Metallurgy Commons^™

Comparison Study Of Tensile Strength , Ductility, And Fracture Mode Of H11, Arp 2000, And Mp35n Connecting Rod Bolts For Use In High Performance Racing Engines, Megan Mccabe, Samuel Randall

Materials Engineering

Oliver Racing Parts (ORP) has historically purchased connecting rod bolts made of high strength, high cost, nickel-cobalt alloy, MP35N, and a medium strength, low cost, proprietary tool steel called ARP 2000. ORP has recently acquired capabilities to manufacture their own bolts. To determine the quality of their product as it compares to their previous supplier, ORP produced three different types of ⅜” diameter bolts: one set of bolts made of MP35N, and two sets of H11 bolts, designated H11A and H11B for their respective processing. The H11, ARP 2000, and MP35N bolts were tensile tested using a custom designed test …

Superalloy Metallurgy A Gleeble Study Of Environmental Fracture In Inconel 601, Alan C. Demmons

Master's Theses

At temperatures above 0.5 Tm and in aggressive atmospheres predicting alloy performance is particularly challenging. Nickel alloys used in regimes where microstructure and properties are altered dynamically present unique requirements. Exposure may alter properties with unexpected early failure. The Gleeble is a valuable tool for investigation and simulation of thermo-mechanical properties of an alloy in various regimes up to the threshold of melting. In this study, four regimes of temperature and strain rate were simulated in an argon atmosphere to both investigate and document normal and abnormal failure modes. Commercial Inconel 601 was tested in selected regimes and in two …

Welding Procedure Qualification Of A36 Steel Plates Using The Gtaw And Gmaw Processes, Brecken Deoilers, Neri Lupian, Regan Rumph

Materials Engineering

The purpose of this project was to qualify welding procedure specifications for the Las Positas College welding program using A36 steel in accordance with American Welding Society (AWS) D1.1, B4.0, and B2.1. Qualification was to be performed using both 1G (flat) and 3G (vertical) positions for Gas Tungsten Arc Welding (GTAW) and Gas Metal Arc Welding (GMAW) processes. Required qualification procedures included two face and two root bend tests coupled with a visual inspection for cracks within the weld region greater than ⅛” long, along with two reduced section tensile tests to ensure the tensile strength exceeded 58 ksi if …

Effect Of Thermal Exposure On Tensile Strength And Microhardness Of Welded And Precipitation Hardened Rx82 Aluminum Alloy Extrusions In The T4 And T6 Conditions, Lucien Miller

Materials Engineering

This investigation is focused on the effect paint-bake cycles have on the tensile strength and microhardness of GMAW welded RX82 aluminum extrusions in T4 and T6 base conditions. To simulate the paint-bake cycle, T4 and T6 RX82 aluminum samples were GMAW welded and heat treated at 350°F, 390°F, and 425°F for durations of 30 minutes, 1.0 hour, and 2.0 hours, with five replicates for each treatment. Microhardness profiles of T4 samples treated at 350°F for 30 minutes and 1.0 hour display weld/HAZ HV values of 86.04 and 82.51 respectively, followed by maximums of 123.21 and 121.10. Average ultimate tensile strength …

Investigation Of Outlife Time On The Environmental Durability Of P2-Etched, Adhesively-Bonded Aluminum Alloys Using The Astm Wedge Test, Daniel Gross, Corey Sutton

Materials Engineering

P2 etchant is an environmentally-friendly aluminum etchant which has the potential to replace the Forest Products Laboratory (FPL) etchant as the industry standard. Environmental durability of adhesively-bonded aluminum surfaces etched using a paste version of the P2 etchant were tested using the Boeing-developed wedge test (ASTM D3762 - 03(2010)). This project specifically aimed to examine the relationship between outlife time (the time between etching and adhering) and the ability of bonded aluminum samples to pass the wedge test. Two aluminum alloys, 2024-T3 and 7075-T6, were wedge tested and the etched surfaces examined with an atomic force microscope (AFM) and a …

Effect Of Hydrogen Pick-Up And Release Behavior On The Tensile Properties Of Electroplated 4340m High-Strength Steel, Blake Daylor, Joshua Fisher, Alan Michelen Ruiz

Materials Engineering

Hydrogen embrittlement of high-strength steel (4340M) was quantified through tensile testing and fractography (SEM). Three types of samples were obtained: rotating beam fatigue specimens, round (notched) tensile specimens, and flat panel specimens. In addition, three different plating types were analyzed (Ni, Cr, Cd-Ti) with a set of samples that was shot peened and a set that was not. Since some of the samples went through a hydrogen relief bake, another factor in our experiment was the amount of time it took for the samples to reach the baking process after they were electroplated (bake delay). There were three levels of …

Controlling Grain Size In Cold Worked And Annealed 1100 Aluminum To Optimize Ductility In Rocket Diaphragm Systems, Ryan Lewis, Bryce Simmons, Jessica Williams

Materials Engineering

Liquid propellant rocket diaphragms require extreme ductility. 1100 Aluminum is used for its high ductility, but the post-processing cold work and subsequent anneal result in excessively large grains. The effect of heat treatment and cold work on grain size in 1100 aluminum was explored. The samples were cold worked to 0, 5, 10, 15 and 30% using tensile elongation. The samples were then heat treated per AMS 2770 with either a "Steel Conduction" (1000 – 1150°F/min) or a "Production" (16 – 18°F/min) heating rate. The grain size of the samples were measured using the mean lineal intercept method. The grain …

Grain Orientation Effects On The Rotating-Bending Fatigue Properties Of Forged 7050-T7452 Aluminum Alloy, Matt Cristler, Jonas Zhang

Materials Engineering

In order to investigate the effects of grain orientation on the high cycle fatigue properties of 7050-T7452 aerospace grade aluminum, rotating-bending fatigue tests were performed on longitudinal (LG) and short transverse (ST) specimens taken from two sample sets (Method A and Method B) of open die forged 7050 aluminum. The fatigue specimens were machined to a 0.2" gage diameter and 4" length and subsequently hand polished to a mirror finish to minimize potential crack initiation sites. The tests were conducted on a Fatigue Dynamics RBF-300 HT tester in the fully reversed loading condition, with stress levels varying from 20 ksi …

Metals Additive Manufacturing Powder Aging Characterization, Thomas Russell Lovejoy, Nicholas Karl Muetterties, David Takeo Otsu

Mechanical Engineering

The metallic additive manufacturing process known as selective laser melting requires highly spherical, normally distributed powder with diameters in the range of 10 to 50 microns. Previous observations have shown a degradation in powder quality over time, resulting in unwanted characteristics in the final printed parts. 21-6-9 stainless steel powder was used to fabricate test parts, with leftover powder recycled back into the machine. Powder samples and test specimens were characterized to observe changes across build cycles. Few changes were observed in the physical and mechanical properties of the specimens, however, there were indications of chemical changes across cycles. Potential …

Manipulation Of Surface Plasmon Resonance In Metal And Alloy Thin Films Using Dielectric Media, Benjamin Dubray Hall

Graduate Theses - Physics and Optical Engineering

Surface plasmon polaritons are coherent electron oscillations that propagate along an interface between a Drude metal and a dielectric medium. The excitation of polaritons is highly dependent on the dielectric properties of the metal, the thickness of the metal, and the optical properties of the dielectric material. First, plasmonic activity is assessed for several thicknesses of silver and nickel chromium under He-Ne incidence. Relationships between film thickness and metal dielectric function are explored in both cases. To manipulate the plasmonic activity at the silver surfaces, two methods are explored. Silver oxide was grown on the surface of the silver films, …

Coercivity Enhancement And Gamma Phase Avoidance Of Alnico Alloys, Li Zhang

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

The promotion of social progress requires greater levels of energy efficiency, quality and productivity. However, these developments usually come at the cost of the environment. Green technologies such as electric vehicles, wind turbine and solar panels are ironically overshadowed by supply limitations and high prices of rare earth elements. Therefore, it is important to find alternative materials to replace those that contain critical elements. Alnico alloys show high magnetization, high Curie temperature (800°C) and good corrosion resistance, making it one of the best candidates to replace neodymium-based magnets used in electric vehicles.

In this thesis, methods controlling shape anisotropy and …

A Comparison Of American, Norwegian, And Russian Standards In Calculating The Wall Thickness Of Submarine Gas Pipeline, Cindy Dianita, Tatyana Vladimirovna Dmitrieva

Makara Journal of Technology

One of the key issues in the pipeline design is wall thickness calculation. This paper highlights a comparison of wall thickness calculation methods of submarine gas pipeline based on Norwegian Standard (DNV-OS-F101), Indonesian Standard SNI 3474 which refers to American Standard (ASME B31.8), and Russian Standard (VN39-1.9-005-98). A calculation of wall thickness for a submarine gas pipeline in Indonesia (pressure 12 MPa, external diameter 668 mm) gives the results of 18.2 mm (VN39-1.9-005-98), 16 mm (ASME B31.8), and 13.5 mm (DNV-OS-F101).The design formula of hoop stress due to internal pressure is interpreted in different ways for every standard. Only Norwegian …

Vacuum Brazing Of Diamond To Tungsten Carbide, Zhiyong Yin

Graduate Theses & Non-Theses

Diamond tools are increasingly gaining importance as cutting and drilling materials for a wide variety of industrial applications. Polycrystalline diamond (PCD) is the main ultrahard material commercially used in the oil and gas drilling industry. In this study, a reactive brazing process was developed to join polycrystalline diamond (PCD) to WC-13 wt% Co, to form the cutter for fixed-cutter drill bit applications.

Most nonmetals including polycrystalline diamond are not wet by and cannot easily be joined with conventional brazing alloys due to their chemical stability. The experimental approach was first to analyze the effect of adding an active metal (Ti, …

Chlorination And Selective Vaporization Of Rare Earth Elements, Daniel Gaede

Graduate Theses & Non-Theses

No abstract provided.

Electrochemical Characterization Of Xanthate Chemisorption On Copper And Enargite, Tyler Broden

Graduate Theses & Non-Theses

The electrochemical reactions of copper and enargite (Cu₃AsS₄) were studied in the absence and presence of xanthate by cyclic voltammetry (C.V.) using electrodes fashioned from pure copper wire obtained from the Metallurgical and Materials Engineering Department, and an enargite mineral sample obtained from the Orphan Girl mine in Butte, MT. Voltammograms were produced in buffer solutions of pH values ranging from 7-12. Electrochemical reactions were discerned by comparing E_H-pH diagrams calculated from thermodynamics using StabCal, a computer program developed by Dr. Huang at Montana Tech. The chemisorption of xanthate on the surface of copper …

Texture Analysis Using The Neutron Diffraction Method On The Non Standardized Austenitic Steel Process By Machining,Annealing, And Rolling, Tri Hardi Priyanto, Parikin Parikin, Meijuan Li

Makara Journal of Technology

Austenitic steel is one type of stainless steel which is widely used in the industry. Many studies on austenitic stainless steel have been performed to determine the physical properties using various types of equipment and methods. In this study, the neutron diffraction method is used to characterize the materials which have been made from minerals extracted from the mines in Indonesia. The materials consist of a granular ferro-scrap, nickel, ferro-chrome, ferro-manganese, and ferro-silicon added with a little titanium. Characterization of the materials was carried out in three processes, namely: machining, annealing, and rolling. Experimental results obtained from the machining process …

Cyclic Behavior Of A Hybrid Light Gauge And Hss Mezzanine Structural System, Michael John Kren

Master's Theses (2009 -)

Cold-formed steel is emerging as an alternative material in the building industry to hot-rolled steel for smaller buildings and indoor structures also called mezzanines. Cyclic testing of a full-scale mezzanine structures composed of cold-formed structural channel beams connected to hollow structural steel (HSS) columns cap plates using wedge expansion anchors at the base plate to generate rotation restraint, is performed in this research. The characteristics of the structure will be explained by displaying full experimental results of structural testing. Unfortunately, limited experimental data outlining the behavior of these structures is available and design criteria is very limited. Thus, there is …

Thermal Properties, Crystallinity, And Oxygen Permeability Of Na-Montmorillonite Reinforced Plasticized Poly(Lactic Acid) Film, Kurniawan Yuniarto, Yohanes Aris Purwanto, Setyo Purwanto, Bruce A. Welt, Hadi Karia Purwadaria, Titi Candra Sunarti

Makara Journal of Technology

Introducing unmodified organically clay/Na-montmorillonite (Na-MMT) was applied into plasticized poly(lactic acid) PLA to produce film composites by direct casting. Film composite structure, the crystallinity degree and form, and thermal properties were carried out using X-ray diffraction and differential scanning calorimetry. The effect of Na- MMT to the tortuous path and the crystallinity degree in the plasticized film composites were calculated in oxygen barrier properties. Chromatogram film composites resulted in an intercalated structure that showed peak diffraction angle shift at about 0.2o. Then, a peak diffraction pattern was indicated in α-form crystal structure. Plasticized PLA has a crystallinity degree at 34%, …

Residual Strength Analysisof Asymmetrically Damaged Ship Hull Girderusing Beam Finite Element Method, Muhammad Zubair Muis Alie

Makara Journal of Technology

The objective of the present study is to analyze the residual strength of asymmetrically damaged ship hull girder under longitudinal bending. Beam Finite Element Method is used for the assessment of the residual strength of two single hull bulk carriers (Ship B1 and Ship B4) and a three-cargo-hold model of a single-side Panamax Bulk Carrier in hogging and sagging conditions. The Smith’s method is adopted and implemented into Beam Finite Element Method. An efficient solution procedure is applied; i.e. by assuming the cross section remains plane, the vertical bending moment is applied to the cross section and three-cargo-hold model. As …

Maneuverability Of Ships With Small Draught In Steady Wind, Daeng Paroka, Andi Haris Muhammad, Syamsul Asri

Makara Journal of Technology

Wind force and moment may force a ship to drastically decrease its speed and use a large drift angle as well as a large rudder angle in order to maintain its course. Ships with a small draught might have more risk in maneuvering to its point of view compared with a ship with a larger draught. This paper discusses maneuverability of a ship with a small draught in steady wind. The effect of wind on ship speed, drift angle, and rudder angle are investigated in a steady state condition. Five different ratios of wind velocity to ship speed from 1.0 …