrial and Manufacturing Engineering

The design of a variable focal length, or flexi-focus, polydimethylsiloxane (PDMS) lens incorporating a light emitting diode (LED) source is intended for future use on board commercial aircraft. Specifically, the design is intended for the Boeing 787 Dreamliner aircraft, serving as a personal reading light for the passengers seated in the cabin. Most current reading lights on board aircraft are rigid, incandescent, and have very limited freedom in terms of adjusting the emitted light. Incandescent lamps are also inefficient with respect to energy consumption and light output as well as a high heat output. In an economy of increasing demand …

Human Powered Helicopter: Observing The Impacts Of Ground Effect And Intermeshed Rotors, Shane Stowe

Physics

No abstract provided.

Imu Integration To The Cal Poly Spacecraft Attitude Dynamics Simulator Power System, Wayland Chan

Electrical Engineering

The Cal Poly Spacecraft Attitude Dynamics Simulator mimics the rotation dynamics of a spacecraft in orbit and acts as a test bed for spacecraft attitude control system development and demonstration. Prior to this project, the simulator measured its attitude dynamics from a total of seven sensors mounted on to the platform, including three micro-electromechanical system (MEMs) gyroscopes, and four motor encoders. This project entails the installation of an LN-200 high performance gyroscope, which will provide a greater measure of accuracy. The goal of this project is to design a power circuit that will integrate the LN-200 inertial measurement unit onto …

Design Optimization Of Gaas Betavoltaic Batteries, Haiyanag Chen, Lan Jiang, Xuyuan Chen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

GaAs junctions are designed and fabricated for beta voltaic batteries. the design is optimized according to the characteristics of GaAs interface states and the diffusion length in the depletion region of GaAs carriers. under an illumination of 10 mCi cm-263Ni, the open circuit voltage of the optimized batteries is about ∼0.3 V. It is found that the GaAs interface states induce depletion layers on P-type GaAs surfaces. the depletion layer along the P+PN+ junction edge isolates the perimeter surface from the bulk junction, which tends to significantly reduce the battery dark current and leads to a high open circuit voltage. …

Cal Poly Human Powered Helicopter, Josiah Auer, Eric Behne, Dave Berry, Rebecca Hennings, James Koch, Ian Marquardt, Josiah Mayfield, Sean Miller

Mechanical Engineering

The following report encompasses the Cal Poly Human Powered Helicopter team’s efforts during the 2010-2011 academic year. The intention of this project is to further the knowledge of human powered helicopter design and to validate an ideal configuration through experimental tests and analysis. 

A. Background

The Sikorsky Prize offered by the American Helicopter Society has been the catalyst for many attempts at Human Powered Helicopter (HPH) flight. The requirement to win the prize is a continuous, human powered flight of more than 60 seconds that stays within a 10 meter square box and reaches an altitude greater than 3 meters …

Rayleigh Test Apparatus Design Report, Josef Duller, Owen Raybould, James Nicovich

Mechanical Engineering

The Rayleigh Test Apparatus is a device that will be used to test the thermodynamic properties of Nitrous Oxide to assess the feasibility of using this fluid as a coolant for a hybrid rocket aero spike. The aero spike is intended to redirect the propulsion flow as it leaves the engine to create a more efficient flow pattern at low and high altitudes. However, there are issues of overheating which leads to melting of the aero spike. For this reason, the use of nitrous oxide (N2O) as a coolant is being explored. N20 is being considered because it is already …

Boom Stability Control Final Project Report, Michael Barnes, Justin Carnahan, Daniel Fluitt, Alicia Johnstone

Mechanical Engineering

The BOOMStiC Gravity Gradient Boom and Turnstile Antenna project was developed to provide a passive attitude control system and better communications for future CubeSat satellites developed by California Polytechnic State University. The system utilizes the energy from a coilable metal spring to deploy a tip mass to a length of one meter from the side of the satellite. Calculations show the resulting gravity gradient torque causes to the satellite to settle two degrees from normal to the earth’s surface.

Development Of A Cubesat Instrument For Microgravity Particle Damper Performance Analysis, John Trevor Abel

Master's Theses

Spacecraft pointing accuracy and structural longevity requirements often necessitate auxiliary vibration dissipation mechanisms.  However, temperature sensitivity and material degradation limit the effectiveness of traditional damping techniques in space.  Robust particle damping technology offers a potential solution, driving the need for microgravity characterization.   A 1U cubesat satellite presents a low cost, low risk platform for the acquisition of data needed for this evaluation, but severely restricts available mass, volume, power and bandwidth resources.  This paper details the development of an instrument subject to these constraints that is capable of capturing high resolution frequency response measurements of highly nonlinear particle damper dynamics.

Hybrid Rocket Based Combined Cycle Test Rig Design, Construction, And Testing, Mark Costa, Matthew Handfelt

Aerospace Engineering

No abstract provided.

Construction Of Naca 66-415 Nlf Composite Wing For Acoustic Turbulence Testing, Scott Sawyer, Sean Stewart

Aerospace Engineering

A design is developed for a Natural Laminar Flow (NLF) wing, to be used at California Polytechnic State University for acoustic turbulence testing. Composite materials are used to produce high-quality surface finishes necessary for laminar flow. A design for the test apparatus is presented and justified. A manufacturing procedure is proposed for the carbon fiber skin, using Vacuum Resin Infusion (VRI). This procedure is tested on a scaled part with satisfactory results; lessons learned are discovered and integrated into the final manufacturing process. The test section has been fit to the Cal Poly wind tunnel, but full implementation has not …

Port Flow Test System, Daniel Chairez, Chelsea E. Crawford, Daniel S. Welch

Mechanical Engineering

Solar Turbines Gas Compressor Engineering Division of San Diego, California called upon the Mechanical Engineering students of California Polytechnic University, San Luis Obispo to provide recommendations for optimization of compressor end cap port design. Various sizes of compressors have end caps with numerous ports that exchange fluids between the inside and outside of the working fluid pressure vessel. Because so many ports must exist on the end caps, unusual flow paths are created to supply the appropriate location within the compressor. These flow paths commonly consist of a drilled inlet hole which intersects with a sudden expansion. The sudden expansion …

A Space Based Particle Damper Demonstrator, John Brown

Master's Theses

The structure and payload of a CubeSat flight experiment that investigates the performance of particle dampers in a micro-gravity environment was designed, built, and tested, and will provide on orbit data for model validation and improved performance predictions for space applications of particle damping.

A 3-D solid model of the integrated CubeSat structure and payload was created satisfying all constraints from CubeSat and the System Dynamics Department at Northrop Grumman Aerospace Systems. The model was verified using commercially available Finite Element Analysis software (FEA), and a prototype structure part was fabricated. The prototype was tested and verified the FEA. A …

The Effects Of A Damage Arrestment Device On The Mechanical Behavior Of Sandwich Composite Beams Under Four-Point Bending, Richard Anthony Davis

Master's Theses

The demand for an insert on composite sandwich structures to aid in the arrestment of face-core delamination is of great need.  This research studies the use of a damage arrestment device (DAD) that connects the carbon fiber face sheets to the foam core to find whether an increase in the structural integrity of the sandwich beam results.  Experimental analysis was employed to test the samples and was verified by a theoretical and finite element approach.

The mechanical properties of LTM45/CF1803 pre-impregnated carbon fiber and Last-A-foam FR 6710 polyvinylchloride foam were experimentally analyzed using ASTM D3039 and ASTM D1621 standards respectively …

Designing The Human-Powered Helicopter: A New Perspective, Gregory Hamilton Gradwell

Master's Theses

The concept of human-powered vertical flight was studied in great depth. Through the manipulation of preexisting theory and analytical methods, a collection of design tools was created to expediently conceptualize and then analyze virtually any rotor. The tools were then arranged as part of a complete helicopter rotor design process. The lessons learned as a result of studying this process—and the tools of which it consists—are presented in the following discussion. It is the belief of the author that by utilizing these tools, as well as the suggestions that accompany them, future engineers may someday build a human-powered helicopter capable …

Adaptive Component Usage For The Thermal Management Of Picosatellites, William D. Whalen

Master's Theses

The CubeSat standard originated in 1999.  It was a joint development led by Dr. Jordi Puig-Suari of California State Polytechnic University San Luis Obispo and Professor Robert Twiggs of Stanford University. The engineering challenges that have come from this picosatellite class have created incredible educational opportunities for engineering students throughout the world.  Since the challenges of engineering a CubeSat abound the designers are always looking at novel and even revolutionary solutions to each one.  One of those opportunities is in thermal subsystem design, implementation and characterization.  A potential solution for CubeSats is adaptive component usage.

This thesis is the written …

Review Of The Maxus 8 Sounding Rocket Experiment To Investigate Solidification In A Ti-Al-Nb Alloy, Robin Mooney, David Browne, Olga Budenkova, Yves R. Fautrelle, Ludo Froyen, Andrey Kartavykh, Stephan Rex, Burkhard Schmitz, Daniella Voss, Shaun Mcfadden

Conference Papers

A review of the MAXUS 8 sounding rocket microgravity experiment to investigate solidification structures in a Ti-Al-Nb intermetallic alloy is presented. The experiment was part of the Intermetallic Materials Processing in Relation to Earth and Space Solidification (IMPRESS) EU FP6 project. Key objectives were to investigate columnar and equiaxed solidification, and to achieve Columnar-to-Equiaxed Transition (CET) in the alloy. A microgravity experiment was designed to achieve this using a controlled power-down method. Two alloys were tested: one inoculated with a grain refiner and the other without grain refinement. Unrefined samples displayed axial and radial columnar growth. Boride inoculated samples displayed …