Operations Research, Systems Engineering and Industrial Engineering Commons^™

Deep Learning Object-Based Detection Of Manufacturing Defects In X-Ray Inspection Imaging, Juan C. Parducci

Mechanical & Aerospace Engineering Theses & Dissertations

Current analysis of manufacturing defects in the production of rims and tires via x-ray inspection at an industry partner’s manufacturing plant requires that a quality control specialist visually inspect radiographic images for defects of varying sizes. For each sample, twelve radiographs are taken within 35 seconds. Some defects are very small in size and difficult to see (e.g., pinholes) whereas others are large and easily identifiable. Implementing this quality control practice across all products in its human-effort driven state is not feasible given the time constraint present for analysis.

This study aims to identify and develop an object detector capable …

The Toyota Production System (Tps) In A Non-Traditional Manufacturing Environment: The Role Of Standardization In The Fast-Food Industry, Kevin Mccracken

Theses and Dissertations--Manufacturing Systems Engineering

The Toyota Production System (TPS), also known as Lean Manufacturing (LM), was founded in the automotive industry and has contributed to Toyota’s decades of success. This has brought much attention to TPS and how this system may be implemented in other industries. Focusing on the TPS foundational element of standardization, this study examines the impact of target cycle time (TCT) on process fluctuation in a fast-food environment. In order to observe the effects of TCT, team members within 3 production lines were timed. Times were measured before and after the addition of a TCT to the Standardized Work (STW) in …

A New Boundary Interlock Geometry Design Method For Fdm Multi-Material Part Strengthening, Shivaram Sree Venkata Shanmukha Kakaraparthi

Graduate Research Theses & Dissertations

Multi-material Fused Deposition Modelling (FDM) enables the cost-effective realization of designs in complex geometries built with multiple materials. However, achieving an adequate level of bonding strength between different materials remains a significant challenge. Besides the traditional way of addressing this challenge by strengthening material bonding at the molecular scale by optimizing the printing parameters, introducing a new design methodology that creates stronger multi-material interface geometry could also offer effective solutions. This work studied the mechanical properties of multi-material printed objects, with a particular focus on the interface zone formed between different materials at their geometrical boundaries. A new mathematical simulation …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …

Grinding And Super-Finishing Test Machine Project, Michael Simon

Williams Honors College, Honors Research Projects

A research project in The University of Akron to study grinding and super-finishing of silicon nitride ceramic was initiated by Dr. Siamak Farhad and sponsored by the Timken Company, with the assistance of undergraduate students Michael Simon, Ryan Hosso and Mathew Rozmajzl. The study required analysis of forces and scratches generated during grinding processes of silicon nitride samples. A testing assembly was designed and constructed to record the forces generated during grinding and super-finishing of silicon nitride samples in a computer-numerical-control machine. Silicon nitride samples were subjected to desired grinding and super-finishing operations and all forces generated during the process …

Quantitative Methods For Total Lifecycle Risk Likelihood And Impact Assessment In Sustainable Product Design Decision Making, Christian Enyoghasi

Theses and Dissertations--Mechanical Engineering

Sustainable products promise significant economic, environmental, and societal benefits. Numerous methods are available for use during the new product development process to identify alternate product designs that optimize sustainability performance. Once any such design is selected and the product is launched, many uncertainties are likely to affect its performance over the total lifecycle. Such uncertainties give rise to risks that can influence the overall product sustainability performance. However, comprehensive quantitative methods to evaluate the likelihood or the impact of different risks to enable sustainable product design decision making are lacking.

This research aims to address this gap by developing a …

Top-Down & Bottom-Up Approaches To Robot Design, Dylan Michael Covell

Graduate Theses, Dissertations, and Problem Reports

This thesis presents a study of different engineering design methodologies and demonstrates their effectiveness and limitations in actual robot designs. Some of these methods were blended together with focus on providing an easily interpreted project design flow while implementing more bottom-up, or feedback, elements into the design methodology. Typically design methods are learned through experience, and design taught in academia aims to shape and formalize previous experience. Usually, inexperienced engineers are taught approaches resembling the Verein Deutscher Ingenieure (VDI) 2221 process. This method presented by the Association of German Engineers in 2006 is regarded as the general system design process. …

Energy Planning Model Design For Forecasting The Final Energy Consumption Using Artificial Neural Networks, Haidy Eissa

Theses and Dissertations

“Energy Trilemma” has recently received an increasing concern among policy makers. The trilemma conceptual framework is based on three main dimensions: environmental sustainability, energy equity, and energy security. Energy security reflects a nation’s capability to meet current and future energy demand. Rational energy planning is thus a fundamental aspect to articulate energy policies. The energy system is huge and complex, accordingly in order to guarantee the availability of energy supply, it is necessary to implement strategies on the consumption side. Energy modeling is a tool that helps policy makers and researchers understand the fluctuations in the energy system. Over the …

Process Improvement Of Honeysuckle Biscuits And Bakery, Jevon Franklin, Kaela Bellamy, Manuel Quintal, Suheyl Polat

Senior Design Project For Engineers

Honeysuckle Biscuits and Bakery is a locally owned restaurant in Downtown Kennesaw, Georgia. Mitch and Lori Phillips, the owners, opened the restaurant in 2018. The restaurant serves breakfast (with biscuits as its specialty), lunch, coffee, desserts, and specialty cakes. As the business is beginning to outgrow itself, the project manager, Kaela Bellamy, felt it was a need to look at how to best accommodate the growing demand within the new space.

Development And Application Of A Digital Twin For Chiller Plant Performance Assessment, Mihir Kale

All Theses

As the complexity of industrial equipment continues to increase, the management of the individual machines and integrated operations becomes difficult without computer tools. The availability of streaming data from manufacturing floors, plant operations, and deployed fleets can be overwhelming to analyze, although it provides opportunities to improve performance. The use of dedicated monitoring systems in the plant and field to troubleshoot machinery can be integrated within a product lifecycle management (PLM) architecture to offer greater features. PLM offers virtual processes and software tools for the design, analysis, monitoring, and support of engineering systems and products. Within this paradigm, a digital …

Integration Of Blockchain Technology Into Automobiles To Prevent And Study The Causes Of Accidents, John Kim

Electronic Theses, Projects, and Dissertations

Automobile collisions occur daily. We now live in an information-driven world, one where technology is quickly evolving. Blockchain technology can change the automotive industry, the safety of the motoring public and its surrounding environment by incorporating this vast array of information. It can place safety and efficiency at the forefront to pedestrians, public establishments, and provide public agencies with pertinent information securely and efficiently. Other industries where Blockchain technology has been effective in are as follows: supply chain management, logistics, and banking. This paper reviews some statistical information regarding automobile collisions, Blockchain technology, Smart Contracts, Smart Cities; assesses the feasibility …

Compact In-Rack Dielectric Immersion Cooling System, Salvador Landeros Jr, Joshua M. Hannaman, Marshall D. Reid

Mechanical Engineering

The Compact Dielectric Cooling team consisting of Josh Hannaman, Marshall Reid, and Salvador Landeros worked with Aria Technologies to create a thermal management system for data centers that can easily implement liquid cooling into current infrastructure for high density computing servers. The project was to design, build, and test a compact immersion cooling system for a senior project at California Polytechnic State University – San Luis Obispo. Immersion cooling is a liquid-cooling process that involves the immersion of electrical IT equipment and the removal of heat from the hot IT components using dielectric liquid. The goal was to build a …

Modeling Portfolios Of Low Carbon Energy Generation Under Deep Uncertainty, Franklyn Kanyako

Doctoral Dissertations

In the 2015 Paris Agreement, nearly every country pledge through the Nationally Determined Contributions (NDCs) increased adoption of low carbon energy technologies in their energy system. However, allocating investments to different low carbon energy technologies under rising demand for energy and budget constraints, uncertain technical change in these technologies involves maneuvering significant uncertainties among experts, models, and decision-makers. We examine the interactions of low carbon energy sources (LCES) under the condition of deep uncertainty. Deep uncertainty directly impacts the understanding of the role of low carbon energy technologies in climate change mitigation and how much R&D investment should be allocated …

An Improved Earned Value Management Method Integrating Quality And Safety, Brian Briggs

LSU Doctoral Dissertations

The construction industry invests significant time and money to improve quality and safety while reducing cost and schedule impacts. The industry has a sincere desire to improve construction project management methods to improve efficiency. Historically, quality and safety underperformances result from undermanaged quality control and safety activities. The cost and schedule impacts associated with poor quality work have always had an impact on construction operations. The unprecedented challenges and uncertainties of COVID-19 highlighted the need to improve the Earned Value Management (EVM) method within construction to reflect these quality and safety activities. The central goal of this dissertation is to …

Mitigating Insider Threat Risks In Cyber-Physical Manufacturing Systems, Jinwoo Song

Dissertations - ALL

Cyber-Physical Manufacturing System (CPMS)—a next generation manufacturing system—seamlessly integrates digital and physical domains via the internet or computer networks. It will enable drastic improvements in production flexibility, capacity, and cost-efficiency. However, enlarged connectivity and accessibility from the integration can yield unintended security concerns. The major concern arises from cyber-physical attacks, which can cause damages to the physical domain while attacks originate in the digital domain. Especially, such attacks can be performed by insiders easily but in a more critical manner: Insider Threats.

Insiders can be defined as anyone who is or has been affiliated with a system. Insiders have knowledge …

Inventory Locating With Quuppa: The Design And Development Of A Real-Time Process Monitoring Web Application Solution, Dylan C. Moreland, Trevor J. Howell, John W. Takiff, Patrick S. Dillon, Theo E. Fritz, William K. Mcintyre

Industrial and Manufacturing Engineering

Viasat, Inc. requires precise inventory tracking at their production facility in San Diego, CA. Viasat has installed the Quuppa indoor real-time locating system (RTLS), which it uses to track the real-time position of high-value work-in-process items. In its current state, the system only displays in-the-moment location information, with no available functionality for storing historical data for review, analysis, or visualization. In addition, the data displayed is noisy and prone to significant random error. This paper provides an overview of RTLS methods and technologies, assesses alternative solutions to Viasat’s issue, demonstrates our RTLS integrated web app solution, analyzes its impact, and …

Development Of A Marine Biodegradable Target Balloon, Blake Samuel Robinson, Arash Sam Akhavi, David Leonardo Albarran-Martinez

Materials Engineering

The US Navy utilizes PVC target balloons, known as Killer Tomatoes, that are inflated onboard a naval vessel then deployed into the ocean to calibrate a variety of weaponry. The Navy has requested the investigation of biodegradable polymers to replace the PVC in attempts to reduce ocean waste that is generated from the leftover PVC material. After communicating with American Pacific Plastic Fabricators (APPF), the current manufacturer of the Killer Tomatoes, we gained an understanding of the manufacturing process and the material requirements that would allow a new material to be integrated into their current process. Two proprietary, trial polymers …

Electric Field Induced Self-Assembly Of Mesoscale Structured Materials And Smart Fluids, Suchandra Das

Dissertations

This dissertation aims to study the forces that drive self-assembly in binary mixtures of particles suspended in liquids and on fluid-liquid interfaces when they are subjected to a uniform electric or magnetic field. Three fluid-particle systems are investigated experimentally and theoretically : (i) Suspensions of dielectric particles in dielectric liquids; (ii) Suspensions of ferromagnetic and diamagnetic particles in ferrofluids; and (iii) Dielectric particles on dielectric fluid-liquid interfaces. The results of these studies are then used to estimate the parameter values needed to assemble materials with desired mesoscale microstructures.

The first fluid-particle system studied is an electrorheological (ER) fluid formed using …

Service Quality Assessment And Improvement Methods And Tools, Kevin M. Moriarty

Dissertations

The nucleus of this research concept and system is being applied to turret lathe and milling machine Computer Numerical Control (CNC) tool systems. The research has a generic application to the service of broad array of sophisticated computer controlled / integrated machines, devices / equipment such as industrial robotics, medical equipment, surgical robots, and similar types of engineered system. Quality design review for quality service systems is a unique concept. Standard product service systems are qualitative and subjective in nature. The quantitative system identifies Key Predictive Attributes (KPAs) and applies quantitative methods to these attributes to develop a systematic process …

Fatigue Monitoring Through Wearable Sensors For Construction Workers, Srikanth Sagar Bangaru

LSU Doctoral Dissertations

About 40% of the US construction workforce experiences high-level fatigue, which leads to poor judgment, increased risk of injuries, a decrease in productivity, and a lower quality of work. Excessive fatigue from working in unpleasant working conditions, long working hours, or heavy workloads can aggravate fatigue's adverse effects, leading to work-related musculoskeletal disorders (WMSDs) and productivity loss. Therefore, it is essential to monitor fatigue to reduce the adverse effects and preventing long-term health problems. However, since fatigue demonstrates itself in several complex processes, there is no single standard measurement method for fatigue detection. This research aims to develop a system …

Standardizing Patient Generated Sleep And Step Data For Evidation Health, Jade Desmet, Monroe Erle, Jamie Cullen

Industrial and Manufacturing Engineering

Since medical data has gone digital there has been a lack of standardization among wearable devices for managing the data. Evidation Health is a company that collects biometric data from a wide variety of wearable devices through their app, Achievement. Evidation is built upon a foundation of user privacy and control over permissioned health data. This project is in partnership with them, focusing on creating a standard data model and ETL tool for sleep and step data across the wearable devices Fitbit, Apple Watch, and Oura Ring. There is not yet a successful standardization for this health data, and the …

Noise Control In Sorting Conveyors, Eyra Herrera

Mechanical Engineering Undergraduate Honors Theses

E-commerce has increased the necessity of effective material handling equipment in warehouses and distribution centers. Sorter conveyors systems facilitate material handling by providing a reliable and automated system to classify and distribute products in a gentle and rapid manner. With the steady increase of speed in sorter conveyors to satisfy today’s industry demand, some systems have started to produce high noise levels that could potentially affect workers’ health. Since decreasing the speed of these conveyors is not a viable option to decrease noise in sorter equipment, industries have opted to find other ways to apply noise control to their equipment. …

Sae Formula Team Carbon Fiber Seat, Jacob Jaksic

Williams Honors College, Honors Research Projects

roject is for the Formula SAE Zips Racing team here at the University of Akron. The team includes Jacob Jaksic, Sean Turner, Dovydas Sodys, Mike White, and Sevin Johnson. We are tasked with reducing the weight of their current seat, while remaining comfortable to the driver. Our plan was to do this with a lightweight material, specifically carbon fiber. Many different steps were required when outlining this project: finalizing a design with verification from our Zips racing advisor, completing FEA analysis on finished design, acquiring material to be molded into seat, and finding a company to fabricate out of carbon …

Sae Formula Team Carbon Fiber Seat, Sean Turner, Jacob Jaksic

Williams Honors College, Honors Research Projects

This project is for the Formula SAE Zips Racing team here at the University of Akron. The team includes Jacob Jaksic, Sean Turner, Dovydas Sodys, Mike White, and Sevin Johnson. We are tasked with reducing the weight of their current seat, while remaining comfortable to the driver. Our plan was to do this with a lightweight material, specifically carbon fiber. Many different steps were required when outlining this project: finalizing a design with verification from our Zips racing advisor, completing FEA analysis on finished design, acquiring material to be molded into seat, and finding a company to fabricate out of …

Nebulizer-Based Systems To Improve Pharmaceutical Aerosol Delivery To The Lungs, Benjamin M. Spence

Theses and Dissertations

Combining vibrating mesh nebulizers with additional new technologies leads to substantial improvements in pharmaceutical aerosol delivery to the lungs across therapeutic administration methods. In this dissertation, streamlined components, aerosol administration synchronization, and/or Excipient Enhanced Growth (EEG) technologies were utilized to develop and test several novel devices and aerosol delivery systems. The first focus of this work was to improve the poor delivery efficiency, e.g., 3.6% of nominal dose (Dugernier et al. 2017), of aerosolized medication administration to adult human subjects concurrent with high flow nasal cannula (HFNC) therapy, a form of continuous-flow non-invasive ventilation (NIV). The developed Low-Volume Mixer-Heater (LVMH) …

Implementation Of An Autonomous Guided Vehicle (Agv), Allen St. Myers, Alan Miller

Williams Honors College, Honors Research Projects

This report thoroughly represents a proposal to AAM Metal Forming Minerva for the implementation of an AGV (Autonomous Guided Vehicle) Unit. Our recommendations are made with consideration to existing manufacturing processes and demonstrate how using an AGV would be a net positive investment for the company. By first examining the current operating costs, a three-tiered proposal is tailored based on increasing investment cost. Each tier increase encompasses the previous tiers’ proposed improvements while also growing in complexity and investment cost. The results of our research indicate that our Tier 2 proposal will provide the most benefit to our facility now …

Balancing Trade-Offs In One-Stage Production With Processing Time Uncertainty, Jingjing You

Theses and Dissertations--Mechanical Engineering

Stochastic production scheduling faces three challenges, first the inconsistencies among key performance indicators (KPIs), second the trade-offs between the expected return and the risk for a portfolio of KPIs, and third the uncertainty in processing times. Based on two inconsistent KPIs of total completion time (TCT) and variance of completion times (VCT), we propose our trade-off balancing (ToB) heuristic for one-stage production scheduling. Through comprehensive case studies, we show that our ToB heuristic with preference =0.0:0.1:1.0 efficiently and effectively addresses the three challenges. Moreover, our trade-off balancing scheme can be generalized to balance a number of …

Quality Assurance Of Lightweight Structures Via Phase-Based Motion Estimation, Ikenna E. Ifekaonwu

Electronic Theses and Dissertations

In recent years, lightweight structures have become mature and adopted in various applications. The importance of quality assurance cannot be overemphasized hence extensive research has been conducted to assess the quality of lightweight structures. This study investigates a novel process that exploits motion magnification to investigate the damage characteristics of lightweight mission-critical parts. The goal is to assure the structural integrity of 3D printed structures and composite structures by determining the inherent defects present in the part by exploiting their vibration characteristics. The minuscule vibration of the structure was recorded with the aid of a high-speed digital camera, and the …

An Equest Based Building Energy Modeling Analysis For Energy Efficiency Of Buildings, Saroj Lamichhane

Graduate Theses, Dissertations, and Problem Reports

Building energy performance is a function of numerous building parameters. In this study, sensitivity analysis on twenty parameters is performed to determine the top three parameters which have the most significant impact on the energy performance of buildings. Actual data from two fully operational commercial buildings were collected and used to develop a building energy model in eQUEST. The model is calibrated using Normalized Mean Bias Error (NMBE) and Coefficient of Variation of Root Mean Square Error (CV(RMSE)) method. The model satisfies the NMBE and CV(RMSE) criteria set by the American Society of Heating, Refrigeration, and Air-Conditioning (ASHRAE) Guideline 14, …

The Development Of A Holistic Quality Score Using In-Situ Monitoring Of Laser Powder Bed Fusion, Ryan Daigneault

Electronic Theses and Dissertations

Additive manufacturing processes allow for a great degree of flexibility in terms of part production. The process is autonomous once the part has started printing in that the operator generally does not need to intervene until the part is finished. One issue that this introduces, however, is an inability to determine part quality during the printing process. Once a part has started printing, the operator must either wait until the part is finished or regularly check on the part during the print to determine the part quality. Using data gathered from multiple sensors, a quality score can be used to …