Computer-Aided Engineering and Design Commons^™

Model-Based Design Of Compressed Lithium-Metal Pouch Cell Battery Modules For Evtol Applications, Scott J. Stirling

Master's Theses

Batteries with higher specific energy and power are essential for extending the range and performance of electric vertical takeoff and landing aircraft (eVTOLs). Anode-free lithium-metal pouch cells offer strong potential at the cell-level but require high compressive pressures to enhance cycle life and discharge performance. These pressures necessitate heavier structural components, reducing packaging efficiency at the module level.

To evaluate this tradeoff, a full-factorial enumeration model was developed to explore viable module designs within a constrained packaging volume. The model scales subsystem masses, enforces design rules and material limits, and accounts for large (~20%) cell thickness changes during cycling.

Results …

3d Printed Fixed Wing Aircraft Competition, Sidney E. Long, Mitchell Heise, Jack Bride, Daniel Salinas

Mechanical Engineering

Cal State LA and Arlington University, Texas are hosting the same 3D printed, fixed wing aircraft competition for 2025. Cal Poly requires a competitive plane that can adhere to each rule and be piloted remotely to achieve the longest time in the air. The plane must utilize solely 3D printing technology for the wings, body, and all other structures. The only off-the-shelf components can be the motor and electronics, as well as mechanical devices such as hinges.

Lidss Raft Battery Pack Integration, Jack Maxwell, Vincent Stevens, Matthew Hoodmaker, Colin Flanders

Mechanical Engineering

Lawrence Livermore National Laboratory is a critical member of the United States Department of Defense. Their Independent Diagnostics Scoring System (LIDSS) uses rafts that operate in the ocean to collect missile test data. Several times a year, the United States will test their Inter-Continental Ballistic Missiles by launching them into the ocean near the Marshall Islands. This is where the LIDSS rafts collect their test data. Our project was centered around re-designing the battery pack used by the rafts. The current battery pack design experiences water ingress problems and is difficult to access. Our re-designed battery pack is waterproof to …

Thermal Modeling Techniques For Additively Manufactured Porous Metals, Lucas D. Rambo

Master's Theses

Advances in additive manufacturing have enabled the creation of metallic components with tailored porosity, offering design flexibility for thermal, structural, and fluid transport applications. This thesis investigates the effective thermal conductivity (ETC) of porous Inconel 625 (IN625) and Inconel-ceramic composites (IN625-RAM2) fabricated by Laser Powder Bed Fusion (LPBF) using Elementum 3D’s PermiAM technology. Experimental measurements of thermal conductivity using the laser flash method are compared to numerical models built from micro-computed tomography data. Simulations were performed using both finite element (FE) and finite volume (FV) methods to evaluate thermal transport in real microstructures. The study investigates the effects of micro- …

Passive Vibration Isolation Systems For Mitigating Rotational Forces In Football Helmet Impacts, Julian Lee

LSU Master's Theses

Helmets have been used for centuries to mitigate head injuries, evolving with advancements in materials and design. They are critical in athletics, construction, and military applications, where shock and vibration isolation play a key role in head protection. Helmet performance is currently rated using the Head Injury Criterion (HIC) and Helmet Performance Score (HPS) metrics. HIC is a metric used in sports and automotive industries which focuses on the probability of injury occurring due to the magnitude and duration of linear acceleration of the head [1]. The HPS metric was created by using a linear combination of HIC and a …

Mechanical Engineering Senior Design Capstone Modine Engineering: Collapsible Hvac Coil Expansion Table, Austin M. Hipskind

Honors Theses

For the Mechanical Engineering Senior Design class, teams of seniors were asked to find a sponsor company willing to provide a problem they were experiencing at a local plant. Using the skills gained throughout college, they were asked to go through a standardized problem-solving method to develop a solution for the sponsor company. I was teamed with Fernando Arellano and Henry Lindsey to work with Modine Engineering on creating a modular and collapsible table for use with large, custom-designed coils. This table would have to hold large, heavy coils during the expansion process. Modine requested a 3D design, the cost …

Nasa Design And Analysis Of Pegda Hydrogels For Microgreen Cultivation In Space, Fabiha Samiha, Luis E. Luna, Kelly Wu, Gabriel Antigua, Artur Abramyan

Publications and Research

Through multiple experiments, Polyethylene Glycol Diacrylate (PEGDA), a biocompatible polymer, has shown potential as a soilless growing medium for microgreens like arugula. However, a challenge arises when the roots run out of space within the hydrogel capsule, pushing the plant out of position and preventing it from absorbing nutrients from the PEGDA.

This study aims to address this challenge by analyzing different 3D-printed mold designs for the creation of the hydrogel capsules. The most promising designs include coil and tree-branch models, which encourage roots to grow in a way that relieves pressure on the leaf side of the plant, helping …

Computational Fluid Dynamics Analysis Of A Turbine Blade, Luis Luna, Fabiha Samiha

Publications and Research

In Aerospace engineering, the use of computer-aided design (CAD) software, such as SolidWorks, is crucial when designing and validating high-performance parts. SolidWorks provides a valuable tool for simulating computational fluid dynamics (CFD), allowing engineers to analyze and visualize how parts behave under real-world aerodynamic conditions.

One such part is a turbine blade, an airfoil-shaped component inside a jet engine that compresses and redirects airflow to generate thrust. This study aims to perform aerodynamic testing of a single turbine blade design while evaluating SolidWorks' ability to simulate external flow conditions. By visualizing velocity profiles, pressure distribution, and vortex formation, the simulation …

Using Scaffolding, Gamification, And Self Awareness To Create Responsive Ux/Ui In Cad Software To Nurture Metacognition In Novice Users, Obed Ibrahim Gonzalez

Graduate Theses and Dissertations

Computer-aided Design (CAD) software represents a significant shift from manual and analog design processes to digital workflows, offering substantial utility, accuracy, and productivity benefits. However, CAD software often presents a steep learning curve, particularly for novice users who are new to the software or possess only basic knowledge. Traditional CAD curricula have predominantly focused on technical problem-solving—teaching tools and systems—while often neglecting strategic knowledge that encompasses reflection, planning, and refining, which are essential components of metacognition. Metacognition is crucial for transforming novices into experts who use fewer and more complex commands, employ sophisticated planning, and achieve their goals more efficiently. …

Computational Modeling Of Torque Arm And Load Cell Interactions In Uta Racing Brake Dynamometer, Anthony A. Aiyedun

2025 Spring Honors Capstone Projects - Archive

The UTA Racing Team is developing a brake dynamometer to measure the coefficients of friction of various brake pads and calipers under controlled conditions. The dynamometer simulates on-track braking scenarios, testing brake pads at temperatures up to 1300ºF and pressures similar to racing environments. Its primary goal is to generate accurate friction vs. temperature graphs for various brake pad and rotor combinations, addressing the need for dedicated testing equipment. This project creates an ANSYS simulation of the torque arm and load cell interaction. The computational model accurately represents the relationship between applied torque and measured load cell force, incorporating precise …

Cloud-Native Mucad For Design Reviews, Emily C. Petty

All Theses

This research explores the potential of a cloud-native multi-user computer-aided design (MUCAD) system to improve communication and efficiency during engineering design reviews and shorten the design timeline for military tools. First, a literature review is used to generate a list of thirty-five collaboration-oriented requirements that aim to ensure concurrency, annotations, heterogeneity, security, IP protection, version control, and viewing within a MUCAD system. A comparative evaluation of existing collaborative CAD system architectures, including cloud-native, cloud-enabled, and a single-user system with external file sharing, is conducted to determine how well each system architecture fulfills the generated collaboration-oriented requirements. Following this, a survey …

Tradespace Exploration With Statistical Modeling Techniques And Immersive Visual Representation In Virtual Environments, Nikhil Raj

All Theses

Statistical modeling techniques combined with virtual reality (VR) visualization offer powerful new approaches to tradespace exploration in engineering design. The research presented addresses the challenge of analyzing and communicating insights from complex multidimensional datasets, particularly for autonomous ground vehicle systems.

Beginning with a review of statistical methods—including Principal Component Analysis (PCA), Analysis of Variance (ANOVA), and correlation analysis—the study examines their applications in tradespace exploration. Building on this foundation, three distinct visualization pathways connecting MATLAB data to virtual environments are developed and evaluated: VRML representation, STL conversion, and Blender integration. Each approach is assessed for its ability to maintain data …

Investigation Of Plm Utilities And Concepts In Engineering Curriculum: Challenges And Opportunities, Frederick Rowell

All Theses

The implementation of Product Lifecycle Management (PLM) tools and concepts in engineering education has gained increasing significance as manufacturing and engineering industry shifts towards digital engineering workflows to enhance collaboration, efficiency, and innovation. Despite its typical application in engineering industries, many mechanical engineering programs have not integrated PLM software into their curriculums. The Product Lifecycle Management Center (PLMC) at Clemson University offers PLM workshops and research opportunities to students. Despite these initiatives, PLM education remains largely extracurricular and is not fully incorporated into required coursework within the mechanical engineering curriculum. The objective of this thesis is to explore the role …

Reconfigurable Python Autopilot Software For Rc Aircraft, Kate Doiron

Honors Theses

No abstract provided.

The Trials And Tribulations Of Building An Ebike From Recycled Parts, Olivia Conrady

Senior Honors Projects

The United States is far from being “walkable” in most suburban areas. Though public transportation has grown in its infrastructure in some large cities, it is far from sufficient. As a result of this, millions of people drive their cars every single day -- a practice that is unsustainable and becoming an increasingly evident issue. One possible solution that has become popular is the use of electric bicycles, since they are less physically taxing than a normal bike and allow for quicker transport. Though electric bicycles have been on the rise, they are still well outside of many people’s budget, …

Baja Sae Brakes, Carson Moore, Jaedyn Michael Imhoff, Will Duncan, Matthew Shaffer

Mechanical Engineering

Historically, the Cal Poly Racing Baja SAE has produced a braking system that has proven unreliable and barely passes competition rules and inspections, leading to ill performing and unsafe brakes. The goal of this project is to produce a system and documentation that meets the requirements provided by Cal Poly Racing Baja SAE. The final design includes a transient braking model of the vehicle to set system requirements, universal custom front and rear calipers modified from “Cal Poly BSAE Custom Brake Caliper Senior Project”, and a revamped hydraulic harness. Leaning on the team’s previous work and modifying the custom calipers …

Introduction To Building Energy Modeling And Analysis Using Energyplus, Jackson C. Burnett

Mechanical Engineering Undergraduate Honors Theses

Retail stores are dynamic environments where human activities significantly influence energy consumption patterns, particularly affecting heating, ventilation, and air conditioning (HVAC) demands. Existing energy models, such as those developed using EnergyPlus, often rely on generalized assumptions about human occupancy and behavior, leading to discrepancies between predicted and actual energy usage. This research aimed to enhance the accuracy of energy modeling for retail stores by conducting a sensitivity analysis of occupancy using EnergyPlus simulations. The study investigated how variations in occupancy levels impact HVAC loads, cooling and heating demands, and overall energy use. Results showed that increasing occupancy leads to higher …

Reinforcement Learning For High-Dimensional Tradespace Exploration In Multi-Objective Optimization, Aaditya Kothavade

All Theses

Engineering design optimization often requires balancing multiple competing objectives while navigating complex, high-dimensional tradespaces. Despite significant advances in tradespace exploration techniques, current methods face critical challenges in efficiently navigating high-dimensional design spaces. As the number of design variables and competing objectives increases, traditional multi-criteria decision-making and optimization methods struggle to explore the vast solution space comprehensively. The curse of dimensionality exacerbates this issue, making it impractical to analyze all possible solutions and effectively identify trade-offs between objectives. Additionally, the computational complexity of high-dimensional spaces further complicates optimization, making exhaustive solution analysis infeasible. Traditional multi-objective optimization methods rely on static Pareto-front …

Developing Reduced Order Models For Gas Bubble Formation In Irradiated Metals Using Integrated Phase Field Modeling And Koopman Operator Theory, John M. Eggemeyer V

All Theses

Irradiation damage in materials is prevalent in nuclear components, posing significant risks in the safety and reliability of nuclear reactors. Phase field models offer a versatile framework for modeling irradiation damage in materials at mesoscales. Such high fidelity method has been used to model the formation of fission gas bubbles superlattice, a microstructure array occurs at certain irradiation conditions (dose, dose-rate, and temperature). To overcome the high computational cost of phase field modeling, Koopman operator theory is applied to create reduced order models, allowing for instantaneous simulations of fission gas bubble behaviors. These low fidelity models are integrated into machine …

Defining Fidelity For Tradespace Application, Aditya Agrawal

All Theses

This research proposes a definition of tradespace fidelity and presents a study on its effectiveness in the tradespace. Tradespace exploration helps evaluate various design options, allowing engineers to make informed decisions in early design stages. Fidelity generally refers to how closely a model approximates reality. However, the definition of fidelity has been inconsistently defined and interpreted in various contexts concerning particular problems. In some cases, it is a measure of accuracy; in others, information; in another, uncertainty; and in others, computational complexity. Fidelity is poorly and inconsistently defined in the literature. In general, higher fidelity models tend to be more …