Electro-Mechanical Systems Commons^™

Design, Modeling And Control Of A Two-Wheel Balancing Robot Driven By Bldc Motors, Charles T. Refvem

Master's Theses

The focus of this document is on the design, modeling, and control of a self-balancing two wheel robot, hereafter referred to as the balance bot, driven by independent brushless DC (BLDC) motors. The balance bot frame is composed of stacked layers allowing a lightweight, modular, and rigid mechanical design. The robot is actuated by a pair of brushless DC motors equipped with Hall effect sensors and encoders allowing determination of the angle and angular velocity of each wheel. Absolute orientation measurement is accomplished using a full 9-axis IMU consisting of a 3-axis gyroscope, a 3-axis accelerometer, and a 3-axis magnetometer. …

Mechanized Advent Calendar, Oma Skyrus, Sigrid Derickson, Tyler Koski, Daniel Clifton

Mechanical Engineering

Within this document, the “Naughty and Nice” team will describe the details associated with the completion of this project, which involves creating an animated advent calendar for the Cambria Christmas Market. The problem, the customers and stakeholders, and the general goals of the project are introduced. The team conducted background research; how this research helps in finding a solution or supporting the needs of the sponsor is illustrated. Initial research includes interviews with the sponsor and potential users, patent and existing product searches, and some technical research pertaining to the subject. The team found that there are not many existing …

Bicycle Drivetrain Power Measurement Study, Luke Costello, Nick Musolino, Ryan Miller, Jose Aguirre

Mechanical Engineering

The overarching goal of this project was to experimentally compare the bottom-bracket (BB) powermeter developed by Level Engineering, Inc., against off-the-shelf powermeters and a dynamometer. To do this, a significant amount of testing was performed. Level Engineering facilitated this testing by providing the project team with three testing apparatus – an In-Situ tester, a Stationary Tester, and a fatigue tester. The In-Situ tester was a bicycle outfitted with the BB prototype and a PowerTap powermeter. The Stationary Tester was a bicycle with a BB prototype, and the rear wheel replaced with a dynamometer. Finally, the fatigue tester made to apply …

Fiberglass Mat-Roll Carryover, Bryce Youngson, Aaliyah Ramos, Johann Cayaban, Tony Ledesma

Mechanical Engineering

The asphalt shingle is a type of roof shingle that uses asphalt for waterproofing. Its low cost and easy installation make it one of the most common roof covers in North America. General Aniline and Film (GAF) is one of the nation’s largest manufacturers of roofing materials and produces asphalt shingles at their Shafter, California manufacturing facility. To manufacture asphalt shingles, a base material of fiberglass passes through a series of processes that sequentially add asphalt, ceramic-coated mineral granules, and thermoplastic adhesive. The fiberglass base-material arrives at the manufacturing facility in large rolls that workers must periodically splice together in …

Dynamic Pressure Sensing For The Flight Test Data System, Marc Y. Goupil

Master's Theses

This thesis describes the design, assembly, and test of the FTDS-K, a new device in the Boundary Layer Data System (BLDS) family of flight data acquisition systems. The FTDS-K provides high-frequency, high-gain data acquisition capability for up to two pressure sensors and an additional three low-frequency pressure sensors. Development of the FTDS-K was separated into a core module, specialized analog subsystem, and practical testing of the FTDS-K in a flow measurement mission. The core module combines an nRF52840-based microcontroller module, switching regulator, microSD card, real-time clock, temperature sensor, and trio of pressure sensors to provide the same capabilities as previous-generation …

Exploring Convergence Of Snake Skin-Inspired Texture Designs And Additive Manufacturing For Mechanical Traction, Catherine Sue Tiner

Graduate Theses and Dissertations

This research focuses on the understanding, development, and additive manufacture of a 3D printed snake skin-inspired texture pattern. The design functionalities of snake skin were determined through the study of the snake species Python Regius otherwise known as the ball python. Each scale of a snake has hierarchical texture with hexagonal macro-patterns aligned on the ventral surface of the skin with overriding anisotropic micro textured patterns such as denticulations and fibrils. Using a laser-powder bed fusion (L-PBF) process, 420 stainless steel samples were 3D printed which closely resemble the above described directional texture of natural snake skin. This printed surface …

E.M.B.E.R. Home Protection, Kylie Fernandez, Daniel Santoro, Ryan Kissinger, Christopher Slezak

Mechanical Engineering

Despite the increased danger of wildfires in states such as California and Colorado, there is yet to exist a product that can autonomously extinguish the spot fires that ignite from windblown embers. This device could reduce countless civilian casualties and prevent millions of dollars in property damage. This is not to mention allowing homeowners to evacuate with a greater peace of mind. Mass ownership of this product would be analogous to the “herd immunity” of vaccines, where neighbors ultimately protect each other and save money through self-insurance.

There are products on the market, generally in the commercial domain, that can …

A Rotating Aperture Mask For Small Telescopes, Edward L. Foley

Master's Theses

Observing the dynamic interaction between stars and their close stellar neighbors is key to establishing the stars’ orbits, masses, and other properties. Our ability to visually discriminate nearby stars is limited by the power of our telescopes, posing a challenge to astronomers at small observatories that contribute to binary star surveys. Masks placed at the telescope aperture promise to augment the resolving power of telescopes of all sizes, but many of these masks must be manually and repetitively reoriented about the optical axis to achieve their full benefits. This paper introduces a design concept for a mask rotation mechanism that …

Thermal Management Using Microelectromechanical Systems Bimorph Cantilever Beams, Ronald A. Coutu Jr., Robert S. Lafleur, John P. K. Walton, Laverne A. Starman

AFIT Patents

A cooling structure for a heat source, where the cooling structure includes a beam having a first end and a second end and a length disposed therebetween. The beam is formed at least in part of a first material having a first thermal coefficient of expansion and a second material having a second thermal coefficient of expansion, where the first thermal coefficient of expansion is different from the second thermal coefficient of expansion. The first end of the beam is thermally connected to the heat source, such that heat generated by the heat source is conducted along the length of …

Generic Project Plan For A Mobile Robotics System, Jay Anilkumar Joshi

Masters Theses & Specialist Projects

This thesis discussed the mobile land robots for the robotic competitions. The topics discussed in this thesis are robotic systems, mobile land robots, robot competitions, and example of robot designs. Question-answer sections are added to help understand the requirements to build the robot. Examples include three different teams who participated in different robotic competitions to provide a context for robotic competitions. The thesis was divided into the five chapters. The first and second chapters explained the different kind of robotics systems, and opportunities. The focus of the information was the mobile land robots, which was explained under the third chapter, …

Investigation Of The Electrode Polarization Effect For Biosensor Applications, Anil Koklu

Mechanical Engineering Research Theses and Dissertations

My research focuses on electrokinetic transport. Particularly, in this dissertation, we focus on fabrication and testing of micro electrodes with nanostructured surfaces to minimize the electrode polarization (EP) effects for biosensor applications. In the first study, electrochemical deposition of gold nanoparticles on to planar gold electrodes was used to generate rough surfaces. Dendritic nanostructures that reduced EP up to two orders of magnitude was obtained by optimizing the deposition conditions. These structures also enhanced dielectrophoresis (DEP) response of our bio-chips, making them usable in physiological buffers. In further studies we discovered a universal scaling of EP in the frequency domain, …

Microextrusion 3d Printing Of Optical Waveguides And Microheaters, Edidiong Nseowo Udofia

Graduate Theses and Dissertations

The drive for smaller and more compact devices presents several challenges in materials and fabrication strategies. Although photolithography is a well-developed method for creating microdevices, the disparate requirements in fabrication strategies, material choices, equipment and process complexities have limited its applications. Microextrusion printing (μEP) provides a promising alternative for microfabrication. Compared to the traditional techniques, the attractions lie in the wide range of printable material choice, greater design freedom, fewer processing steps, lower cost for customized production, and the plurality of compatible substrates. However, while extrusion-based 3D printing processes have been successfully applied at the macroscale, this seeming simplicity belies …

System Integration Of C-Arm Robotic Prototype Using Motion Capture Guidance For Accurate Repositioning, Alireza Yazdanshenas

Mechanical Engineering Theses

One of the important surgical tools in spinal surgery is the C-Arm X-ray System. The C-Arm is a large “C” shaped and manually maneuvered arm that provides surgeons and X-ray technicians the ability to take quick quality X-rays during surgery. Because of its five degrees of freedom, the C-Arm can be manually maneuvered around the patient to provide many angles and perspectives, ensuring surgical success.

This system works fine for most surgical procedures but falls short when the C-Arm must be moved out of the way for complicated surgical procedures.

The aim of this thesis is to develop an accurate …

Nonlinear Direct Torque Control Of Interior Permanent Magnet Synchronous Motor Drive, Jackson Justo

Tanzania Journal of Engineering and Technology (TJET)

This paper presents a nonlinear direct torque control (NDTC) strategy of interior permanent magnet synchronous motors (IPMSMs) for electric vehicle (EV) propulsion. The proposed NDTC scheme applies a nonlinear model of IPMSM to dynamically determine the optimal switching states that optimize the EV drivers’ decision to reduce the workload. Moreover, the proposed NDTC method has a simple control structure and can explicitly handle system constraints and nonlinearities. The performance evaluation is conducted via a prototype IPMSM test-bed with a TMS320F28335 DSP. Comparative experimental results provide the evidence of improvements of the proposed NDTC strategy over the conventional DTC strategy by …

A Low-Cost Experimental Testbed For Multi-Agent System Coordination Control, Victor Fernandez-Kim

LSU Master's Theses

A multi-agent system can be defined as a coordinated network of mobile, physical agents that execute complex tasks beyond their individual capabilities. Observations of biological multi-agent systems in nature reveal that these ``super-organisms” accomplish large scale tasks by leveraging the inherent advantages of a coordinated group. With this in mind, such systems have the potential to positively impact a wide variety of engineering applications (e.g. surveillance, self-driving cars, and mobile sensor networks). The current state of research in the area of multi-agent systems is quickly evolving from the theoretical development of coordination control algorithms and their computer simulations to experimental …

Heat: Hydraulic And Electric Animation Team, Tyler J. Couvrette, Michael J. Cain, Sara T. Novell, Dexter K. Yanagisawa

Mechanical Engineering

Each New Years’ Day, the Cal Poly Rose Float presents a flower-covered float to the world at the Tournament of Roses parade. This floral display, paired with moving mechanical animations, shows off Cal Poly to the world. This project strove to keep Cal Poly on the cutting edge of technology both in parade floats, and in engineering, by creating a completely electric-powered animation system.

To accomplish this, a group of students set out to make the fully electric animation system that can power both the hydraulic and electric mechanisms on the Float. This was accomplished through months of planning and …

Commercial Vehicle Research Buggy For Active Driver Assistance Systems, Fernando Mondragon-Cardenas, Nathaniel Mccutcheon Furbeyre, Ricardo Steven Lickiss Tan Iv

Mechanical Engineering

This is the Final Design Report for Daimtronics, a senior project team sponsored by Professor Charles Birdsong of Cal Poly and by Daimler Trucks North America. This team integrated mechatronic systems into a scale semi-truck chassis using existing mechanical and software systems from three separate Cal Poly senior projects over the recent years: Daimscale, MicroLaren, and ProgreSSIV. The goal was to have a user-friendly platform capable of executing autonomous driving algorithms that are programmable at a high level in Simulink and Robotic Operating System (ROS). Advanced driver assistance and autonomous vehicle algorithms were not within the scope of this project, …

Cal Poly Satellite Positioning Systems: "Thrust Or Bust!", Josh W. Neiman, Milena A. Milich, Gerardo Ramirez, Joshua A. Tran

Mechanical Engineering

Satellites need a way to make precise corrections to their orbit and positioning. The purpose of this project is to design a gimbal mechanism for Astranis that orients an ion thruster along a requested vector. The gimbal must produce any vector within a 2.5° cone in a thirty-minute window. Current systems are expensive and not well suited to this application. The design must be operable in a space environment and optimize mass, size, and reliability. Our design toggles between four discrete positions to achieve an average thrust vector. The gimbal accomplishes this using four solenoids that tilt a plate about …

Nano Fab Lab 63, Brian K. Deemer, Josh Clemons, Nick Brodine, Delaney Fitzsimmons

Mechanical Engineering

Lawrence Livermore National Laboratories (LLNL) has several steps in the production process for ceramic nanofiber tubes that they would like to improve - electrospinning, cutting, rolling, sealing and heat treating. We undertook the challenge to deliver LLNL with a semi-automated process that efficiently integrates the steps of cutting, rolling, and sealing to save time and improve control over end dimensions. In this document, we discuss the technical background of the manufacturing steps currently followed to create nanofiber tubes, identify which steps are incorporated in our prototype and explain how they will interface with one another, define the design requirements, present …

A Numerical Simulation Optimizing Droplet Motion Driven By Electrowetting, Jake M. Lesinski

Master's Theses

A numerical simulation of electrowetting on a dielectric was performed in COMSOL to grant insight on various parameters that play a critical role in system performance. The specific system being simulated was the Open Drop experiment and the parameters being investigated were the applied voltage, contact angle at the advancing triple point, and droplet overlap onto neighboring actuated electrodes. These parameters were investigated with respect to their effect on droplet locomotion performance. This performance was quantified by the droplets velocity and the dielectrophortic (DEP) force’s magnitude; the DEP force was calculated from integration of the Maxwell Stress Tensor, however, the …