Manufacturing Commons^™

Machine Learning In Manufacturing: Review, Synthesis, And Theoretical Framework, Ajit Sharma, Zhibo Zhang, Rahul Rai

Business Administration Faculty Research Publications

There has been a paradigmatic shift in manufacturing as computing has transitioned from the programmable to the cognitive computing era. In this paper we present a theoretical framework for understanding this paradigmatic shift in manufacturing and the fast evolving role of artificial intelligence. Policy, Strategic and Operational implications are discussed. Implications for the future of strategy and operations in manufacturing are also discussed. Future research directions are presented.

Composite Guitar, Ryn Rollins

All Undergraduate Projects

Traditional wood-bodied products such as boats, hockey sticks, and guitars can be easily chipped or cracked if not properly taken care of. The wood can absorb moisture and deteriorate over time. If that wood is replaced with composite materials, those products can become stronger, more lightweight, and resistant to temperature and corrosion. Two of the most popular composite materials are carbon fiber and fiberglass. Because these composite materials have such a high strength, the core of a guitar body can also be replaced with a lighter material such as Styrofoam which makes for a lighter and more durable guitar. The …

Rc Mini Baja Car - Suspension And Chassis, Collin Mckenzie

All Undergraduate Projects

Two students have developed a unique design of the RC Baja Car to optimize functionality and performance. A Baja car is a remote controlled 1/10 scale car that is used for recreation or competition, usually meant for competing in the ASME Baja car competition versus various schools. The competition focuses on the best time achieved in different courses that utilize speed, turns, and jumps. The objective for the project was to create a unique suspension from previous individual’s projects by creating a four-link suspension in which allows more travel in the suspension of the car and maintains functionality with the …

Next Generation Longboard Trucks Ng-Trucks, Zach J. Ducatt

All Undergraduate Projects

A device is needed that will provide longboard riders with a truck that is specifically designed for the sharp turns and high speeds they experience throughout their ride. This longboard truck must have a design that is engineered for these purposes and avoids the standard pin and bushing design that is commonly copied from the closely related skateboard truck. This standardized design is outdated, and more importantly, was made to adhere to the skateboard style of riding, consisting primarily of performing tricks with less turning. The longboard truck provides a secure connection point upon the two wheels and the board …

Forge Burner, Caleb Desjardins

All Undergraduate Projects

Can small scale blacksmithing operations achieve a level of efficiency in their forge comparable to that of a large scale industry? The causes for the lack of efficiency needed to be pinpointed, and then the geometry of the existing design for the burner could be changed to fix the underlying issues, while still maintaining functionality. The problems with the previous design is the geometry of the intake giving an unknown air/fuel ratio, and the attachment of to the forge allowing the intake air to be contaminated by exhaust gasses. A burner needed to be designed that would solve these problems …

R/C Mini Baja Car: Drive Train And Steering, Carlton R. Mcdonald

All Undergraduate Projects

The purpose of the Baja R/C Car is to compete in the ASME eFX competition in a series of events to prove the functionality of the vehicle. This series of events includes the Slalom, Drag, and Baja race, The Slalom is a test in the steering capability of the vehicle, the Drag is a test in the acceleration of the vehicle in a straight line, and the Baja puts all factors together in a race to test every component of the vehicle. This project is about building an R/C car that not only functions, but also has maximum performance capabilities …

Ev Clutch System, Jacob Yordy

All Undergraduate Projects

This project’s goal was to add a clutch system to an electrical vehicle at Central Washington University. The project’s second goal was to have the clutch system improve the electrical vehicle’s fuel economy for Electrathon events. Electrathon uses an equivalent mpg formula to determine an electrical vehicle’s “fuel economy.” Based on the amount of energy in kilo-Watt hours in a gallon of gas, Electrathon assumes each car uses 0.026 gallons of “gas” in the hour long race and the mpg value given to an electrical vehicle is based on the distance the vehicle travels in the race. Analyzes and problem …

Mechanical Footstep Power Generator, Mohammed Saleh Aljohani, Faisal Alonazi

All Undergraduate Projects

Mechanical Footstep Power generator

By Author: Mohammed Aljohani

Abstract

Modern technology is focusing on newer and better sources of energy. Among the important areas are power generation methods since electricity has become part of our lives. Various researchers have conducted surveys to find out the feasibility of converting renewable kinetic energy into electricity. Some of the works done in the past emphasized the selection of suitable materials and power generation systems designs that appear complicated and expensive. To ensure there is cost efficiency and energy efficiency better power generation systems need to be embraced.

The footstep power generator is a …

Design Of Banner Tow Mechanism For Bush Plane, Kyle Ciarrone, Ivan Martin, Rishabh Gadi, Tyler Brandt

Williams Honors College, Honors Research Projects

The 2019-2020 AIAA DBF objective was to design, build, and test a banner-towing bush plane that carries wooden passengers and luggage. Senior members on the team undertook the creation of the banner tow mechanism subsystem as their senior design project on behalf of the design team due to the challenge of its mechanical design and the aerodynamic considerations regarding its placement and enclosure aboard the aircraft. The competition as well as access to campus resources were canceled due to COVID-19, so full testing and integration of the mechanism was not achieved. However, the engineering design process was experienced from the …

Influence Of Droplet Velocity, Spacing, And Inter-Arrival Time On Line Formation And Saturation In Binder Jet Additive Manufacturing, Trenton Colton, Nathan B. Crane

Faculty Publications

Binder Jetting (BJ) is a low-cost Additive Manufacturing (AM) process that uses inkjet technology to selectively bind particles in a powder bed. BJ relies on the ability to control, not only the placement of binder on the surface but also its imbibition into the powder bed. This is a complex process in which picoliter-sized droplets impact powder beds at velocities of 1-10 m/s. However, the effects of printing parameters such as droplet velocity, size, spacing, and inter-arrival time on saturation level (fraction of pore space filled with binder) and line formation (merging of droplets to form a line) are unknown. …

Numerical Analyses And Integration Of Split Lot Sizing Using Lean Benchmark Model For Small Lot Manufacturing In High Mix Low Volume Production, Omkar Bhosale

Theses and Dissertations--Manufacturing Systems Engineering

As the global demand for automobiles has increased rapidly over the last fifty years, customers have become more particular about the characteristics of the autos they want. This change in demand, in part has pushed manufacturing to become more flexible and created a demand for alternative, more efficient processes like the High Mix Low Volume (HMLV) production of vehicles. During HMLV, manufacturers create production lot sizes and schedule to synchronize the production processes to meet customer demand on time. The demand for the automobile parts may not be uniform or parts may not be consumed by the customer immediately, Due …

Development Of An Anatomically And Electrically Conductive Brain Phantom For Transcranial Magnetic Stimulation, Hamzah A. Magsood

Theses and Dissertations

Transcranial Magnetic Stimulation (TMS) is a non-invasive technique for diagnostics, prognostic, and treatments of various neurological diseases. However, the lack of anatomically realistic brain phantoms has made the experimental verification of stimulation strength in the form of induced electric fields/voltages in the brain tissues an impediment to developing new TMS coils, stimulators, and treatment protocols. There are significant technological, safety, and ethical limitations to test the potential TMS treatment procedures or develop enhancements and refine them on humans or animals. This work aims to bridge the gap by introducing and developing an innovative manufacturing and fabrications process to produce a …

Development Of A Single Use Device Intended To Wash Blood Clot Debris From A Stent Retriever In The Operating Room, Shane Diller

Theses and Dissertations

Ischemic stroke is a life-threatening condition that requires immediate surgical intervention to remove the blood clot that is lodged in the blood vessels of the brain. Mechanical thrombectomy, performed by an endovascular surgeon, involves inserting a stent retriever, which deploys distally and attempts to capture the clot when dragged backwards. A complication prevalent in 50% - 67% of cases is that the blood clot is only partially removed and clings to the mesh framework of the stent. The operating surgeon must either clean the debris from the stent retriever, to be reinserted or throw the stent retriever away and open …

Investigation Of Vapor Deposited Conduction Seed Layer For Electrodeposition On Polymers, Olivia Bray

UNF Graduate Theses and Dissertations

The use of three-dimensional printing (3d printing) technologies are becoming increasingly popular in today’s society due to the time and cost advantages associated with these processes. In industries with a high demand for customizable and one-of-a-kind parts at a low volume, these additive manufacturing processes offer a promising solution. Surgical devices are a great example of this demand. Despite the advantages offered by 3d printing, the mechanical integrity of these 3d printed parts are often not comparable to the solid metal parts that have historically been used. In an effort to create a superior part and reach operational requirements, reinforcement …

Molten Aluminum Capillary Hole-Filling, Cheng-Nien Yu

Theses and Dissertations--Mechanical and Aerospace Engineering

The presence of micrometeoroids and space debris in open space raises the question of a mitigation of the damage caused by a possible impact on the man-made structures such as space shuttles, satellites, and the International Space Station. A method achieving metallic sealed hole would be of an interest for development. This dissertation studies a surface tension driven capillary filling/sealing phenomenon in a controlled atmosphere brazing process of aluminum. The filled vs. non-filled results are predictable using minimization of energy, which shows that the outcomes depend heavily on prescribed configurations of the hole. Equilibrium models show excellent agreement with experimental …

Stress Generation In Ni50.3Ti29.7Hf20 Shape Memory Alloys, Utsav Shah

Theses and Dissertations--Mechanical and Aerospace Engineering

Shape memory alloys such as NiTiHf and NiTi have the ability to generate large recovery stresses when they are constrained after pre-straining and then heated above their Austenite Finish Temperature (A_f). In this work Ni_49.9Ti_50.1 (at.%), the most well-known SMA with impressive shape memory properties but limited temperature range and Ni_50.3Ti_29.7Hf₂₀, a promising high temperature shape memory alloy, were characterized to reveal their stress generation capabilities. The effects of pre-straining on stress generation were investigated via martensite reorientation method of NiTi and NiTiHf alloys by loading the samples till …

The Influence Of Cryogenic Machining On Surface Integrity And Functional Performance Of Titanium Alloys For Biomedical And Aerospace Applications, Ying Sun

Theses and Dissertations--Mechanical and Aerospace Engineering

The excellent properties of titanium alloys such as high strength, as well as good corrosion and fatigue resistance are desirable for the biomedical and aerospace industry. However, the same properties that make titanium alloys desirable in high-performance applications also make these space-age materials “difficult-to-machine” materials, as the titanium alloys exhibit high cutting temperatures because of their high strength and low thermal conductivity.

Cryogenic machining is a severe plastic deformation (SPD) processes which uses liquid nitrogen as the coolant to take away the heat generated during machining in a relatively short time. Cryogenic machining can significantly reduce the cutting temperatures at …

Influence Of Size Effects On Surface Generation During Finish Machining And Surface Integrity In Ti-6al-4v, Ian S. Brown

Theses and Dissertations--Mechanical and Aerospace Engineering

Finish machining is an essential manufacturing process that is used to enhance the mechanical characteristics of critical components. The deformation that occurs at the tool and workpiece interface in finish machining significantly affects a host of component properties, commonly referred to as “surface integrity” properties. Surface roughness is a machining deformation-affected characteristic that is of high relevance in contemporary manufacturing. However, over recent decades it has been made clear that the material properties of the deformed surface layers are relevant to component performance as well. Predicting the overall surface quality of a machined component is of great relevance to the …

A Review Of Problem Structuring Methods For Consideration In Prognostics And Smart Manufacturing, Patrick T. Hester, Andrew J. Collins, Barry Ezell, John Horst

Engineering Management & Systems Engineering Faculty Publications

Successful use of prognostics involves the prediction of future system behaviors in an effort to maintain system availability and reduce the cost of maintenance and repairs. Recent work by the National Institute of Standards and Technology indicates that the field of prognostics and health management is vital for remaining competitive in today’s manufacturing environment. While prognostics-based maintenance involves many traditional operations research-centric challenges for successful deployment such as limited availability of information and concerns regarding computational efficiency, the authors argue in this paper that the field of prognostics and health management, still in its embryonic development stage, could benefit greatly …

Heterogeneous Uncertainty Quantification For Reliability-Based Design Optimization, Mingyang Li

Dissertations, Master's Theses and Master's Reports

Uncertainty is inherent to real-world engineering systems, and reliability analysis aims at quantitatively measuring the probability that engineering systems successfully perform the intended functionalities under various sources of uncertainties. In this dissertation, heterogeneous uncertainties including input variation, data uncertainty, simulation model uncertainty, and time-dependent uncertainty have been taken into account in reliability analysis and reliability-based design optimization (RBDO). The input variation inherently exists in practical engineering system and can be characterized by statistical modeling methods. Data uncertainty occurs when surrogate models are constructed to replace the simulations or experiments based on a set of training data, while simulation model uncertainty …