Manufacturing Commons^™

Ultrafast Laser Ablation Of Inconel 718 For Surface Improvement, Sampson Canacoo, Enrique Contreras Lopez, Oscar Coronel, Farid Ahmed, Jianzhi Li, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Inconel 718 is considered difficult to machine because of its ability to maintain its properties at high temperatures. The low thermal conductivity of the alloy causes accelerated tool deterioration when machining. Selective laser melting (SLM) additive manufacturing introduces a possibility of eliminating these difficulties, and producing complex shapes with this difficult-to-machine material. However, high surface roughness and porosity usually occur at the surface of components produced through additive manufacturing. In this study, the surfaces of Inconel 718 samples produced through selective laser melting were treated using laser ablation. The process parameters for the laser ablation process were analyzed in …

Additive Manufacturing Of Molybdenum For High Temperature Structural Applications, Megan L. Bustin

Theses and Dissertations

This research considered additive manufactured (AM) molybdenum (Mo) and the effect of three variables on microstructure, mechanical properties, and the relationship between the two. Test temperature, laser speed, and shield gas or build atmosphere were varied, and samples tested and analyzed using a three-point bending test, chemical composition, and optical and scanning electron microscopy. The relationship among variables and results using a Design of Experiments was limited compared to the inclusion of every tested sample. Most effects were expected: samples tested at room temperature were brittle without statistical significance; increasing laser speed resulted in decreased ductility and strain, smaller grain …

A Comparison Of Layer Deposition And Open Molding Of Petg By Fused Pellet Fabrication In An Additive Manufacturing System, Alex Gibson, Jason Weaver

Faculty Publications

Additive manufacturing continues to offer new possibilities in both production and economics. The industry has quickly adopted it to rapidly produce parts that would be difficult or cost preventative otherwise. Recent innovation has expanded its capabilities, however there are still significant limitations. Most AM processes are restricted by materials available, in producing large parts, or by not achieving material deposition speeds to make certain products feasible. In addition, tight tolerances for features and surfaces cannot be produced without substantial post processing. High-speed Fused Pellet Fabrication (FPF) in combination with Hybrid Manufacturing (HM) offers expanded capabilities as additive and subtractive process …

Optimizing Build Plate Adhesion Of Polymers In Fused Granule Fabrication Processes, Alex Schroeder, Jason Weaver

Faculty Publications

Perhaps the most crucial element of fused granule fabrication (FGF) is material adhesion; in order to achieve a successful product, the material being printed must adhere to the build plate. For optimal products, the material should only adhere to the build plate until the print is complete, then be easily removable. This paper examines the effects of different build plates, environments, and bonding agents on material adhesion during the FGF process in a CNC mill machine. The force to remove polycarbonate (PC) and polypropylene (PP) from build plates was tested with various bonding agents. Except in one case, the adhesive …

Trade-Off Characterization Between Social And Environmental Impacts Using Agent-Based Models And Life-Cycle Assessment, Joseph C. Leichty, Christopher S. Mabey, Christopher A. Mattson, John L. Salmon, Jason Weaver

Faculty Publications

Meeting the UN’s sustainable development goals requires designers and engineers to solve multi-objective optimization problems involving trade-offs between social, environmental, and economic impacts. This paper presents an approach for designers and engineers to quantify the social and environmental impacts of a product at a population-level and then perform a trade-off analysis between those impacts. In the approach, designers and engineers define the attributes of the product as well as the materials and processes used in the product’s life cycle. Agent-Based Modeling (ABM) tools that have been developed to model the social impacts of products are combined with Life- Cycle Assessment …

The Temperature Dependent Mechanical Response Of M250 Maraging Steel And Its Implications On Wire Arc Additive Manufacturing, Frank M. Brinkley Iii

Theses and Dissertations

Wire-arc additive manufacturing (WAAM) is becoming increasingly common for large scale additive manufacturing (AM) applications because of its high deposition rate (2-3 kg/hr.). The rapid temperature changes and subsequent evolution of mechanical properties during AM can lead to large distortion and residual stresses. Finite element modeling of the AM process shows promise to minimize part distortion and residual stresses through improved path planning and process parameter optimization. However, accurate material properties of M250 before and after heat treatment are needed to properly characterize the property evolution from annealed to AM, to aged. Due to limited data on annealed M250, this …

Additive Manufacturing Of Aluminum Alloy By Metal Fused Filament Fabrication (Mf3)., Luke J. Malone

Electronic Theses and Dissertations

This research studies metal-fused filament fabrication (MF3) for manufacturing aluminum alloy parts. An aluminum alloy powder-based feedstock with a polymer-binder system was extruded via capillary rheometry to form a filament. The filament was used to print green parts that were involved in a two-step debinding process combining solvent and thermal extraction of the polymer binder, then sintered in a partial vacuum. Resulting grain structure, sintered density, and mechanical properties will be characterized and compared to metal injection molded (MIM) specimens. The main objective is to gain an understanding of the MF3 process characteristics and the ensuing material properties and microstructure …

Smart Manufacturing—Theories, Methods, And Applications, Zhuming Bi, Lida Xu, Puren Ouyang

Information Technology & Decision Sciences Faculty Publications

(First paragraph) Smart manufacturing (SM) distinguishes itself from other system paradigms by introducing ‘smartness’ as a measure to a manufacturing system; however, researchers in different domains have different expectations of system smartness from their own perspectives. In this Special Issue (SI), SM refers to a system paradigm where digital technologies are deployed to enhance system smartness by (1) empowering physical resources in production, (2) utilizing virtual and dynamic assets over the internet to expand system capabilities, (3) supporting data-driven decision making at all domains and levels of businesses, or (4) reconfiguring systems to adapt changes and uncertainties in dynamic environments. …

Disruptions In International Trade: A Perspective On Ports Of Entry And Supply Chain Resilience, Jose A. Jara Jr. Guerrero

Theses and Dissertations

United States (U.S.) ports of entry (POEs) and supply chains (SCs) have a prominent trade relationship with a growing desire to improve their operational capabilities. Though trade deals like the U.S.-Mexico-Canada (USMCA) agreement have facilitated trade between these countries, U.S. Customs and Border Protection (CBP) at POEs have also increased security inspections, following the September 11th incident, which have impacted international and global SCs. More recently, the COVID-19 pandemic has caused labor shortages at both sea and land POEs, increasing vessel and commercial vehicle congestion. These POE disruptions have also propagated into the third-party logistics (3PL) of SC networks, which …

Additive Metal Deposition Feedback Optimization For The 3d Hybrid Metal Printer, Andrew James Wyman

Dissertations

In the additive manufacturing realm, explicitly the direct energy deposition method, there continues to be numerous advancements along with advantages to control print quality of the component and the ability to apply the successful repetition of metallic layers consecutively. Metal additive printed components have the capacity to directly use the component for the desired application or intended purpose from which the three-dimensional model was created. In contrast, plastic printers that produce components that would not hold to the physical conditions required such as a metallic component could withstand.

Research exertions were focused on improving the present Western Michigan University patented …

A Modification To The Skiving Process For The Manufacture Of Offset Geometry Strip-Fin Heat Sinks, Daniel Luberda

McKelvey School of Engineering Graduate Student Theses & Dissertations

High-powered electronics are extremely prevalent, and a vast majority of these devices use some form of heat sinks as either an active or passive cooling device. Although two-phase cooling technology has rapidly advanced to accommodate increasing heat loads on modern electronics, the added costs and complication inherent in two-phase cooling solutions makes effective air-cooled heat sinks potentially valuable.

A more effective heat sink can occupy a smaller footprint to dissipate the same heat flux, meaning material and packaging costs can be reduced. Aluminum heat sinks are produced through a variety of manufacturing processes, including machining, bonding, extrusion, casting, forging, 3D …

Bbt Acoustic Alternative Top Bracing Cadd Data Set-Norev-2022jun28, Bill Hemphill

STEM Guitar Project’s BBT Acoustic Kit

This electronic document file set consists of an overview presentation (PDF-formatted) file and companion video (MP4) and CADD files (DWG & DXF) for laser cutting the ETSU-developed alternate top bracing designs and marking templates for the STEM Guitar Project’s BBT (OM-sized) standard acoustic guitar kit. The three (3) alternative BBT top bracing designs in this release are
(a) a one-piece base for the standard kit's (Martin-style) bracing,
(b) 277 Ladder-style bracing, and
(c) an X-braced fan-style bracing similar to traditional European or so-called 'classical' acoustic guitars.

The CADD data set for each of the three (3) top bracing designs includes …

Open Innovation Trends, Issues And Policy Suggestions In Manufacturing Industry, Rongping Mu, Jingjing Guo, Jin Kang, Shuang Ma, Kangwei Chi

Bulletin of Chinese Academy of Sciences (Chinese Version)

At present, the new technology revolution and industrial transformation are accelerately reshaping the international industrial division of labor. It is urgent to adhere to the basic principles of "open cooperation, green and low carbon, value co-creation, and codevelopment", promote open innovation and cooperation in key areas of the manufacturing industry, and improve the open innovation and development capability in the manufacturing industry. This study first summarizes the open innovation trends of global manufacturing industries. Second, it analyzes major countries' policies in promoting open innovation in the manufacturing industry. Third, the current situation and problems of China's manufacturing open innovation is …

Dice Testing With The Running Chi-Square Distribution, Warren Campbell, Hunter Wimsatt

SEAS Faculty Publications

Dice are not fair. Producing a geometrically precise, uniform die is not possible. Casino dice come as close as possible to perfectly random dice because they are machined to an accuracy of a few ten-thousandths of an inch and the putty used for the pips (dots) is the same density as the plastic die body. Polyhedral dice used in games like Dungeons and Dragons are far more difficult to manufacture to high tolerances. Some dice are fairer than others. Since 20-sided dice (D20s) are very difficult to manufacture precisely, they were the focus of this study. The running chi-square distribution …

Integration Of Solar + Storage Installation Upstream In Modular Construction, Ondrej Labik

LSU Master's Theses

High initial costs, mainly due to inefficient construction processes, remains the greatest barrier for residential adoption of solar+storage (SPS) system. Modular construction, having a factory-controlled environment and control over the home design, is well suited to address these issues (e.g., efficiencies, waste, inventory control, quality). Furthermore, these areas have great potential in modular construction to address the high initial cost issue. This study focuses on the integration of SPS installation upstream in modular housing. Although moving the SPS installation process into the factory has many barriers (e.g., including change of scope of work at some workstations without affecting the whole …

Bbt Side Mold Assy, Bill Hemphill

STEM Guitar Project’s BBT Acoustic Kit

This electronic document file set covers the design and fabrication information of the ETSU Guitar Building Project’s BBT (OM-sized) Side Mold Assy for use with the STEM Guitar Project’s standard acoustic guitar kit. The extended 'as built' data set contains an overview file and companion video, the 'parent' CADD drawing, CADD data for laser etching and cutting a drill &/or layout template, CADD drawings in AutoCAD .DWG and .DXF R12 formats of the centerline tool paths for creating the mold assembly pieces on an AXYZ CNC router, and support documentation for CAM applications including router bit specifications, feeds, speed, multi-pass …

8 Dof Quadrupedal Hopping Robot, Clayton T. Elwell, John Bennett, Tyler Mccue, Daniel Munic

Mechanical Engineering

The goal of our senior project was to fabricate an eight degree of freedom (DOF) prototypical quadrupedal robot, develop a controller than commands the quadruped to repeatedly jump 10 cm in the air, and fabricate a modular test stand to safely deploy our controller on the quadruped. The creation of a functional quadruped will bring attention to Dr. Siyuan Xing and Charlie Refvem’s research group, Cal Poly Legged Robots, and will give future Cal Poly undergraduate and graduate students a learning tool to explore dynamic control of biomimetic robotic systems.

Over the course of our senior project, we successfully manufactured …

Coil Quick (Rv Sewer Hose Compressor) Device, Arturo Guijosa-Ruiz, David M. Bourgoin

Mechanical Engineering

The purpose of this design project is to design, build, and test an RV sewer hose compactor device that can be used by the project sponsor and marketed to other RV owners. The goal of the RV sewer hose compactor device is to mechanically compress an RV sewer hose from its fully extended length to its fully compressed and storable state. Since a prototype device has already been developed, this project will aim to improve the prototype design to make it smaller, quicker, quieter, and more durable. Additionally, we improved the device to make it more user friendly and have …

Design Of A Proprioceptive Actuator Utilizing A Cycloidal Gearbox, Craig John Kimball

Master's Theses

Legged robotics creates the demand for high torque compact actuators able to develop high instantaneous torque. Proprioceptive actuator design theory is a design theory that removes the need for a torque feedback device and relies on the stiffness in the leg for absorbing the high Ground Impact Forces created by walking locomotion. It utilizes a high torque density motor paired with a gearbox with a high gear ratio for torque multiplication. Previously work has been done to design a proprioceptive actuator design that utilizes a planetary gearbox to create a modular low-cost actuator for legged robotics. The purpose of this …

Interactive Lego Girl Scout Arm, Chris Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …