Manufacturing Commons^™

Innovative Design: Design Of A Press System And Molds To Produce A Skateboard Deck., George William Linke

Electronic Theses and Dissertations

Skateboarding is a passion for many people. Homemade skateboard machinery has been fabricated throughout the country. While the demand for skateboards is steady; there is a steady growth in the homemade skateboard deck market. The desire to create a one of a kind deck that expresses a person's individualism is growing. This applied research and development effort - designing and fabricating a fluid powered press system and 2-part mold assembly for forming glue up laminations for skateboard decks - is an attempt to gain understanding of the different phases of the product design process.

Management Theories In Manufacturing, James Nathan Webster

Graduate Research Papers

The principles and ideology of management have been around for thousands of years. "Before industrialization, organizations were primarily the household, the tribe, the church, the military, and government" (Wren, 1987, p. 13). It was very rare for people to gather and organize outside of these structures prior to the industrial revolution. As mankind and civilization have progressed, the power of organizations has shifted throughout time. In the time of Confucius, government positions were of the utmost respect, and Confucius taught that positions of power "should go to men of proven merit and ability" (Wren, 1987, p. 14). The ancient Egyptians …

Wireless Solar-Powered Thermal Imaging Camera, Andy Bonk, Billy Mcvicker, Jacob Richardson

Mechanical Engineering

Creation of a mounted wireless self-powered thermal imaging camera system.

Ergonomic Lifter, Bejan Brian Banihashemi, Dylan James Schockemoehl, Andrew Ouellet

Mechanical Engineering

No abstract provided.

The Evaluation And Analysis Of The Impact Of Variability On The Twelve Workstation Factory, Hernando Garrido

Theses and Dissertations - UTB/UTPA

Presently, there is theory and work examples about factory performance presented in the book ―Optimizing factory Performance‖ by James Ignizio, Ph.D. The theory explains how to determine performance using three fundamental equations by considering the impact and propagation of variability through a 12-Workstation Factory Model, and a number of its variations. The objective of developing a simulation model was to serve as a tool for instructors to illustrate the impact and propagation of variability in the manufacturing industry and to investigate phenomena (i.e., time to reach steady state, impact of variability) in the three dimensions of manufacturing. The validation of …

A Study Of Solder Joint Failure Criteria, Jianbiao Pan, Julie Silk

Industrial and Manufacturing Engineering

One of the challenges in an experimental study of solder joint reliability is to determine when cracks occur in a solder joint or when a solder joint fails. Cracks in a real solder joint are difficult to identify using an X-Ray system. Cross-sectioning and scanning electron microscopy (SEM) is a destructive method. A common non-destructive test method is to monitor resistance increase in a solder joint or a daisy-chain. However, no scientific research has been done in establishing the relationship between the crack area of an interconnection and the change in resistance of the interconnection. This paper proposes a method …

Effect Of Gold Content On The Reliability Of Snagcu Solder Joints, Jianbiao Pan, J. Silk, M. Powers, P. Hyland

Industrial and Manufacturing Engineering

Electroplated Ni/Au over Cu is a popular metallization for printed circuit board finish as well as for component leads, especially wire-bondable high-frequency packages, where the gold thickness requirement for wire bonding is high. The general understanding is that less than 3 wt% of Au is acceptable in SnPb solder joints. However, little is known about the effect of Au content on the reliability of SnAgCu solder joints. The purpose of this paper is to determine the acceptable level of Au in SAC305 solder joints. Three different package platforms with different Au thicknesses were assembled on boards with two different Au …

Novel Approaches To The Analysis Of Localised Stress Concentrations In Deformed Elastomers, John Mcnamara

Doctoral

The research described here is concerned with improving finite element analysis (FEA) of rubber components subjected to dynamic loading, particularly in respect of accurate modelling of stress softening using standard software codes and phenomenological material models. The research required the design and implementation of a user subroutine capable of inclusion in standard highly nonlinear codes. Experimental methods were employed to corroborate the FEA simulations and so validate the subroutine. This was also achieved using 3D image correlation photogrammetry (ICP) and other novel experimental procedures. From this experimentation and modelling, the results for different rubber specimens and load cases were presented. …

Bio-Inspired Design Of Bipolar Plate Flow Fields For Polymer Electrolyte Membrane Fuel Cells, Nannan Guo, Ming-Chuan Leu, Maoliang Wu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The flow field of a bipolar plate distributes hydrogen and oxygen for polymer electrolyte membrane (PEM) fuel cells and removes the produced water from the fuel cells. It greatly influences the performance of fuel cells, especially regarding reduction of mass transport loss. Flow fields with good gas distribution and water removal capabilities reduce the mass transport loss, thus allowing higher power density. Inspired by natural structures such as veins in tree leaves and blood vessels in lungs, which efficiently feed nutrition from one central source to large areas and are capable of removing undesirable by-products, a mathematic model has been …

Octree Approach For Simulation Of Additive Manufacturing Toolpath, Ch. Sweta Dhaveji, Todd E. Sparks, Jianzhong Ruan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Machine simulation is an effective way of checking additive manufacturing tool paths for both interferences and errors in part produced. This paper presents an algorithm to visually simulate a multi axis additive manufacturing system as it executes a process plan. Simulation results are intended to be used as a verification step before physically producing the part. Verification is particularly important for large builds of expensive materials. The algorithm uses an octree approach to efficiently model the deposition of part geometry and its changes. This paper discusses development of the simulation algorithm, including both the representation of the additive manufacturing machine …

Effect Of Particle Size, Binder Content And Heat Treatment On Mechanical Properties Of 13-93 Bioactive Glass Scaffolds, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas, Mariano Garcia Velez

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Particle size, binder content and the post-processing schedule are important parameters that affect the microstructure, and, hence, the mechanical properties of parts produced using the indirect selective laser sintering process. 13-93 bioactive glass, with mean particle sizes ranging from 10 μm to 44 μm, is mixed with different amounts of stearic acid binder to fabricate green scaffolds. Through the design of the post-processing schedule, the time required for postprocessing the green scaffolds is reduced from the initial 80 hrs to 12 hrs. The compressive strength varies from 41 MPa for a part with~60% porosity to 157 MPa for a part …

A Strategy For Fabricating Complex Structures Via A Hybrid Manufacturing Process, Tarak A. Amine, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The purpose of this paper is to introduce a strategy for fabricating complex structures via a hybrid manufacturing process. The Laser Aided Manufacturing Process (LAMP) lab at Missouri S&T has developed a hybrid process combining both a direct metal deposition process and a five-axis CNC milling. Accessibility is a difficulty when finish machining internal features. The concept is to pause the deposition process to finish machine an internal feature while it is still visible is one possible solution to this issue. However, this must be done in a manner that will not be spoiled when the deposition process continues. This …

Numerical Simulation Of Ram Extrusion Process For Ceramic Materials, Mingyang Li, Lie Tang, Fei Xue, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The freeze–form extrusion process for aqueous-based ceramic paste is complex due to the non-Newtonian behavior of the paste. In this paper the process is studied numerically using a developed mathematical model. The ceramic paste viscosity is characterized by the Herschel-Bulkley model. The relationship between plunger velocity and extrusion force is computed numerically. The influence of air, which is mixed with the paste during the loading process, is also examined. Due to the compressibility introduced by the trapped air, the plunger force dynamic response is typically dominated by a first order response. It is also shown that the extrusion plunger force …

Process Planning And Control For Functionally Graded Material Fabrication Using Freeze-Form Extrusion Fabrication, Brad Deuser, Lie Tang, Jeff Geldmeier, Robert G. Landers, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using multiple materials in additive manufacturing technologies is critical for building parts with functionally gradient geometries. In order to achieve a desired material gradient, an advanced process planning and control system is required. This paper details the development of a process planning method and control system for functionally graded material fabrication using a triple extruder Freeze-form Extrusion Fabrication (FEF) system including motion code generation, extruder dynamic modeling and control, and composition gradient control. The effect that extruding multiple materials from a single orifice via static mixing has on the time delay of the resulting mixture is taken into account for …

Freeze-Form Extrusion Fabrication Of Composite Structures, Ming-Chuan Leu, Lie Tang, Bradley K. Deuser, Robert G. Landers, Greg Hilmas, Shi C. Zhang, Jeremy Lee Watts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A Freeze-form Extrusion Fabrication (FEF) process capable of making three-dimensional (3D) parts and structures with graded composite materials is presented in this paper. The process development includes the design and manufacture of a gantry machine with a triple-extruder mechanism and the associated electronics hardware and computer software for fabricating functionally graded parts from multiple aqueous pastes. A rheological behavior study with Al₂O₃ paste is performed to identify an efficient binder for transforming the paste into a pseudoplastic with a high yield stress. A green part is first fabricated using the triple-extruder FEF machine in a layer-by-layer manner …

Characterizing And Optimizing The Molten Salt Cleaning, Yangyang Long

Theses and Dissertations - UTB/UTPA

Molten salt cleaning is an important cleaning approach in remanufacturing which can remove a variety of contaminants from metal substrates with high efficiency. Facing the very limited research of this approach in literature, this thesis intends to characterize molten salt cleaning process and optimize its parameters when big parts with complicated shapes are cleaned. Based on the development of molten salt cleaning and studies on contaminations, two experiments are conducted. The first one investigates the influences of the hot salts on three metal substrates and shows the applicable of cleaning carbon steel and grey iron parts with molten salt. The …

Automating The Fret Slotting Process Using A Plc Controlled 1.5 Axis Mill, James Stratton

Purdue Polytechnic Masters Theses

Stratton, James A. M.S., Purdue University, August 2011. Automating the Fret Slotting Process Using a PLC Controlled 1.5 Axis CNC Mill. Major Professor: Richard Mark French.

Can automation assist small job shops and hobbyists in the production of stringed instruments? This research set out to answer the question using a quantitative approach to determine if an economical CNC machine could be produced in such a fashion as to seamlessly join the workshop as an affordable, yet precise instrument to aid in the production of stringed instruments. The key was to incorporate common industrial automation equipment into the operation of the …

Energy And Exergy Efficient Grate Clinker Cooling System., Muhammad Irfan Shahinuddin

Student Works (2010-2019)

The cement production ranks among the most energy intensive industrial processes, for which energy expenditure alone typically accounts for 30-40% of the production cost. It also contributes towards atmospheric pollution via the emission of major air pollutants such as nitrogen oxides, carbon monoxide and particulate matter, and greenhouse gas carbon dioxide. The goal of this study is to improve the efficiencies of a grate clinker cooling system through the optimization of its operational parameters, which consequently reduces the cost of thermal energy and the emissions of air pollutants and greenhouse gas. The study uses two approaches, i.e. the conventional energy …

The Transfer Of Laser-Machined Micro-Structured Patterns From Silicon To Polymethyl Methacrylate, Warren E. Withrow

Mechanical & Aerospace Engineering Theses & Dissertations

This research project's purpose was transferring a micro-scaled pattern from a silicon wafer to a polymethyl methacrylate (PMMA), or acrylic, substrate through light absorption generated heat. The secondary objective was to determine if the pattern on the silicon wafer could then be transferred to silica (i.e. a microscope glass slide) through light absorption generated heat. Once this pattern-transfer technique is developed for the micro scale, it could be instituted on the nano scale. The experiment was designed to find an alternate method to that currently being used to mass-produce compact discs (CDs). The most popular method employs a stamping process …

The Inside-Out Classroom: A Win-Win Strategy For Teaching With Technology, Daniel J. Waldorf, Lizabeth Schlemer

Industrial and Manufacturing Engineering

As costs of higher education soar and many universities face uncertain funding models, institutional pressures have increased to improve instructor efficiency. At the same time, U.S. industry leaders and leading educators have called for improvements in engineering education based on more interactive, hands-on student learning experiences. Although many efforts have been made to take advantage of technology to either improve student learning or to maintain student learning while increasing instructor efficiency, few approaches have been shown to improve both learning and efficiency. A teaching method is proposed to improve student learning and increase student satisfaction while also addressing the instructors’ …